Device for creating a laminar flame front

Information

  • Patent Grant
  • 6491015
  • Patent Number
    6,491,015
  • Date Filed
    Friday, October 6, 2000
    24 years ago
  • Date Issued
    Tuesday, December 10, 2002
    21 years ago
Abstract
A device for creating a laminar flame front in an internal combustion-engined tool having a combustion chamber (1) with two walls (14, 18) extending parallel to each other, the device including a cage (51) located between the two walls (14, 18) and having a plurality of openings (53) formed in an otherwise solid circumferential wall of the cage (51), and an ignition element (52) located in a cage interior for igniting a combustible gas mixture located between the two walls (14, 18).
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a device for creating a laminar flame front in an internal combustion-engined tool, in particular in a setting tool for setting fastening elements, including a combustion chamber with two walls extending parallel to each other and spaced from each other, with the device including an ignition element located between the two walls for igniting a combustible mixture located between the walls.




2. Description of the Prior Act




The internal combustion-engined tools, such as, e.g., setting tools for setting fastening elements, operate in accordance with Adams principle. In these tools, an ignition element is arranged between the two combustion chambers for igniting a combustible mixture, in particular an air-fuel gas mixture, an oxygen-fuel gas mixture or the like located between the two walls.




The two walls limit a fore-chamber, in which the ignition element is located, with one of the walls being provided with openings which communicate the fore-chamber with at least one further partial combustion chamber. When a further partial combustion chamber is present, it is designated as a main chamber and is adjoined by the operating piston of the setting tool. In each of the chambers, there is located an air-fuel gas mixture, possibly, with different mixing ratios. The combustion of the air-fuel gas mixture in the fore-chamber is initiated by an electrical spark produced by the ignition element, and a flame front spreads from the center of the fore-chamber, where the ignition element is usually located, with a relatively small speed, over the volume of the fore-chamber. The flame front pushes the unconsumable air-fuel gas mixture ahead of itself, and the unconsumable mixture flows, through the openings formed in one of the walls, into the adjacent further chamber creating there turbulence and pre-compression.




When the flame front propagates through the wall openings into the adjacent or main chamber, because of a small cross-section of the openings, it is accelerated and enters the adjacent chambers in a form of flame jets, creating there a further turbulence. The intermixed, due to the turbulence, air-fuel gas mixture is ignited over the entire surface of the flame jets. It burns with a high speed which results in a noticeable increase in the efficiency of the combustion, as the losses due to cooling remain small.




A drawback of the above-described process consists in that after the ignition of the air-fuel gas mixture in the fore-chamber, the formed laminar flame front spreads rather slowly. Therefore, the flame penetrates into the main chamber relatively late which reduces the efficiency of the combustion due to high cooling losses. Further, the initial pressure increase in the main chamber can result in a premature displacement of the piston though a complete ignition in the main chamber has not yet taken place.




Because of this, the air-fuel gas mixture in the main chamber becomes decompressed and is cooled off, which further reduces the efficiency of the combustion.




Accordingly, an object of the present invention is to provide a device which would permit to obtain a more rapid propagation of the flame front.




SUMMARY OF THE INVENTION




This and other objects of the present invention, which will become apparent hereinafter, are achieved by providing, between the combustion chamber walls, a cage for receiving the ignition element and which has, in an otherwise closed circumferential wall thereof, a plurality of openings extending parallel to the combustion chamber walls.




It has been found out that when the ignition element is surrounded by a cage, the spreading of the flame front after the ignition takes place only through the openings, which permits to obtain, already in the fore-chamber, a high flame spreading speed. Thereby, the flame penetrate into the main chamber more rapidly. This increases the combustion efficiency due to the smaller cooling losses. In addition, the observation has shown that the flame front after exiting the openings of the cage becomes again closed so that, it practically, reaches all of the openings in the combustion chamber wall which are equidistantly spaced from the ignition element, simultaneously.




Preferably, the openings, which are formed in the cylindrical wall of the cage, are equidistantly angularity spaced from each other. This provides for a symmetrical spreading of the flame front.




The cage itself can be formed as a hollow cylinder a longitudinal axis of which extends transverse to the combustion chamber walls. The cage forms part of a lug fixedly connected with one of the walls and sealingly extending through an opening formed in another of the walls.




