The invention relates to a device for controlling a flow of air circulating in a heat exchanger for a motor vehicle and to a cooling module provided with such a device. It is intended in particular for equipment of a motor vehicle front end.
Motor vehicle cooling modules comprising two heat exchangers are known. A first heat exchanger has the function of cooling an auxiliary circuit of the vehicle, such as an air conditioning device or a charge air cooling device. A second heat exchanger is needed for cooling the engine of the vehicle. These heat exchangers are arranged in the front end of the vehicle, assembled and aligned in series so that the airflow entering through the vehicle radiator grille passes through them in succession. They typically comprise a heat exchange core bundle comprising tubes in which the fluid that is to be cooled circulates and through which the air coming from the grille passes.
In order to separate the cooling of the two heat exchangers and optimize the aerodynamic performance of each heat exchanger, the applicant has recently proposed a device for regulating the flow of air intended to circulate in heat exchangers, in an unpublished patent application by the applicant. The regulating device comprises two curtains mounted in a frame and able to be moved alternately in translational movement between two positions: open and closed. By moving according to these two positions, the curtains allow the regulating device to allow the passage or alternatively to block the passage of the flow of air passing through the radiator grille of the motor vehicle. The curtains are moved by means of a transmission system which guides the movement of said curtains in translational movement, and an actuator causing the transmission system to move. The transmission system is equipped with a set of belts and pulleys which is connected to the curtains by filamentary connections.
One disadvantage with this device lies in the limited ability of the curtain-moving members to withstand thermal shock. Now, such members may be faced with temperature variations because of the proximity of the exchangers. In the event of an excessively great expansion, the driving of the curtains may thereby be disrupted, and this detracts from correct control of the level of opening/closing of the curtains and therefore from correct regulation of the temperature of the fluids circulating in the exchanger.
It is an objective of the invention to at least partially overcome the aforementioned disadvantages and the invention for this reason proposes a device for regulating a flow of air intended to circulate through a heat exchanger for a motor vehicle, the device comprising at least two curtains able to move in a direction of opening/closing, a transmission system connected fixedly or via a guided mechanical connection, to at least two rigid drive members, said drive members being able to drive said curtains between a closed position that blocks off the passage of the flow of air and an open position that allows the flow of air to pass by moving in said direction of opening/closing.
What is meant by “fixedly or via a guided mechanical connection” is that the transmission system is connected to said rigid drive members by a non-flexible connection. This in particular is a fixed connection or connection with just one degree of freedom, for example a connection in translation.
This then yields a regulating device of which the elements exhibit high resistance to thermal shock, which means that they are more able to withstand the temperature variations caused by the heat exchanger(s) situated nearby.
The regulating device according to the invention thus makes it possible to limit the uncertainty regarding the degree of opening/closing of the curtains and thereby optimize the regulation of the temperature of the fluids circulating through the heat exchanger(s).
According to various features of the invention which may be considered together or separately:
The invention also relates to a cooling module comprising a regulating device as described above.
Advantageously, the module comprises:
the low-temperature heat exchanger being positioned upstream of the regulating device, and the high-temperature heat exchanger being positioned downstream of the regulating device.
Other objects, features and advantages of the invention will become more clearly apparent from the description which follows, given with reference to the appended figures, in which:
The cooling module 1 comprises an upstream heat exchanger 2 (situated to the left in
The upstream heat exchanger 2 is a cooling radiator, referred to as low temperature, used to cool a liquid coolant of a heat-exchange loop, referred to as a low-temperature loop, notably comprising a charge air cooler and/or an air conditioning condenser. The downstream heat exchanger 3 is, for example, a high-temperature cooling radiator intended to cool a liquid coolant of a heat exchange loop comprising an engine of the vehicle. The air which passes through this downstream exchanger 3 cools the engine coolant.
Each exchanger 2, 3 comprises for example a heat exchange core bundle and header tanks positioned laterally on either side of the core bundle (not illustrated). The core bundle has the flow F of air passing through it. It comprises a set of mutually parallel tubes opening into the header chambers, for the circulation of the liquid coolant (not illustrated).
