1. Field of the Invention
The object of the invention is a device for converting a linear movement into a rotational movement in an adjustable way.
It is particularly well suited, but not exclusively, to axial cylinder engines (also called axial engines) for which it is preferable to be able to control the compression ratio and/or cylinder capacity in order to optimize the performances of the engine. This type of engine may advantageously be used in the field of automobiles where it is important to have engines which may accept many kinds of fuels, operating in an optimal way at various engine speeds, and for different engine torques.
The invention is not limited to this type of application: it may for example also be applied to pumps for which it is of interest to vary the compression ratio and/or cylinder capacity and consequently the maximum pressure and the flow rate.
2. Description of the Prior Art
It is known that there are many kinds of conversion of motions. Conversion of an alternating movement into a rotational movement of the connecting rod/crank type is well known and has been used in locomotives and internal combustion engines for a very long time.
Conventional internal combustion engines of the connecting rod/crank type have an architecture which does not lend itself to system integration allowing variable compression ratio or variable cylinder capacity. Attempts in this direction lead to cumbersome and expensive heavy devices.
So-called axial cylinder engines have also been proposed which generally comprise three to five cylinders arranged in an engine block. The pistons housed in these cylinders actuate an oscillating structure. This oscillating structure comprises a ball joint fixed relatively to the engine block. An appendage of this oscillating structure is then driven into rotation around the engine axis. These engines however have drawbacks which make them slightly less attractive than conventional engines with connecting rod/crank.
In addition, these axial cylinder engines do not comprise adjustment means with which they may be effectively adapted notably to the type of fuel, to the actual octane index of the fuel, to the temperature of the fuel, to the density of the fuel, to the engine temperature, to the engine speed, to the variations in the engine speed, to the engine torque, or even to the air intake pressure.
The object of the present invention is to find a remedy to these drawbacks by proposing a device with which the in-use performances of the engines or of the axial cylinder pumps may be improved and for making them more performing than conventional engines with connecting rod/crank.
For this purpose, it proposes a device with a structure similar to that of an axial cylinder engine or pump, this device comprising:
a fixed structure
a rotary shaft which may be driving in the case of an engine and driven in the case of a pump, this rotary shaft having a main axis XX′
at least one cylinder with an axis X1X′1 distinct from the main axis XX′, this cylinder being fixed relatively to the fixed structure
at least one piston slidably mounted inside said cylinder, this piston comprising a load-spreading point
an oscillating structure comprising an appendage of axis YY′, this structure being mounted so as to oscillate around a supporting point firmly attached to the fixed structure and located on said main axis XX′
a Cardan joint or analogous link placed between the fixed supporting point and a corresponding attachment point of the oscillating structure for ensuring translational fixedness of the oscillating structure while preventing its rotation around its YY′ axis,
at least one small connecting rod transmitting the forces between the load-spreading point of the piston and a load-spreading point provided on the oscillating structure, so that when the piston moves in the cylinder, the axis YY′ of the oscillating structure sweeps through a cone of axis XX′ and of apex O and a load-spreading point provided on the appendage follows a circle of centre C located on the XX′ axis and with radius R
a crankshaft associated with the rotary shaft and which may rotate around the axis XX′, this crankshaft comprising a load-spreading point, decentred relatively to the main axis XX′
jointed connecting means between the load-spreading point located on the appendage of the oscillating structure and the load-spreading point located on the crankshaft.
According to the invention, this device is characterized in that:
said jointed connecting means comprise at least two joints connected to each other through a connecting member, both of these joints being with axes parallel to each other and perpendicular to said main axis XX′
it comprises an adjustment device involving an actuator comprising a jointed actuation unit on said connecting member so as to cause tipping over of said rigid connecting member and accordingly a variation of said radius R, and of the compression ratio and/or cylinder capacity of the device.