The two combustion chamber walls can be made displaceable relative to each other and can lie on one another to provide for evacuation of the exhaust gas accumulated there between. Usually, both walls have a circular shape and are arranged coaxially with respect to the central longitudinal axis of the cage.




According to one embodiment of the present invention, the adjacent wall portions of the adjacent openings butt-join each other, forming common edges. This insures that the flame front, which propagates parallel to the combustion chamber walls, would never strike any portion of a cage wall that extends transverse to the spreading direction of the flame front. Thereby, a conversion of the flame front speed in an undesirable turbulence is prevented.




The novel features of the present invention, which are considered as characteristic for the invention, are set forth in the appended claims. The invention itself, however, both as to its construction and its mode of operation, together with additional advantages and objects thereof, will be best understood from the following detailed description of preferred embodiments, when read with reference to the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS




The drawings show:





FIG. 1

an axial cross-sectional view of an internal combustion-engined tool with a collapsed combustion chamber;





FIG. 2

an axial cross-sectional view of the tool shown in

FIG. 1

with an expanded combustion chamber;





FIG. 3

an axial cross-sectional view of the tool shown in

FIG. 1

with an expanded combustion chamber with a modified actuation mechanism for delivery of fuel gas;





FIG. 4

an axial cross-sectional view of the tool shown in

FIG. 1

with a partially expanded combustion chamber and a modified aeration device;





FIG. 5

a side view of an ignition device of the combustion chamber shown in

FIGS. 1 through 4

;





FIG. 6

a cross-sectional view along line A—A in

FIG. 5

;





FIG. 7

a cross-sectional view along line A—A in

FIG. 5

at ignition;





FIG. 8

a plan view of a separation plate of the combustion chamber at ignition;





FIG. 9

a plan view of another embodiment of a separation plate of the combustion chamber;





FIG. 10

an axial cross-sectional view of the tool in the region of the combustion chamber provided with a separation plate shown in

FIG. 9

; and





FIG. 11

a longitudinal view of a tool in the region of the combustion chamber with the combustion chamber being closed.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT





FIG. 1

shows a cross-sectional view of an internal combustion engined-setting tool for setting fastening elements in the region of the tool combustion chamber. As shown in

FIG. 1

, the setting tool has a cylindrical combustion chamber


1


with a cylindrical wall


2


and an annular bottom


3


with a central opening


4


. A guide cylinder


5


, which has a cylindrical wall


6


and a bottom


7


, adjoins the opening


4


in the bottom


3


of the combustion chamber


1


. A piston


8


is displaceably arranged in the guide cylinder


5


. The piston


8


consists of a piston plate


9


facing the combustion chamber


1


and a piston rod


10


extending from the center of the piston plate


9


. The piston rod


10


projects through an opening


11


formed in the bottom


7


of the guide cylinder


5


.





FIG. 1

shows a non-operational position of the setting tool in which the piston


8


is in its rearward off-position. The side of the piston plate


9


adjacent to the bottom


3


of the combustion chamber


1


is located closely adjacent to the bottom


3


, with the piston rod


10


projecting only slightly beyond the bottom


7


of the guide cylinder


5


. For sealing the cylinder chambers on opposite sides of the piston plate


9


from each other, sealing rings


12


,


13


are provided on the outer circumference of the piston plate


9


.




Inside of the combustion chamber


1


, there is provided a cylindrical plate


14


further to be called a movable combustion chamber wall or movable wall. The movable wall


14


is displaceable in the longitudinal direction of the combustion chamber


1


. For separating the chambers on opposite sides of the movable wall


14


, an annular sealing


15


is provided on the circumference of the movable wall


14


. The movable wall


14


has a central opening


16


, with an annular sealing


17


provided in the wall of the opening


16


.