The cooling module 1 is advantageously configured to allow a substantially fluidtight flow of air between said heat exchangers 2, 3, which is to say that the upstream heat exchanger 2 and the downstream heat exchanger 3 are assembled with one another in such a way that the downstream heat exchanger 3 does not have air coming from outside the module passing through it directly. In other words, the flow F of air passing through the downstream heat exchanger 3 comes from the flow of air passing through the upstream heat exchanger 2. For that, the cooling module 1 may, for example, comprise sealing means guiding all of the flow of air that has passed through the upstream heat exchanger 2 toward the downstream heat exchanger 3 without a loss of air throughput. These sealing means, which are not illustrated, may for example comprise ducting arranged between the two heat exchangers 2, 3.
To facilitate the passage of the flow of air through the cooling module 1, notably when the vehicle is stationary, the module advantageously comprises a motorized fan unit 4 able to cause the air to circulate through the cooling module 1. As illustrated in
The cooling module 1 according to the invention further comprises a regulating device 10 regulating the air flow and preferably positioned between the upstream heat exchanger 2 and the downstream heat exchanger 3. The regulating device 10 has a small thickness in the depth of the cooling module. The regulating device 10 controls the passage of the flow F of air from the upstream heat exchanger 2 toward the downstream heat exchanger 3 via blinds or curtains 11 that can be rolled-up/unrolled.
In a variant, the cooling module 1 according to the invention may comprise a single heat exchanger, for example a cooling radiator, said regulating device 10 then being arranged upstream or downstream of said heat exchanger. In such a configuration, the flow F of air passing through the heat exchanger comes from the flow F of air passing through the regulating device or opens onto said regulating device.
The cooling module is able to be rotated by 90° in the direction X without the operation of the regulating device being impaired, depending on the architecture of the exchangers. By way of example, such architectures may be used for the purposes of reducing thermal shock.
With reference to
In
The regulating device 10 further comprises shafts 53 for rolling-up/unrolling the curtains, and which are connected to the frame 50 by articulating bearings 52.
As a preference, each curtain 11 is kept taut by a tensioning means 54 connected to its distal edge 11c. The tensioning means 54 apply a force to the curtains 11 so that said curtains are continuously kept taut. For example, the tensioning means 54 may be springs, notably spiral springs, or any other means that allows said curtains 11 to be kept taut. As a preference, each tensioning means 54 is connected on the one hand to the frame 50 and on the other hand to the rolling-up/unrolling shaft 53.
In
The regulating device 10 is configured so that said curtains 11 are able to move in the direction of opening/closing Z, in said plane of extension of the curtains in the closed position. In other words, the device is able, alternately, to adopt the configurations illustrated in
The features and the principle of operation of a first embodiment of the transmission system 20 are described hereinbelow with reference to
As a preference, the transmission system 20 comprises pinions 21. As can best be seen in
For this purpose, the regulating device 10 preferably comprises at least one actuator 40 configured to drive said transmission system 20. The actuator comprises a drive shaft 41, able to rotate about the axis of rotation of said pinions 21. The actuator 40 further comprises a hydraulic or pneumatic cylinder or, more generally, any drive member able to induce a rotational movement of the drive shaft 41. The drive shaft 41 is connected with the pinions 21. As a preference, the drive member of the actuator 40 is situated outside of the frame 50.
As a preference, said drive shaft 41 is a cylindrical spindle extending between two lateral beams of the frame 50, in a plane orthogonal to the plane of extension of the curtains in the closed position, and along the dotted line PF-PF. As a preference, an inner edge of the pinions 21 conforms to the shape of the drive shaft 41, which means to say that said inner edge espouses the contour of the drive shaft 41 so that said pinions 21 can be guided in rotation by the drive shaft 41. The drive shaft 41 is articulated on bearings 52′ which are connected to the frame 50.
The transmission system 20 may further comprise two racks or toothed spindles 22 substantially parallel to the direction Z. As can best be seen in
When the pinion 21 turns, the toothed spindles 22, of which the toothsets 22a can be seen in the position Pt2 slide in the direction of the upper beam of the frame 50, namely toward the position Pt1, while at the same time, the toothed spindles 22 of which the plane edges 22b can be seen in the position Pt1 slide in the direction of the lower beam of the frame 50, namely the position Pt2. The toothed spindles 22 are therefore able to effect translational movements that are symmetrically opposed in the direction Z.
Advantageously, the pinions 21 and a corresponding pair of toothed spindles 22 are situated symmetrically on each side of said curtains 11. In this configuration, when the actuator 40 is in operation, the transmission system 20 is capable of driving the drive members 30, to which it is connected, while maintaining the horizontality of said drive members with respect to the direction Y.
As mentioned previously, the regulating device 10 further comprises at least 10 drive members 30. Their features and their operation are described hereinbelow.
