Device for deflecting a material web

Information

  • Patent Grant
  • 6695250
  • Patent Number
    6,695,250
  • Date Filed
    Monday, September 23, 2002
    22 years ago
  • Date Issued
    Tuesday, February 24, 2004
    20 years ago
Abstract
Paper web sections which may have been produced by longitudinally cutting a wide paper web, and which are being fed in a production direction, are laterally shifted with respect to that production direction. The web sections are fed within a device for deflecting the paper webs transversely from the left and from the right, with respect to the machine production direction. Two upper 45° deflection devices are supported by lateral side frames and can be displaced horizontally transversely to the machine production direction. Each of these two upper deflection devices has a lower surface that lies in a horizontal plane and the two horizontal planes have different heights.
Description




FIELD OF THE INVENTION




The present invention is directed to a device for deflecting a web of material. At least two turning bars are displaceably arranged in a common guide.




BACKGROUND OF THE INVENTION




A device for shifting narrow paper webs in the form of partial paper webs is known from DE 38 16 900 A1.




DE-AS 17 61 899 shows turning bars which are staggered in height.




U.S. Pat. No. 3,734,487 discloses two turning bars arranged in a triangle. A web of material can be conducted to a registration roller from these turning bars.




EP 0 784 590 B1 discloses a turning arrangement in which a guide roller and the turning bars have different diameters. The turning bars, which are arranged at 90° in respect each other are of equal diameter.




SUMMARY OF THE INVENTION




The object of the present invention is directed to providing a device for deflecting a web of material.




In accordance with the present invention, this object is attained by supporting at least two turning bars for displacement in a common guide. The turning bars and any registration rollers, which may also be included in the web deflecting device, are arranged to minimize the height of the device. The turning bars are typically arranged at approximately 45° to the production direction of the web or webs entering the device.




The advantages which can be achieved by the present invention reside primarily in that a guidance arrangement can be created which, when viewed in the running direction of the paper web, permits a shorter construction than prior guidance arrangements, and with at least the same number of partial paper web shifts, and which can serve downstream-connected devices with several longitudinal folding devices and/or transverse cutting devices. It is moreover possible to achieve a lower structural height.




The number of deflection devices can be reduced. Shorter paper travel is also achieved. The linear register or cutting register remains within the permissible tolerance range during braking, and of course also acceleration of the web, even at the highest web running speeds, so that the amount of waste is clearly reduced. This register maintenance is the result of the fact that the linear registration rollers are only laid out to the maximum width of the partial paper webs, and not to the maximally possible paper web width. Because of this, the centrifugal masses of the rollers, which must be accelerated or braked, become considerably smaller. It is possible to bring the turning bars in each horizontal plane, which number can be one, two or even more, individually or together to preselectable positions by use of a remotely controllable drive mechanism, which substantially shortens the required amount of time for production changes. Each one of these web deflecting or guidance arrangements can be produced as a whole, with all electro-pneumatic and mechanical installations, as a stackable modular unit by itself. Depending on the number of paper webs, or partial paper webs, to be processed, the modular units are then stacked on top of each other and are connected with each other to form a paper guidance arrangement.











BRIEF DESCRIPTION OF THE DRAWINGS




A preferred embodiment of the present invention is represented in the drawings and will be explained in greater detail in what follows.




Shown are in:





FIG. 1

, a material web deflection device module in accordance with the present invention, with a plurality of deflection rollers and deflection arrangements and a linear registration device in a perspective representation,





FIG. 2

, a material web deflection device module in accordance with

FIG. 1

with two partial paper paths of two partial paper webs, with a partial paper web entering from the left, in a perspective representation,





FIG. 3

, a material web deflection device module in accordance with

FIG. 1

, with two partial paper paths of two partial paper webs with a partial paper web entering from the right, in a perspective representation,





FIG. 4

, a side elevation view of the material web deflection device module in accordance with

FIG. 1

,





FIG. 5

, a roller housing frame, consisting of a plurality of material web deflection device modules stacked on top of each other,





FIG. 6

, a partial side elevation of

FIG. 1

, showing a first type of configuration of a pair of deflection devices, represented in a schematic view opposite the running direction L and with the depiction of the various horizontal planes,





FIG. 7

, a view similar to FIG.


6


and showing a second type of configuration of a pair of deflection devices, represented in a schematic view opposite the running direction L and with the depiction of the various horizontal planes, and in





FIG. 8

, a material web deflection device module in accordance with

FIG. 1

, represented with two paper paths of two partial paper webs, with half a partial paper web of whole web width entering from the left, and with half a partial paper web of whole web width entering from the right, which right entering half web has been cut into two partial paper webs of one-quarter web width, in a perspective representation.