Advantageously,
the actuation unit may consist in the rotary shaft, said shaft being rotatably mounted while being axially mobile, actuating means being provided for axially displacing said shaft,
the actuation unit may consist in a cylindrical actuator positioned between said connecting member and said crankshaft, this cylinder actuator being able to be incorporated to said shaft.
Moreover, the following means may be integrated to the device described earlier:
means for varying the value of the radius R so that the engine efficiency is permanently adjusted in an optimum way, i.e. this engine operates at a maximum compression ratio, while remaining below that for occurrence of the detonating combustion phenomenon, commonly called pinking, as soon as this phenomenon is detected on the engine and at any moment during its operation, this means for varying the value of the radius R may for example consist of a servocontrol acting automatically and instantaneously, regardless of the variations in the conditions of use of this engine, and regardless of the movements of any internal or external members having an influence on the operation of this engine.
means for varying the value of the radius R depending on the strength of the mixture admitted into the cylinders,
means modifying the value of the radius R depending on a command from the operator,
the value of the radius R is adjusted once and for all in the factory in order to correspond to a type of engine operation,
the value of the radius R is adjustable by the operator when the engine is stopped in order to take into account the type of fuel used for example.
the value of the radius R may vary depending on the engine speed.
the value of the radius R may vary depending on the engine torque.
the value of the radius R may vary depending on the operating temperature,
the value of the radius R may vary depending on the temperature of the burnt gases.
Embodiments of the invention will be described hereafter as non-limiting examples, with reference to the appended drawings wherein:
In the example illustrated in
In
The spherical head T1, T2 of a connecting rod B1, B2, the other end of which comprises a spherical cavity CS′1, CS′2, engages into each of the spherical cavities CS1, CS2.
On the engine axis XX′, the engine block comprises an anchoring point O on which an oscillating structure SO is mounted via a Cardan joint link LC or the like (not shown in detail).
This oscillating structure SO has a pyramidal shape for example with a square base of axis YY′. At each apex of the base a spherical head TS1, TS2 is placed, intended to engage into a corresponding spherical cavity CS′1, CS′2 of a small connecting rod B1, B2. At the centre of the base, the oscillating structure SO comprises an attachment point on which the Cardan joint link LC will be attached.
This Cardan joint link LC prevents linear displacements of the attachment point of the oscillating structure relatively to the engine block, and rotations relative to the XX′ axis, while leaving the oscillating structure SO free to oscillate about both other axes of rotation.
At the top 3 of the oscillating structure SO a cylindrical section TC of axis YY′ (coaxial with the structure SO) is provided connected to a crankshaft V via a mechanical link, here a rigid connecting fork F.
The crankshaft V comprises a rotating circular plate PT of axis XX′ mounted at one end of the fluted coaxial engine shaft AM mounted on two bearings PA1, PA2 both allowing rotation of the crankshaft V and its translational displacement along the axis XX′. On the side opposite to the shaft AM, the plate PT is provided with two diametrically opposite lugs OR1, respectively provided with two coaxial radial bores forming a joint yoke.
The connecting fork F on the one hand comprises on one side two parallel lugs OR2 distant from each other respectively provided with two respective coaxial cylindrical holes of axes UU′ and on their outer faces, a supporting face and, on the other hand, on the other side, a load-spreading link LR comprising a ring-shaped bearing R1, for example a ball or roller bearing, mounted on the fork F so as to pivot about an axis ZZ′ perpendicular to the axis of rotation of said bearing R1.
Both lugs OR2 of the fork F engage between both lugs OR1 of the plate PT so that the bores are positioned coaxially with the holes and may be crossed by a common joint axis AC.
The cylinder section TC will closely engage into the free space delimited by the central crown 54 of the bearing R1, so that the protrusion of the oscillating structure is firmly attached to said central crown 51.
The load-spreading link LR may for example as illustrated in
In the example illustrated in
However in this case, the fork connecting member is made in two parts assembled with each other by means of a central joint AC with an axis parallel to the axes of both joints of the fork.