Between the movable wall


14


and the annular bottom


3


of the combustion chamber


1


, there is provided a separation plate


18


. The separation plate


18


has a circular shape and an outer diameter corresponding to the inner diameter of the combustion chamber. The side of the separation plate


18


adjacent to the movable wall


14


is provided with a cylindrical lug


19


that projects through the central opening


16


in the movable wall


14


. The length of the lug


19


exceeds the thickness of the movable wall


14


in several times. The circumferential or annular sealing


17


sealingly engages the outer circumference of the cylindrical lug


19


. At its free end, the cylindrical lug


19


is provided with a shoulder


20


the outer diameter of which exceeds the outer diameter of the lug


19


and the inner diameter of the opening


16


of the movable wall


14


. Thus, upon moving away from the bottom


3


of the combustion chamber


1


, the movable wall


14


, in a while, engages the shoulder


20


of the lug


19


and lifts the separation plate


18


with it. Thus, the movable wall


14


and the separation plate


15


become spaced a predetermined distance which is determined by the position of the shoulder


20


. In this way, the movable wall


14


and the separation plate


18


form a so called fore-chamber, which forms a partial combustion chamber of the combustion chamber


1


. The fore-chamber is designated with a reference numeral


21


and is clearly shown in FIG.


2


. After the movable wall


14


engages the shoulder


20


, the movable wall


14


and the separation plate


18


are displaced together, and a further partial combustion chamber is formed between the separation plate


18


and the bottom


3


and/or the piston plate


9


. This further chamber forms a main chamber. It is designated with a reference numeral


22


and is likewise clearly shown in FIG.


2


.




For displacing the movable wall


14


, there are provided several, e.g., three drive rods


23


uniformly distributed along the circumference of the movable wall


14


and fixedly connected therewith. Only one of the drive rods


23


is shown in FIG.


1


. The drive rods


23


extend parallel to the axis of the combustion chamber


1


and outside of the cylindrical wall


6


of the guide cylinder


5


. The drive rods


23


extend through openings


24


, respectively, formed in the separation plate


18


and through corresponding openings


25


formed in the bottom


3


of the combustion chamber


1


. Each of the openings


25


is provided with a circumferential seal


26


located in the surface defining the opening


25


for sealing the combustion chamber


1


from outside. The movable wall


14


is connected with drive rods


23


by, e.g., screws


27


which extend through the movable wall


14


and are screwed into the drive rods


23


. The free ends of the drive rods


23


are connected with each other by a drive ring


28


which is arranged concentrically with the combustion chamber axis and which circumscribes the guide cylinder


5


. The drive ring


28


is connected with the drive rods


23


by screws


29


which extend through the drive ring


28


and are screwed into the drive rods


23


through end surfaces of the free ends of respective drive rods


23


. Each of the drive rods


23


supports a compression spring


30


extending between the bottom


3


of the combustion chamber


1


and the drive ring


28


. The compression springs


30


are designed for pulling the movable wall


14


toward the bottom


3


.




In the region of the bottom of the combustion chamber, there is further provided a ventilation opening


31


into which a valve tappet


32


is sealingly extendable. With the ventilation opening


31


being open, the valve tappet


32


is located outside of the combustion chamber


1


or beneath the bottom


3


of the combustion chamber


1


. The valve tappet


32


is supported outside of the combustion chamber


1


by a shoulder


33


secured on the guide cylinder


5


. The shoulder


33


has an opening


34


through which a stub


35


, which is secured to the bottom side of the valve tappet


32


, extends. At the free end of the stub


35


, there is provided a shoulder


36


, and a compression spring


37


is arranged between the shoulder


36


and the shoulder


33


. The compression spring


37


is designed for pulling the valve tappet


32


toward the shoulder


33


to keep the ventilation opening


31


open. The cylindrical stub


35


lies in the displacement path of the drive ring


28


and is impacted by the drive ring


28


when the later is displaced toward the bottom


3


of the combustion chamber


1


. At a predetermined axial position, the drive ring


28


engages the stub


35


pushing it upward, so that the valve tappet


32


closes the ventilation opening


31


.




A plurality of further openings


38


are distributed over the circumference of the separation plate


18


at the same distance from the combustion chamber axis. In the lower end of the guide cylinder


5


, there are formed a plurality of outlet openings


39


for evacuating air from the guide cylinder


5


when the piston


8


is displaced toward the bottom


7


of the guide cylinder


5


. At the lower end of the guide cylinder


5


, there is provided damping means


40


for damping the movement of the piston


8


. When the piston


8


passes past the openings


39


, an exhaust gas can escape through the openings


39


.




