Patent Application
20110283854
The present invention pertains to a device for cutting to length and feeding strips for a book case maker.
In a case maker that operates in accordance with the horizontal processing principle [Liebau, Heinze; “Industrielle Buchbinderei;” Beruf and Schule Publishing, 1997; p. 399 ff.], cover boards and a spine strip of pasteboard or cardboard are joined with the blanks to be covered that are provided with glue in a roll-down device, in an accurately registered fashion. A case maker of this type is also illustrated and described in DE 100 57 599 A1. The cover boards are removed from a board magazine and fed to the roll-down device after they are laterally aligned on guide rails together with the spine strip. The spine strip used may consist of a flexible center strip roll that is cut to the appropriate length and width in the machine or a pre-cut board strip that is introduced into the feed plane of the cover boards immediately before the roll-down process. The blank to be covered is moved into the roll-down plane by means of a blank cylinder synchronous to the board feed. The protruding edges of the book case are subsequently turned in successively arranged work stations, either in a throughfeed mode or a while the respective book case is at a standstill, wherein the edges protruding on the head and the foot are usually turned in first and the edges on the sides are then turned in after turning in the corners. The book cases are ultimately guided between pressing rollers of a rub-down device in order to rub the board pieces down onto the blank to be covered. In a delivery section, the finished book cases are transported to a manual removal station in the form of stacks by means of a roller conveyor.
In known case makers of this type, the flexible center strip roll is unwound from a supply roll adjacent to the board feed and cut to width by means of rotary knives. The center strip reaches a center strip conveying device arranged between the board magazine and the roll-down device after several deflections with a dancer roll, wherein the center strip conveying device features a pull-off roller system for advancing the material web by a length equal to the spine height in a cyclic fashion. A section is cut to length by means of a cutter and introduced into the board feed plane in the form of a spine strip with other means.
During a format change, the width sizing of the center strip web is manually adjusted to another spine width, wherein it is also possible, if applicable, to change to another center strip roll in order to reduce the waste. The center strip roll that was already cut to width can no longer be used and needs to be disposed of after advancing the material web by several meters until the new width arrives on the center strip conveying device. Although a shift of the width sizing into the vicinity of the center strip conveying device would reduce the amount of waste during a format change, it would also impair the accessibility and require a more complex solution for removing the waste from the width sizing area. It is furthermore disadvantageous that significant quantities of center strip material are already cut off during the width sizing alone such that an automation of the center strip width, in which a broad range of different center strip widths is obtained from one center strip roll, is uneconomical.
The present disclosure is directed to the objective of providing a device of the above-described type that allows a low-waste automation of the format change, particularly the spine strip width.
A center strip conveying device that advances the spine strip material by the spine width transverse to the board feed direction in a cyclic fashion makes it possible to change the spine width between two spine strips that were successively cut to length without accumulating additional waste. The spine strip material is no longer fed to the spine of the book case longitudinally as before, but rather transverse thereto. The separation of a section results in the desired spine width. The previously required width sizing of the material strip is eliminated. The advance of the spine strip material, for example, by means of a pair of pull-off rollers can be electronically reset from work cycle to work cycle without requiring any set-up or resetting time such that book cases with spines of different widths can be manufactured in an uninterrupted fashion.
If the guide channel for the spine strip is extended through the board magazine and extends beyond the board magazine, the center strip conveying device can be arranged on the freely protruding upstream end of the guide channel, wherein this provides the advantages of adequate access on all sides and of a simple removal of any waste that might accumulate near the guide channel. The separated spine strip can be introduced at such a location of the aforementioned guide channel that the spine strip is moved into a position between the cover boards of the board magazine with of one or more additional feed strokes of the board feed, wherein the spine strip is then additionally transported together with the cover boards separated from the magazine with the next feed stroke.
The spine strip preferably is directly inserted into the guide channel by the center strip conveying device and entirely transferred in the guide channel after the separation such that no additional conveying and guiding means are required for moving the separated spine strip into the guide channel.
The spine strips cut to the spine width can be trimmed to the spine height on at least one side by means of another cutter that is arranged downstream of the cutter for separating the sections. The spine height can be realized by changing the position of the cutter relative to the cut-to-length spine strip in the board feed direction.