Adjustment of the radius R is then obtained by varying the angle formed between both parts of the fork 23. This adjustment may be achieved by means of an actuator, for example a hydraulic or electric actuator provided between the plate and the fork or even by means of a cylinder actuator incorporated to the engine axis 20. In the example illustrated in
By bringing the oscillating structure right up to a position where its base is perpendicular to the engine axis (zero compression ratio), the pistons may be entirely disabled, i.e. a sort of declutching of the engine may be achieved: in this position of the plate as illustrated in
The main advantage of being able to vary the compression ratio of an internal combustion engine with controlled ignition lies in the possibility of permanently adapting the efficiency of the engine depending on its use (the compression ratio should be high in order to improve efficiency, but reduced when the required torque or operating speed or temperature are high in order to avoid the pinking phenomenon). The possibility of varying the compression ratio comprises other related advantages:
As for the disabling of the pistons P1, P2, this may be very useful for certain motorization configurations:
It is recalled that on alternating engines there are two types of forces which appear at the mechanism which converts the alternating movement of the pistons into a rotational movement: a tangential force which fully participates in generating an engine torque, and an inevitable radial force, which may however be considered as parasitic, since it does not contribute to generating an engine torque, and dimensioning of the structure of the engine in order to deal with this becomes mandatory. This phenomenon is encountered on any type of alternating engine, with the same values, whether it is of the connecting rod/crank or cylindricalbarrel/oscillating structure type.
The radial force is of the alternating sawtooth-shaped type, it passes through a very large maximum upon explosion of the gases, about 3 tons for a medium engine, then decreases during rotation and may pass through a slightly negative value depending on the number of cylinders and on the engine cycle (this for example is the case for 4 stroke/5 cylinder engine).
The tangential force which generates the engine torque is also of the alternating type, with extreme values which are less significant than for the radial force, and with a shape closer to a sine wave. It is found that in the fields of application concerned by the present invention, the maximum value of the tangential force approximately corresponds to the minimum value of the radial force and vice versa.
The invention benefits from both of these antagonistic forces but which are non-simultaneous in order to control the rod 25 for adjusting the inclination of the oscillating structure 24: the radial force tends to push the adjustment rod 25 back by thus reducing the angle of the oscillating structure 24. The invention therefore provides a device, for example a mechanical, hydraulic device . . . which utilizes part of the transmitted engine torque in order to transmit in turn to the adjustment rod a force opposite to the force induced by the radial force and which therefore tends to increase the inclination angle of the oscillating structure 2. An unstable system is therefore obtained, which will have the tendency of oscillating if it is left free. A regulator is therefore used, controlled from the outside which allows this assembly to be driven. This regulator is designed so as to have three types of operation: it blocks the system in a determined adjustment position, or else it allows the movement of the rod in one direction or in the other direction. When this regulator is active, it acts therefore as an electric rectifier by “letting through” one of the forces originating from the radial force or from the tangential force and blocks the other one. Once the system has reached the desired adjustment position, the regulator is placed back in its rest position which prevents any movement.
An entirely standalone device is therefore obtained which may operate without providing it with any external energy, all the energy required for controlling the system being provided by the engine itself. As the energy for controlling the regulator is considered as negligible (for example the energy required for actuating a distributor drawer in the case of a hydraulic regulation system), a few engine turns may be sufficient for changing the adjustment position, which is of the order of 1/100 or 1/10 second: indeed it is important in order to fully utilize the benefit of variable compression, to have a very short response time depending on the load on the engine.
The control of the regulator may be of a quite conventional type and is accordingly not illustrated. Ideally, a series of sensors (for the speed of rotation of the engine, the temperature, the transmitted torque . . . ) transmit signals to an electronic computer, and then an electric control drives the regulator. However, any other type of sensor controls, for example mechanical ones . . . may be contemplated.