Two radial, axially spaced openings


41


and


42


are formed in the cylindrical wall


2


of the combustion chamber


1


. Two outlet nipples


43


,


44


extend into the radial openings


41


,


42


, respectively, from outside. The nipples


43


,


44


form part of metering valves (not shown in detail) of a metering head


45


. A liquefied fuel gas is delivered to metering valves located in the metering head


45


from a bottle


46


. The metering valves provide for flow of a predetermined amount of the liquefied fuel gas through the outlet nipples


43


,


44


when the metering head


45


is pressed against the cylindrical wall


2


of the combustion chamber


1


, and the outlet nipples


43


,


44


are pushed inward, opening the respective metering valves. To provide for the inward movement of the outlet nipples


43


,


44


, the radial openings


41


,


42


narrow toward the interior of the combustion chamber


1


, providing stops for the outlet nipples


43


,


44


. The pressing of the metering head


45


against the cylindrical wall


2


is effected with a stirrup


47


pivotable at a hinge point


48


on the cylindrical wall


2


. One end


49


of the stirrup


47


is impacted by the movable wall


14


, and the stirrup is pivoted in such a way that its another end


50


is pressed against the metering head


45


to press the later toward the cylindrical wall


2


. The movable wall


14


engages the end


49


of the stirrup


47


shortly before the partial chamber


21


reaches its end position. The metering head


45


and the bottle


46


, once connected with each other, remain permanently connected. The system


45


/


46


can, e.g., tilt about an axle provided in the bottom region of the bottle


46


.





FIG. 2

shows the setting tool with the combustion chamber


1


in its expanded condition, i.e., with the expanded fore-chamber


21


and main chamber


22


. The displaced positions of the movable wall


14


and the separation plate


18


are established when the driving ring


28


impacts the shoulder


36


, closing the valve


31


,


32


. The opening


31


and the valve tappet


32


have conical circumferential surfaces narrowing in the direction of the combustion chamber


1


, so that a stop is formed. As it has been discussed previously, the distance of the separation plate


18


from the movable wall


14


is determined by the distance of the shoulder


20


from the separation plate


18


. In this position of the movable wall


14


and the separation plate


18


, the radial openings


41


,


42


lie against the fore-chamber


21


and the main chamber


22


, respectively.




The lug


19


forms, in its region adjacent to the separation plate


18


, an ignition cage


51


for receiving an ignition element


52


. The ignition element


52


serves for generating an electrical spark for the ignition of the air-fuel gas mixture in the fore-chamber


21


. As it will be described in more detail below, the ignition device


52


is located in the central region of the cage


51


having openings


53


formed in the cage circumference. Through this openings


53


, a laminar flame front exit from the ignition cage


51


into the fore-chamber.




Below, the operation of the setting tool, shown in

FIGS. 1-2

, will be described in detail.





FIG. 1

shows the condition of the combustion chamber


1


in the off-position of the setting tool. The combustion chamber


1


is completely collapsed, with the separation plate lying on the bottom


3


of the combustion chamber


1


and the movable wall


14


lying on the separation plate


18


. The piston


8


is in its rearward off-position so that practically no space remains between the piston


8


and the separation plate


18


if one would disregard a small clearance there-between. The position, in which the movable wall


14


lies on the separation plate


18


, results from the compressing spring


30


biasing the drive ring


28


away from the bottom


3


, and the ring


28


pulls with it the movable wall


14


via the drive rods


23


. In this position, the drive ring


28


is spaced from the shoulder


36


of the valve tappent


32


, and the compression spring


37


keeps the valve tappet


32


outside of the opening


31


so that the opening


31


remains open. The system metering head


45


/bottle


46


is pivoted away from the wall


2


of the combustion chamber


1


, with the outlet nipples


43


,


44


being released and the metering valve (no shown) being open.




When in this condition, the setting tool is pressed with its front point against an object, the fastening element should be driven in. A mechanism, not shown, applies pressure to the drive ring


28


displacing it in the direction of the bottom


3


of the combustion chamber


1


. This takes place simultaneously with the setting tool being pressed against the object. Upon displacement of the drive ring


28


toward the bottom


3


, the movable wall


14


is lifted of the separation plate


18


and, after engaging the shoulder


20


, lifts the separation plate


18


with it. Upon engagement of the shoulder


20


by the movable wall


14


, the fore-chamber


21


is completely expanded but does not yet occupy its operational position inside the combustion chamber


1


. During the expansion of the fore-chamber


21


, the air can already been aspirated into the fore-chamber


21


through the ventilation opening


31


and through one or more of openings


38


formed in the separation plate


18


and overlapping the ventilation opening


31


.