In general, said drive members 30 are connected to the transmission system 20. Said drive members 30 are rigid. Furthermore, said drive members 30 are connected, fixedly or with guided mechanical connection, to the transmission system 20. Once again stated differently, said drive members 30 are not connected to the transmission system 20 in a filamentary manner. That makes it possible to improve the ability of the regulating device 10 to withstand both mechanical stress and thermal shock. It also allows the regulating device 10, and the installation thereof, to be simplified.
More specifically, in the embodiment of
As a preference, the drive members 30 are rigid drive rods. Said drive rods 30 connect together, in twos, said toothed spindles 22 and are able to be translationally guided by said toothed spindles 22. Said drive rods 30 are directly connected to said curtains 11, so that any translational movement of said drive rod in the direction Z induces a translational movement of said curtain 11 in the same direction. Furthermore, because the drive members 30 are kept horizontal by the duplication of the pinion 21 and of the rods 22 on each side of the curtains 11, the edges 11a are therefore kept horizontal. That also allows loads to be distributed symmetrically over the drive members 30.
As can best be seen in the example illustrated in
In a variant, said drive members 30 may be studs connected fixedly on the one hand to the transmission system 20 and on the other hand to the curtains 11. The studs are provided on each side of each of the curtains 11, each proximal corner of the curtains therefore being fixed to said studs.
The principle of closing the curtains 11 is as follows.
When the actuator 40 is activated, the pinions 21 effect a rotational movement about their axis of rotation. This rotational movement of the pinions 21 induces a translational movement of the toothed spindles 22 which are respectively associated with them, in the direction Z. As illustrated in
Incidentally, the drive members 30 connected to said toothed spindles 22 are simultaneously guided in translation in opposite directions and drive the curtains 11 in their movement. As they move, the drive members 30 guide said curtains 11 such that their proximal edges 11a, initially situated in positions PO1 and PO2, reach the closed position PF and find themselves in contact with one another, or are even overlapping.
Because the two pinions 21 are driven simultaneously by the drive shaft 40, the curtains 11 are guided symmetrically with respect to one another as they move. The distance separating the two curtains 11, notably the proximal edges 11a thereof, remains equal on either side of the dotted line PF-PF, throughout their entire movement. When the curtains 11 are in contact, or even overlapping, they therefore do not allow the passage of the flow F of air circulating perpendicular to the plane of extension of the curtains in the closed position.
Conversely, the curtains 11 are able to return to their original position (as illustrated in
Thus, in a similar way to the first embodiment, said curtains 11 are able to move in the direction of opening/closing Z in said plane of extension of the curtains in the closed position, and the regulating device 10 for that purpose comprises a transmission system 20 and at least two drive members 30 which are connected to said transmission system 20.
The transmission system 20 according to this second embodiment comprises an endless screw 23 substantially parallel to the direction Z. Said endless screw 23 has a cylindrical overall shape and comprises screw threads of opposing hand. More specifically, an upper portion of said endless screw 23, notably situated above the dotted line PF-PF, comprises helical splines 23a oriented to the left or to the right, whereas a lower portion of said endless screw 23, notably situated below the dotted line PF-PF, comprises splines 23b oriented in the opposite direction, for example to the left if the thread of said upper portion is oriented to the right.
Said endless screw 23 is coupled to an actuator 40. As in the previous embodiment, the actuator 40 comprises a drive shaft 41 driven in rotation by the drive member about an axis oriented in the direction Y. Said drive member and said drive shaft 41 are similar in their respective nature and mode of operation, to that which was seen in the first embodiment, and differ only in terms of the features mentioned in the sections which follow.
As a preference, said drive shaft 41 comprises, at one of its ends, a first angle member 43. Said angle member 43 has a plane edge in direct contact with a bearing 52′ and a beveled edge in direct contact with said endless screw 23. For this purpose, the endless screw 23 also comprises a second angle member 23c. Said endless screw 23 is coupled to the drive shaft 41 via their said angle members 43, 23c. In this configuration, when the angle member 43 effects a rotational movement, induced by the drive shaft 41, about an axis oriented in the direction Y, that leads to a rotational movement of the endless screw 23, via the angle member 23c, about an axis oriented in the direction Z.
The transmission system 20 may further comprise two nuts 24 meshing with the endless screw 23 and situated in a position PEI1 and in a position PEI2, respectively. More specifically, one of said nuts 24 meshes with the upper portion of the endless screw, while the other meshes with the lower portion of the endless screw. For this purpose, a first nut 24 has a right-hand thread and a second nut 24 has a left-hand thread.