In one preferred additional development, a feeder for spine strip material in the form of sheets is assigned to the center strip conveying device. The sheets may consist of flexible pasteboard (like the center strip roll) or of rigid cardboard. Special materials such as, e.g., sheet metals, plastics or special material compositions may also be considered. Numerous spine strips can be cut out of one sheet such that a new sheet is not required until a number of work cycles have been carried out. The sheets can be very easily changed during a format change, wherein a partially used sheet being removed can be used up in a follow-up order. If the supplied sheets already have a width that corresponds to the desired spine height, it is not necessary to cut the spine strips separated from the sheet to the spine height in the case maker. The available quantity of spine strips can be significantly increased with a stack magazine. Due to the separation of the respective bottom sheet, additional sheets can be put on without a machine stop.
In another preferred additional development, an unwinder for a web of spine strip material to be unwound from a supply roll is assigned to the center strip conveying device in order to process flexible center strip rolls. In addition to processing sheets, the invention is also suitable for processing webs, wherein the material web is supplied transverse to the spine and a single roll may contain a very large supply of spine strip material such that no roll changing device is required.
A cutter for trimming the spine strip material to a width that is equal to the spine height is preferably arranged upstream of the center strip conveying device such that different spine heights can be produced of the unwound web or the supplied sheet.
An arrangement of at least two center strip conveying devices makes it possible to provide several spine strip materials to be processed selectively or even redundantly in the case maker such that set-up or exchange times during an order change or roll change are eliminated.
Unneeded spine strips or spine strips with an incorrect width can be sorted out in a cyclic fashion by means of a buffer station arranged in the region of the guide channel such that the case maker does not have to be stopped for this purpose. This makes it possible, for example, to automatically remove remnants of the spine strip material that accumulate in sheet processing.
The cover boards 2 are situated in a board magazine 24. The respective bottom cover boards 2.1 are pushed out by a first board pusher 21.1 of a board feed 20 and guided into an intermediate position 27, from where they are fed to the joining point by a second board pusher 21.2 while they are aligned on outer board guides 25. The board pushers 21.1, 21.2 are coupled to one another at a fixed distance and carry out a cyclic reciprocating motion with a constant feed stroke 23 in the machine work cycle direction that is identical to this distance. In the exemplary embodiment, the leading edge of the boards 2, 3 is defined as fixed reference edge. Consequently, format adjustments VRH in accordance with the spine height of the book cases 10 are effective on the rear edge such that the stroke position of the feed stroke 23 is also adjusted in this respect.
The spine strips 3 are advanced in a guide channel 26 that can be adjusted to the spine strip width BS by center strip pushers 22.1 to 22.4 that are coupled to the board pushers 21.1, 21.2, wherein the spine strips 3 are introduced into the guide channel 26 that is extended through the board magazine 24 behind the board magazine 24.
Spine strip material 5, 6 is inserted into the guide channel 26 transverse to the board feed direction 23 by a pair of pull-off rollers 31 of a center strip conveying device 30, wherein sections with a spine strip width BS are separated from the spine strip material 5, 6 by means of a cutter 32 that consists of upper and lower knives 33, 34 and entirely transferred into the guide channel 26 during this process. The cut strip has leading and trailing ends and first center strip pusher 22.1 acts on the trailing end to move the separated spine strip 3 into an intermediate position 28 and the second center strip pusher 22.2 subsequently transports the spine strip from this intermediate position into a position within the board magazine 24, from where it is then additionally transported to the roll-down device together with the cover boards 2 by means of the third and the fourth center strip pusher 22.3 and 22.4.
The spine strip sheets 5 may already be pre-cut to a width that corresponds to the required spine strip length LS by means of rotary board cutters or guillotine cutters. In this case, it is no longer necessary to cut the spine strips 3 separated from the spine strip sheets 5 to the required spine strip length LS in the case maker 1. In
The spine strip sheets 5 may consist of flexible pasteboard (like the center strip rolls) or of rigid cardboard. It would also be possible to supply other materials such as, e.g., sheet metals, plastics or special material compositions with the center strip feed according to
Since the spine strip web 6 is supplied transverse to the spine and the spine strips 3 are separated with a narrow spine strip width BS, a single roll contains a very large supply of spine strip material such that no roll changing device is required.
| Number | Date | Country | Kind |
|---|---|---|---|
| DE 102010020878.7 | May 2010 | DE | national |