Upon the setting tool being further pressed against the object, the drive ring


28


is moved closer to the bottom


3


, and the movable wall


14


is moved further upward, lifting the separation plate


18


from the bottom


3


. As a result, the main chamber


22


likewise expands and is aerated through the ventilation opening


31


, with the fore-chamber


21


being aerated through all of the openings


38


.




When the movable wall


14


and the separation plate


18


, in their movement upward, move past the radial openings


41


,


42


, in principle, the injection of metered amounts of liquefied fuel gas into the fore-chamber


21


and the main chamber


22


can begin. The injection starts when the movable wall engages the end


49


of the stirrup


47


which pivots in a clockwise direction about the pivot point


48


, with the other stirrup end


50


pressing the metering head


45


toward the cylindrical wall


2


. Upon the metering head


45


being pressed against the cylindrical wall


2


, the outlet nipples


43


,


44


move inward, opening the respective metering valves. The liquefied gas is injected into the fore-chamber


21


and the main chamber


22


. Thereafter, a further lifting of the movable wall


14


and the separation wall


18


is necessary to bring them into their end positions in which they are locked. The possible residual pivotal movement of the stirrup


27


is compensated by the outlet nipples


43


,


44


being moved a small distance further inward into the metering head


45


.




In the last part of the displacement of the moving wall


14


and the separation plate


18


to their end positions, the valve tappet


2


is pushed into the opening


31


, closing the same, as a result of the drive ring


28


engaging the shoulder


36


.




The positions of the movable wall


14


and the separation plate


18


in the completely expanded condition of the fore-chamber


21


and the main chamber


22


is shown in FIG.


2


. In these positions, the movable wall


14


and the separation plate


18


can be locked. The locking takes place upon actuation of an appropriate lever or trigger of the setting tool. Upon actuation of the trigger, the movable wall


14


and the separation plate


18


become locked. The locking of the separation plate


18


and the movable wall


14


can be effected by locking of the drive ring


28


. Shortly after the locking of the movable wall


14


and the separation plate


18


, a ignition spark is generated by the actuation of the ignition element


52


inside the cage


51


. A mixture of air and the fuel gas, which was formed in each of the chambers


21


and


22


, is ignited. First, the mixture starts to burn luminary in the fore-chamber


21


, and the flame front spreads rather slowly in a direction of the openings


38


. The unconsumable air-fuel gas mixture is displaced ahead and enters, through the openings


38


, the main chamber


22


, creating there turbulence and pre-compression. When the flame front reaches the openings


38


, it enters the main chamber


22


, due to the reduced cross-section of the openings


38


, in the form of flame jets, creating there a further turbulence. The thoroughly mixed, turbulent air-fuel gas mixture in the main chamber


22


is ignited over the entire surface of the flame jets. It burns with a high speed which significally increases the combustion efficiency.




The combustible mixture impacts the piston


8


, which moves with a high speed toward the bottom


7


of the guide cylinder


5


, forcing the air from the guide cylinder


5


out through the openings


39


. Upon the piston plate


9


passing the openings


39


, the exhaust gas is discharged therethrough. The piston rod


10


effects setting of the fastening element. After setting or following the combustion of the air-fuel gas mixture, the piston


8


is brought to its initial position, which is shown in

FIG. 2

, as a result of thermal feedback produced by cooling of the flue gases which remain in the combustion chamber


1


and the guide cylinder


5


. As a result of cooling of the flue gases, an underpressure is created behind the piston


8


which provides for return of the piston


8


to its initial position. The combustion chamber


1


should remain sealed until the piston


8


reaches its initial position.