In such a configuration, when the endless screw 23 rotates about an axis oriented in the direction Z, the first nut 24 moves between the position PEI1 and a position PEF1, while the second nut 24 moves in the other direction between the position PEI2 and a position PEF2, symmetrically opposed to the position PEF1 with respect to the axis passing through the dotted line PF-PF.
Advantageously, the endless screw 23 and said corresponding nuts 24 are duplicated on each side of said curtains 11. In this configuration, when the actuator 40 is in operation, the transmission system 20 is capable of driving the drive members 30, to which it is connected, while maintaining the horizontality of said drive members 30 with respect to the direction Y.
Said drive members 30 are connected here to the nuts 24. Incidentally, any movement of said nuts 24 in the direction Z leads to a translational movement of the drive members 30 in the same direction. For example, when the first nut 24 effects a translational movement toward the position PEF2, said first nut 24 guides in translation the drive member 30 to which it is connected, from a distal position close to the rolling-up/unrolling shaft 53, toward a proximal position, close to the drive shalt 41.
As in the previous embodiment, said drive members 30 may be a rod or, as an alternative, studs connected directly to the curtains 11. Thus, any translational movement of the guide members 30 in the direction Z leads to a translational movement of said curtain 11 in the same direction. Furthermore, because the drive members 30 are kept horizontal by the duplication of the endless screw 23 and of the nuts 24 on each side of the curtains 11, the edges 11a are therefore kept horizontal. That advantageously allows loads to be distributed symmetrically over the drive members 30.
The principle of closing of the curtains 11 is as follows.
When the actuator 40 is in operation, the endless screws 23 situated on each side of said curtains 11 move about their axes. This rotational movement of the endless screws 23 induces a movement of the nuts 24 respectively associated with these screws. The nuts 24 thus effect translational movement along the splines 23a, 23b of the endless screw. The first nut 24, initially situated in the position PEI1, moves from the position PEI1 toward the position PEF1, and the second nut 24, initially situated in the position PEI2, moves from the position PEI2 toward the position PEF2.
Incidentally, the drive members 30 connected to the nuts 24 are simultaneously guided in translation in opposite directions and drive the curtains 11 in their movement. As they move, the drive members 30 connected to the first curtain 11 guide said first curtain 11 in translation, so that its proximal edge 11a, initially situated in a first open position PO1, moves toward the closed position PF while remaining essentially horizontal. At the same time, said second curtain 11 is guided in translation so that its proximal edge 11a, initially situated in a second open position PO2, symmetrically opposed to the first open position PO1 with respect to the axis passing through the dotted line PF-PF, moves toward the closed position PF while remaining essentially horizontal.
Because the two endless screws 23 are driven simultaneously by the drive shaft 41, the curtains 11 are guided symmetrically with respect to one another as they move. The distance separating the two curtains 11, notably the proximal edges 11a thereof, remains equal on either side of the dotted line PF-PF, throughout their entire movement. When the curtains 11 are in contact, or even overlapping, they therefore do not allow the passage of the flow F of air circulating perpendicular to the plane of extension of the curtains in the closed position.
Conversely, the curtains are able to return to their original position (illustrated in
Thus, in a similar way to the preceding embodiments, said curtains 11 are able to move in the direction of opening/closing Z in said plane of extension of the curtains in the closed position, and the regulating device 10 for that purpose comprises a transmission system 20 and at least two drive members 30 which are connected to said transmission system 20.
In this embodiment, the transmission system 20 may adopt one of two configurations.
In a first configuration, the transmission system 20 comprises two actuators 40, each one equipped with a drive shaft 41. Unlike in the preceding embodiments, the drive shafts 41 extend orthogonally to the plane of extension of the curtains in the closed position, notably along axes oriented in the direction X, and are able to rotate about said axes.
Furthermore, still in this first configuration, each drive shaft 41 is coupled to a pushing arm 43 and is moreover able to guide said pushing arm 43 in terms of rotation. Thus, when said drive shafts 41 rotate about the axis of rotation thereof, said pushing arms 43 are able to rotate about the same axis. In this configuration, because said pushing arms 43 are not driven by the same actuator 40, the regulating device 10 may advantageously comprise a synchronizing device so that the pushing arms 43 can be driven synchronously, or not.