If the engine is exclusively used in the variable compression domain, it is not absolutely necessary to intervene on the distribution and injection, on the other hand if the adjustment is used until the engine is declutched (zero compression ratio), a system needs to be provided in order to disable the distribution, and especially the injection, when the engine leaves its operating domain. This device may be of any nature, mechanical, hydraulic, electric . . . and may be directly coupled to the rod for adjusting the plate inclination or to any other intermediate system in order to take the actual inclination of the plate into account.
In the case when the transmitted torque becomes negative (on a motor vehicle, this is then termed as “engine braking”), the force transmitted to the rod is reversed, and if this is allowed by the external drive which controls the regulator, the inclination of the oscillating structure is reduced, right up to a position perpendicular to the axis, thereby achieving rapid declutching of the engine. Of course on a motor vehicle, this position is only contemplated if hybrid type motorization is available, the second engine(or motor)/receiver then taking over in order to accumulate braking energy, avoiding that the vehicle be left freewheeling.
Upon starting the engine, the transmitted torque is also negative (as seen from the engine), which may therefore cause always under the control of an external drive, declutching of the engine, and setting into rotation of the single crankshaft V by the starter. It is then sufficient when the crankshaft reaches a sufficient speed of rotation, to provide a disengageable device, for example actuated by the inertia of the crankshaft, which pushes the adjustment rod 25 back in order to have a suitable inclination of the oscillating structure 24. This accessory starting device (electric starter drive type) then withdraws and the engine is again found in configurations described earlier. With this 2-phase (but fast) starting device provision may be made for a starter with a lower power than a conventional starter, starting is facilitated and it also allows the design of a simplified alternostarter.
In the example illustrated in
The main section 31:
The secondary section 32:
At the end of the section of the secondary shaft 32, is found a dual effect cylindrical actuator 43, the working chambers of which 44, 45 are connected to each other through a distributor 46 and the piston of which is firmly attached to the adjustment rod 33. This cylinder does not act as an actuator but only as a regulator. Depending on the control, this distributor allows circulation of the hydraulic fluid between the working chambers 44, 45 or on the contrary prevents this circulation.
It is therefore seen that if a positive torque is transmitted by the main section 31 to the secondary section 32, the transmission force will have the effect of changing the relative angular position of both shafts, and thus by having selected the direction of the helix in relationship with the direction of rotation of the engine, the effect of pushing the adjustment rod 38 back towards the oscillating structure. This force therefore opposes the force generated by the radial force, and during normal operation, the regulator promotes either one of these loads in order to reach the required position (self-assistance).
Conversely, upon starting or with engine braking being performed, the torque from the engine is negative, the relative angular positions of both shafts 31, 32 will reverse, and the adjustment rod 38 will be returned to beyond the oscillating structure, corresponding to reducing or cancelling the compression ratio. The (electronic if this is the case) management of the distributor 46 controlling the regulating cylindrical actuator 43 should take into account the different operating configurations, in particular determine the opportunity of declutching the engine in the case of a reduction or inversion of the transmitted torque for a short duration, for example upon changing gear or a short slowing-down.
The fact should be emphasized that the phase shift generated between both shafts 31 and 32 may be obtained very easily, in the desired direction, by making the most out of the inertia or kinetic energy of the rotating masses on the one hand, and of controlled variations of the speed of rotation of the alterno-starter used (AD) (
Therefore, a simple declutching, stopping and starting means for the engine is made available, while avoiding any system which would operate by friction, by a disengageable gear or any other device. With this solution, it is possible to reduce the risks of wear, the sources of noise and jolts, the production costs, and reliability of the device may be increased.
Starting procedures corresponding to specific configurations are described below:
In the case of a stopped vehicle and with the clutch disengaged, the starting procedure may comprise the following steps:
1/ Setting the crankshaft (inertia flywheel) into rotation by means of the alterno-starter. As the torque is positive from the alterno-starter to the heat engine, the oscillating structure of the engine is therefore automatically placed in the declutched position.