After return of the piston


8


to its initial position, the movable wall


14


and the separation plate


18


are unlocked. The compression springs


30


bias the drive ring


28


away from the bottom


3


of the combustion chamber


1


, and the drive ring


28


releases the valve tappet


32


, and the compression spring


39


pushes the valve tappet


32


out of the opening


31


, opening same. Upon being displaced away from the bottom


3


by the compression springs


30


, the drive ring


28


pulls the movable wall


14


with it toward the bottom


3


. Later, as the drive ring


28


moves further away from the bottom


3


, the movable wall


14


abuts the separation plate


18


, pushing it toward the bottom


3


. Upon movement of the movable wall


14


and the separation plate


18


toward the bottom


3


, the exhaust gases in the fore-chamber


21


are pushed through the openings


38


in the separation plate


18


into the main chamber


22


and therefrom, together with the exhaust gases formed in the main chamber


22


, through the opening


31


outside. Finally, the separation plate


18


lies again on the bottom


3


, and the movable wall


14


lies on the separation plate


18


. The combustion chamber


1


becomes completely collapsed and free of exhaust gases. The aeration process can start again.





FIG. 3

shows, in principle, the same arrangement as

FIGS. 1-2

and, therefore, a detailed description of it is not necessary. The arrangement of

FIG. 3

differs from that of

FIGS. 1-2

in that the system metering head


45




a


/bottle


46


is not tiltable but rather the system metering value


45




b


/bottle


46


is displaceable in the longitudinal direction of the combustion chamber


1


. To this end, a driver


46




a


connects the bottle


46


with the drive ring


28


in the last portion of the displacement path of the drive ring


28


in the direction in which the displacement of the driving


28


results in the expansion of the combustion chamber


1


.




In the arrangement shown in

FIG. 3

, the metering head


45




a


is fixedly connected wit the combustion chamber


1


and has two outlet nipples


43


,


44


extending from a delivery channel


45




c


and connected with the radial openings


41


,


42


. The metering valve


45




b


is fixed by secured on the bottle


46


and is supplied with a fuel gas therefrom. When the driver


46




a


engages the bottle


46


in the last portion of the displacement path of the drive ring


28


, it lifts the bottle


46


, together with the metering value


45




b


, and the metering valve


45




b


is pushed against the metering head


45




a


and becomes open. The flue gas flows toward the radial openings


41


,


42


and is ejected therefrom in a form of a mist. To provide for different amount of the air-fuel gas mixture in the fore-chamber


21


and the main chamber


22


, the openings


41


,


42


can have different outlet cross-sections or be provided with corresponding nozzles.




The arrangement shown in

FIG. 4

is again substantially corresponds to the arrangement shown in

FIGS. 1-2

and again does not require a detailed explanation. The arrangement of

FIG. 4

differs from that of

FIGS. 1-2

in that the valve tappet


32


is permanently biased into the opening


31


by the compression spring


37


, closing the opening


31


. To this end, the compression spring


37


is supported on the cylindrical stub


35


and against the bottom side of the valve tappet


32


and the shoulder


33


secured to the guide cylinder


5


. The stub


35


extends through the opening


34


in the shoulder


33


. Thus, the valve


31


/


32


is formed as a pure ventilation valve.




The aeration valve is designated with a reference numeral


54


and is located in the movable wall


14


. When upon the displacement of the movable wall


14


and the separation wall


18


, the fore-chamber


21


and the main chamber


22


expand, the ventilation valve


31


/


32


remain closed, and the aeration valve


54


remains open as a result of underpressure in the chambers


21


and


22


. The air enters the chambers


21


,


22


through the ventilation valve


54


. Otherwise, the process remains the same as described above. The aeration valve


54


is formed as a return valve that must be kept closed in its initial position by an appropriate mechanism during the return stroke of the piston


8


. This is achieved, e.g., by providing the movable wall


14


with a boss


55


which is sealingly inserted in the opening


56


formed in a cover wall


54


of the combustion chamber


1


. Thereby, the return valve


54


is closed by the cover wall


57


when underpressure is created in the interior of the combustion chamber


1


for enabling return of the piston


8


in its initial position.




The return valve


54


remains closed when the air-fuel gas mixture in the combustion chamber


1


is ignited. The ventilation valve


31


/


32


likewise remain closed as the drive ring


28


abuts the stud


35


from beneath, preventing the movement of the valve tappet


32


out of the opening


31


. Only, after the unlocking of the drive ring


28


, the drive ring


28


can move away from the bottom


3


, pulling with it the movable wall


14


and the separation plate


18


, and the exhaust gases are vented outwardly through the value


31


/


32


which opens under the pressure of the exhaust gases.