Alternatively, in a second configuration, the transmission system 20 comprises a single actuator 40 connected to a first drive shaft 41. In a similar way to the first configuration, said first drive shaft 41 is configured to effect a rotational movement about an axis oriented in the direction X. In this second configuration, a belt 42 connects said first drive shaft 41 to a second drive shaft 41.
Advantageously, the belt 42 may be toothed, namely said belt 42 may comprise teeth. Thus, when said first drive shaft 41 turns, that drives the belt 42 which simultaneously, which means to say synchronously, drives said first drive shaft 41 and said second drive shaft 41. Advantageously, said pushing arms 43 may therefore be simultaneously guided in rotation by the drive shafts 41 without the need to resort to a device for synchronizing two distant actuators.
As a preference, said pushing arms 43 adopt a generally cylindrical shape with a first end connected to a drive shaft 41 and a second end connected to a carriage 25 of the transmission system. Said carriages 25 are pivot-connected to the pushing arms 43 in the direction X orthogonal to the plane of extension of the curtains in the closed position. Thus, when the pushing arms 43 effect a rotational movement about their axis of rotation, said carriages 25 are driven in their turn.
Each carriage 25 is furthermore coupled to one of the drive members 30. Each drive member 30 comprises a drive rod 31 along which the carriage 25 is in a sliding connection, which means to say that the carriage 25 is guided in translation along the drive rod 31. Incidentally, because the carriages 25 are guided by said pushing arms 43 while at the same time being guided in said drive rods 31, the rotational movement of the pushing arms 43 induces a translational movement of the carriages 25 along said drive rods, notably between a distal position PD and a proximal position PP. In addition, as they move, the carriages 25 induce a translational movement of a first of the drive rods 31 toward the position PCF1 and of a second of the drive rods 31 toward the position PCF2, symmetrically opposed to the position PCF1 with respect to the axis passing through the dotted line PF-PF. The two drive rods 31 are therefore able to move in the direction Z, in opposite directions.
In the configuration shown in
Each drive member 30 further comprises two sliders 32, connected to the drive rod 31 and situated on each side of said curtains 11. Said sliders 32 are guided in slideways 52 fixed to the lateral beams of the frame 50 and parallel to said beams. In such a configuration, the sliders 32 are guided in translation in the slideways 52 in the direction Z. Advantageously, that allows the drive rods 31 to move along the same axis while remaining horizontal, namely parallel to the direction Y.
As in the preceding embodiments; said drive rods 31 are directly connected to the curtains 11, so that any translational movement of said drive rods 31 in the direction Z induces a translational movement of said curtains 11 in the same direction.
As an alternative, said drive members 30 may be studs connected directly to corners of the curtains 11.
The principle of closing of the curtains 11 is as follows.
When the actuator(s) 40 is (are) in operation, the pushing arms 43 effect a rotational movement about their axis (axes) of rotation. During this rotational movement, the pushing arms 43, which initially make an angle comprised between 10 and 20° with respect to the direction Y, now make an angle comprised between 40 and 50°. The rotational movements of the pushing arms 43 cause the carriages 25 to slide along the drive rods 31 from a position PO toward a position PP and, at the same time, a translational movement of direction Z from, respectively, a position PCI1 toward a position PCF1 and a position PCI2 toward a position PCF2 opposed to the position PCF1 with respect to the axis passing through the dotted line PF-PF.
Incidentally, the drive rods 31, guided in translation in the direction Z, notably by means of the sliders 32, drive the curtains 11 in their opposing translational movements. As they move, the drive members 30 connected to the first curtain 11 guide said first curtain 11, so that its proximal edge 11a, initially situated in a first open position PO1, moves toward a closed position PF while remaining essentially horizontal. At the same time, said second curtain 11 is guided in translation from a second open position PO2, opposed to the first open position PO1 with respect to the axis passing through the dotted line PF-PF, toward a closed position PF.
Because the two pushing arms 43 are driven simultaneously by the drive shaft 41, the curtains 11 are guided symmetrically with respect to one another, so that the distance separating the two curtains 11, notably the proximal edges 11a thereof, remains equal on either side of the dotted line PF-PF, throughout their movement. When the curtains 11 are in contact, or even overlapping, they therefore do not allow the passage of the flow F of air circulating perpendicular to the plane of extension of the curtains in the closed position.
Conversely, the curtains are able to return to their original position (as illustrated in
Number | Date | Country | Kind |
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1853056 | Apr 2018 | FR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/FR2019/050753 | 4/1/2019 | WO | 00 |