DESCRIPTION OF THE INVENTION




In principle, a left partial paper web entry and a right partial paper web entry into a folding apparatus


50


, with at least two upstream-connected longitudinal folding devices, is possible. In actual use, a decision is made prior to planning the layout of a web-fed rotary printing press whether it is to be equipped with a left partial paper web entry or with a right partial paper web entry. With a left entry, a left partial paper web


04


runs, viewed in the paper running direction L, directly, i.e. not turned, into a left longitudinal folding apparatus, for example. With a right entry, a right partial paper web


03


runs, viewed in the paper running direction L, or production direction, directly, i.e. not turned, either directly or via a guide roller


73


of a roller housing frame


20


into a folding apparatus


50


with one or several longitudinal folding devices, as seen in FIG.


5


. It is also possible to provide more than two longitudinal folding devices. In this case, the running direction L is the running direction in which one paper web


02


, or in which partial paper webs


03


,


04


, run up on a guide roller


11


in the production direction. Left transverse running directions QL and right transverse running directions QR, as seen in

FIGS. 1-3

, are web or partial web running directions which refer to the running direction L and are directed transversely to the left (QL), or transversely to the right (QR).




Partial paper webs


03


,


04


within the meaning of this application are understood to be not only narrow paper webs


03


,


04


,


03


L,


03


R,


04


L,


04


R, which can be produced by longitudinal cutting from a whole-width or half-width paper web


02


. They can also be narrow paper webs


03


,


04


, which are fed from narrow, so-called quarter-width or eighth-width paper rolls, or also narrow paper webs


03


,


04


, which originate from other printing presses which are upstream-connected simultaneously with the running production of this paper web guidance device


01


, or which are supplied, already preprinted, as a web from a storage device.




For example, as represented in

FIGS. 1

,


2


and


3


, and as viewed in the paper running direction L, the rollers


30


,


11


,


35


are rotatably seated in a right lateral frame


06


and a left lateral frame


07


of the paper web guidance or deflection device


01


. Both lateral frames


06


,


07


are arranged parallel next to each other and are spaced apart.




A left transverse frame


08


, or a right transverse frame


09


are attached at right angles to and are supported on the lateral frames


06


,


07


. They are aligned with each other and they laterally extend past the left lateral frame


07


, or the right lateral frame


08


, as seen in

FIG. 1

, for a sufficient length so that—viewed in the transverse running direction QL and QR—there are sufficiently wide movement possibilities to the left and right for web deflection devices, or turning bars


13


,


14


. The ends of the transverse frames


08


,


09


terminate in a left bearing block


57


, or in a right bearing block


58


, respectively and they are parallel in respect to each other. The bearing blocks


57


,


58


are of the same height and width as the transverse frames


08


,


09


and project in the web running direction L. An upper guide rod


59


and a lower guide rod


61


are each attached with their two ends, fixed against relative rotation, in the bearing blocks


57


,


58


. The guide rods


59


,


61


are arranged horizontally and vertically above each other and are spaced at at a minimum possible distance b from each other, for example 8 to 25 cm, depending on the diameters of the deflection devices


13


,


14


,


29


, arranged on top of each other, and the laterally arranged registration roller


18


, and at the required horizontal distance from each other.




A paper web


02


, for example without being longitudinally cut—because it came from below—coming from a print unit, not represented, which is part of the paper web guidance device


01


, or from a print unit which produces in a parallel operation, of another web-fed rotary printing press, or from a preprinted rolled up paper roll, directly reaches a first driven or non-driven guide roller or deflection roller


11


. Roller


11


is rotatably seated in lateral frames


06


,


07


. The guide roller


11


can be embodied as a counter-cutting roller, adjacent which one or several driven longitudinal web cutting devices


12


are arranged so they can be placed against guide roller


11


or moved away from it, as seen in FIG.


1


. Roller


11


can also be structured as a driven traction roller. For driving the guide roller


11


, a drive mechanism


44


, for example an electric or pneumatic motor with an integrated angle of rotation transducer


45


for detecting the actual number of revolutions and/or the actual angle of rotation, is flanged on the lateral frame


07


, for example. When using the guide roller


11


as a traction roller, the motor


44


and the angle of rotation transducer


45


and a reference variable transducer, not specifically represented, are connected to a control device, which is not depicted, for setting the desired traction force on the paper web


02


.




If the paper web


02


enters into the paper web guidance device


01


coming from above, a first additional deflection roller


30


and a second additional deflection roller


35


, as seen in

FIGS. 4 and 5

, are rotatably seated, spaced apart from each other horizontally, in the lateral frames


06


,


07


. In this case, the axes of rotation of the deflection rollers


30


and


35


lie, viewed in the paper web running direction L, to the left and right of, and at a sufficient distance from the guide roller


11


and on the same horizontal plane. Their axes of rotation preferably lie lower than the axis of rotation of the guide roller


11


.