FIG. 5

shows the structure of the ignition cage


51


. In the expanded condition of the fore-chamber


21


, the cage


51


is located between the movable wall


14


and the separation plate


18


, as shown in FIG.


5


. The ignition cage has a cylindrical shape with a hollow space inside in which the ignition element


52


is located. In the shown embodiment of the cage, the cylindrical wall of the cage


51


has four openings


53


having a somewhat elongated shape and a longitudinal extent of which is transverse to the movable wall


14


and the separation plate


18


. Each opening


53


is defined by respective opposite surfaces


53




a


, and the width of the openings


53


, at least in their middle region, is such that adjacent wall surfaces


53




a


of adjacent openings


53


form a right angle with each other. In this way, the flame front, which spreads from the center of the ignition cage


51


parallel to the movable wall


14


and the separation plate


18


, can never strike an inner wall surface of the cage that extends transverse to the spreading direction of the flame front. The advantage of this consists in that the flame front is never reflected back to the cage center. This is also favorable for a better laminar flow outside the cage which becomes gradually restored shortly after the flame front leaves the cage


51


. The arrangement of the openings


53


and flame propagation are shown in

FIGS. 6-8

. In particular

FIG. 8

shows a plan view of the separation plate


18


and a cross-sectional view of the cage


51


taken parallel to the separation plate


18


. The flame front F becomes again laminar when it reaches the openings


38


of the separation plate


18


. As an ignition element


52


, e.g., a spark plug can be used. Another embodiment of the setting tool according to the present invention is shown in

FIGS. 9-10

. In this embodiment, the separation plate


18


has two rows of openings. The separation plate


18


has a circular shape, and the two rows are arranged concentrically with respect to the separation plate center. The inner openings


38


form the inner row


58


and have a relatively small diameter. The return flow openings


60


form the second, outer row


59


and have a diameter somewhat greater than that of openings


38


. The remaining structure is similar to that of

FIGS. 1-4

.




Provision of two rows of openings


58


and


59


accelerates ignition of the air-fuel gas mixture in the main chamber


22


and generally improves efficiency of the combustion process.




As it has already been discussed above, after the ignition of the air-fuel gas mixture in the fore-chamber


21


, a laminar flame front F is formed. The flame front F spreads relatively slow to the circumferential edge of the fore-chamber


21


. This flame front reaches the first row


58


of the openings


38


very quickly and provides for ignition in the main chamber


22


. The position of the first row


58


of the opening


38


is so selected that only that volume of the air-fuel gas mixture is burned in the fore-chamber


21


, which is necessary for forming of flame jets with a predetermined energy necessary to produce a sufficient turbulence in the main chamber


22


when the flame jets penetrate through the openings


38


into the main chamber


22


. The turbulent combustion in the main chamber


22


causes a flow of a portion of the unconsumable gases from the main chamber


22


back through the second row


59


of the openings


60


into side regions of the fore-chamber


21


. The air-fuel gas mixture in the side regions of the fore-chamber


21


burns likewise turbulently and simultaneously with the combustion process in the main chamber


22


. This insured that the combustion in the side regions of the fore-chamber


21


also contributes to the operation of the piston


8


.




In a particular embodiment of the present invention, the diameters of the first and second rows


58


and


59


constitute, respectively, 55% and 85% of the diameter of the separation plate


18


. The diameters of the openings


38


and the openings


60


constitute, respectively, 2.6% and 3.8% of the diameter of the separation plate


18


.





FIG. 11

shows the locking arrangement of the combustion chamber in a setting tool in which the return displacement of the piston is caused by created thermal conditions. In

FIG. 11

, the like elements are designated with the same reference numerals as in

FIGS. 1-4

.




As shown in

FIG. 11

, a contact member


61


is provided on the circumference of the drive ring


28


. The contact member


61


has a stop surface extending in the direction toward the front end of the setting tool. This stop surface is inclined, and the inclination is such that it tapers outwardly toward the front end of the setting tool. Parallel to this surface, in the path of the contact member


61


, there is located a blocking section


62


of a blocking member


63


. The blocking member


63


so pivots about a pivot axis


64


that it can pivot out of the displacement path of the contact member


61


by a spring


65


. The displacement path of the contact member


61


extends parallel to the piston rod


10


.