2/ Positioning the secondary rod in a position corresponding to a command of “maximum compression ratio”.
3/ When the speed of rotation of the crankshaft is sufficient, slightly reducing the speed of the alterno-starter for a few fractions of a second: the inertia flywheel having accumulated some kinetic energy, the slowing-down of the alterno-starter has the effect of reversing the direction of transmission of the torque; it becomes positive from the main shaft to the secondary shaft, which has the effect, by means of the helicoidal connection, of pushing the adjustment rod back, and thus inclining the oscillating structure in order to bring it into its normal engine operating position.
4/ Returning the speed of the alterno-starter to its initial speed.
5/ If the engine starts normally, having the secondary rod controlled by the on-board computer according to the normal operating cycle, the alterno-starter is then disabled or operates as a generator.
6/ If the engine does not start (the set speed not being attained after a determined time), returning the driving rod to its “zero compression ratio” position: as the crankshaft has lost speed, the torque again becomes positive from the secondary shaft to the primary shaft, which has the effect of bringing the engine back into the declutched position, rapidly. The starting procedure then resumes at point 1/.
It is important to note that even in the case of unsuccessful starting, a second attempt may be carried out immediately, by benefiting from the residual kinetic energy contained in the crankshaft which is always in rotation; these different phases occur without any parasitic noise (no meshing of cogs), except for a few slight variations in the speed of the alterno-starter.
In the case of a hybrid motorization vehicle, with restarting of the heat engine when the vehicle moves in an electric mode, a parallel hybrid traction chain is considered, formed, from the engine towards the wheels, by: a self-disengageable axial cylinder heat engine, a transmitter/receiver energy converter such as an electric motor, a dry or wet type clutch, a transmission unit with a variable gear ratio such as a gearbox.
With the vehicle operating in an electric mode, the starting procedure may comprise the following operating phases
1/ the heat engine is then in the declutched position, the crankshaft is directly coupled to the electric motor and already rotates at a certain speed of rotation.
2/ The main clutch of the vehicle (a conventional dry or wet type clutch, located between the electric motor and the gearbox) is open for a short instant required for performing points 3/ to 6/
3/ The electric motor is slightly accelerated in order to impart additional kinetic energy to the crankshaft.
4/ The driving rod is brought to the “maximum compression ratio” position.
5/ The electric motor is slightly decelerated in order to allow reversion of the torque transmission direction, and thereby allowing the control rod to be pushed back, and placing the oscillating structure in the normal position for operating the engine.
6/ If the engine starts normally, control of the driving rod is entrusted to the on-board computer according to the normal operating cycle, this also applies for the electric motor, which may then be disabled or else may operate as a generator. The main clutch is again closed as soon as the speed of the engine has been stabilized in order to avoid any jolt.
7/ If the engine does not start (the set speed is not attained after a determined time), the electric motor resumes its initial speed of rotation, the main clutch is closed, and the secondary rod is returned to its “zero compression ratio” position. As the crankshaft has lost its speed, the torque again becomes positive from the secondary shaft to the primary shaft, which has the effect of bringing the engine back into the declutched position rapidly. The starting procedure then resumes at point 1/
It should be noted that under these circumstances, the engine generally has already rotated and should therefore be hot, limiting the risks of false starting. As earlier, the different starting phases occur without any substantial jolt at the level of the occupants of the vehicle, and without any parasitic noise.
Of course, the invention is not limited to the embodiments described earlier.
Thus, notably, the regulation system may for example be incorporated to the assembly formed by the plate and the first section of the rotary shaft.
In the example illustrated in
An easily controllable compact assembly is thereby obtained by means of an actuator causing displacement of the secondary rod 54.
Number | Date | Country | Kind |
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0608457 | Sep 2006 | FR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/FR07/01572 | 9/25/2007 | WO | 00 | 11/17/2009 |