In

FIG. 11

, the fore-chamber


21


and the main chamber


22


are completely expanded and are filled with an air-fuel gas mixture. Upon actuation of the trigger, the combustion chamber


1


is locked by the arm-shaped blocking member


63


, and the combustion is initiated in the combustion chamber


1


. The forces that act on the movable wall


14


in the underpressure phase, are transmitted through the drive rods


23


to the drive ring


28


and provide for displacement of the drive ring


28


in the direction of arrow P. The angle between the surface of the contact member


61


and the blocking section


62


of the blocking member


63


is so selected that the locking force acting on the drive ring


28


is directly proportional to the force acting on the movable wall


14


or the drive rods


23


as a result of underpressure, i.e., the greater is the force acting on the movable wall


14


the greater is the locking force applied to or acting on the drive ring


28


. Only when the underpressure tapers off, i.e., when the piston


8


occupies its rearward initial position, the blocking section


62


can be disengaged from the contact member


61


by the restoring spring


65


. Only then, the compression spring


30


provides for collapsing of the combustion chamber


1


and opening of the ventilation value


31


/


32


, as shown in

FIGS. 1 and 4

. In the example discussed above, a pressure-controlled unlocking of the combustion chamber


1


takes place because the displacement path of the contact member


61


becomes free only after the drop of underpressure in the combustion chamber


1


. Therefore, no additional pulling means is necessary for delaying collapse of the combustion chamber


1


and/or opening of an inlet/outlet valve until the piston returns to its initial position. The time of the collapse of the combustion chamber is self-controlled, i.e., the collapse takes place always only then when the underpressure in the combustion chamber


1


become balanced, and independently of tool temperature. The piston itself always completely returns to its rearward, initial position.




Though the present invention was shown and described with references to the preferred embodiments, such are embodiments, such are merely illustrative of the present invention and are not to be construed as a limitation thereof and various modifications of the present invention will be apparent to those skilled in the art. It is therefore not intended that the present invention be limited to the disclosed embodiments or details thereof, and the present invention includes all variations and/or alternative embodiments within the spirit and scope of the present invention as defined b the appended claims.



Claims
  • 1. A device for creating a laminar flame front in a internal combustion engined tool having a combustion chamber (1) with two walls (14, 18) extending parallel to each other and spaced from each other in an operational position of the tool, the device comprising a cage (51) located between the two walls (14, 18) in the operational position of the tool and having a plurality of openings (53) formed in an otherwise solid circumferential wall of the cage (51); and ignition means (52) located in a cage interior for igniting a combustible gas mixture located between the two walls (14, 18), wherein one of the wall (18) is fixedly connected with the cage (51) and has a number of opening (38) spaced from the cage (51).
  • 2. A device for creating a laminar flame front in a internal combustion engined tool having a combustion chamber (1) with two walls (14, 18) extending parallel to each other and spaced from each other in an operational position of the tool, the device comprising a cage (51) located between the two walls (14, 18) in the operational position of the tool and having a plurality of openings (53) formed in an otherwise solid circumferential wall of the cage (51); and ignition means (52) located in a cage interior for igniting a combustible gas mixture located between the two walls (14, 18), wherein the cage (51) forms part of lug (19) fixedly connected with one of the walls (18) and sealingly extending through an opening formed in another of the walls (14).
  • 3. A device according to claim 2, wherein the openings (53) are equidistantly angularity spaced from each other.
  • 4. A device according to claim 2, wherein the cage (51) is formed as a hollow cylinder, a longitudinal axis of which extends transverse to the combustion chamber walls (14, 18).
  • 5. A device according to claim 2, wherein the circumferential wall of the cage (51) has a plurality of wall portions (53a) defining respective openings (53), and wherein wall portions (53a) of the cage wall defining adjacent openings (53) are butt-joined with each other.
Priority Claims (1)
Number Date Country Kind
199 50 351 Oct 1999 DE
US Referenced Citations (2)
Number Name Date Kind
1766740 Bitchman Jun 1930 A
4773581 Ohtsu et al. Sep 1988 A