The rollers


30


,


35


merely have the object of deflecting the incoming paper web


02


, or so-called partial paper webs


03


,


04


, for example so-called half-width partial paper webs


03


,


04


, or so-called quarter-width partial paper webs


03


L,


03


R,


04


L,


04


R in such a way that they run up correctly on the guide roller


11


.




The paper web


02


, or the partial paper webs


03


,


04


are laterally aligned by utilization of an upstream-located lateral registration device, not specifically represented. The non-longitudinally cut paper web


02


, or the several partial paper webs, come to lie within a left web path running border


55


and a right web path running border


56


of a web running path


54


, as seen in

FIG. 2

, whose position in the axial direction of the guide roller


11


can be preset. The web running path


54


has a maximum width b


54


, which is wider than the maximally permissible paper web width b


02


, or than the sum of all of the partial paper web widths of the partial paper webs


03


,


04


,


03


L,


03


R,


04


L,


04


R which can enter simultaneously into the paper web guidance device


01


, respectively depending on which web width or web width sum is greater.




A registration roller


18


, with an associated displacement device


22


, is attached to the left bearing block


57


for example by being supported on the outside of the left bearing block


57


of the left transverse frame


08


. The device for displacement


22


has a guide device


21


with a movable left carriage


19


, on which the registration roller


18


is fastened, for example in a cantilevered manner, i.e. fastened only with one end, on the carriage


19


. Its other end is free. The registration roller


18


is respectively displaceable, by movement of the carriage


19


, along the partial paper web running direction QL and QR of the partial paper web


03


or


04


, partial web which is running up on it, as seen in FIG.


1


. For this purpose, the device for displacement


22


has a drive mechanism


36


supported on it, with an integrated angle of rotation transducer


41


. The displacement device


22


has, for example, a motor drive


36


,


41


with a gear for creating a linear movement. A positionally accurate displacement and fixation in place of the registration roller


18


is possible by operation of this displacement device


22


. Such a gear could be, for example, a worm gear with a traction spindle. A similar arrangement is provided on the right side of the paper web guide device but is not specifically shown.




Viewed in the paper running direction L, a horizontal first or right 45° deflection device


13


, for example in the form of a right turning bar


13


, and to the left of it a horizontal second or left 45° deflection device


14


, for example in the form of a left turning bar


14


, are provided, with both being spaced apart from the guide roller


11


. Their ends


27


,


26


, remote from the guide roller


11


are rigidly fastened, for example on a common fastening carriage


16


or two separate, separately driveable fastening carriages.




The 45° deflection devices, or turning bars


13


,


14


can be displaced and fixed in place, for example by operation of the common fastening carriage


16


, transversely to the running direction L into the left transverse running direction QL and the right transverse running direction QR. The deflection devices, or turning bars


13


,


14


can be displaced into the left transverse running direction QL and the right transverse running direction QR. The displacement of the right deflection device or turning bar


13


is structured in such a way that its entire length can be displaced along at least the entire width of the provided running path of the whole-width paper web


02


(M


1


.


02


, M


2


.


02


, M


3


.


02


, M


4


.


02


, M


5


.


02


, etc.) and, further than that, can be moved toward the right completely out of the running path of the whole-width paper web


02


, or out of the running path of the right half-width partial paper web


04


.




The displacement of the left deflection device, or turning bar


14


is structured in such a way that its entire length can be displaced along at least the entire width of the provided running path of the whole-width paper web


02


(M


1


.


02


, M


2


.


02


, M


3


.


02


, M


4


.


02


, M


5


.


02


, etc.) and, further than that, can be moved toward the left completely out of the running path of the whole-width paper web


02


, or out of the running path of the right half-width partial paper web


04


. The movements of the two deflection devices


13


,


14


can take place together or individually in the same direction.




The fastening carriage


16


can be displaced interlockingly across a straight upper guide device


52


such as, for example, a dovetail guidance device, which can be a component of a cross arm


69


, by use of a motor drive


33


with a gear, and is arranged to be fixed in place. The cross arm


69


, and therefore the straight upper guide device


52


, extend horizontally between a left short lateral frame


23


and a right short lateral frame


37


and is fastened on the insides of the latter, all as seen in FIG.


1


.




A motor drive


34


supported on the transverse frame


08


, or on one of the short lateral frames


23


or


37


could be provided as the drive mechanism for the fastening carriage


16


. Motor drive


34


can be, for example, an electric servo motor


34


with an angle of rotation transducer


39


flanged to it. The latter is respectively used for determining the actual value of the position of the respective carriage


16


, on which one or both of the deflection devices or turning bars


13


,


14


are fastened. Furthermore, an electronic control device with an arrangement for presetting a position reference variable, a device for performing the comparison of the reference variable with the actual value, and an actuating device, not represented, for generating a manipulated variable to be fed to the drive


34


, are provided for carriage


16


. An accurate, and also presettable, positioning of the deflection devices or turning bars


13


,


14


is possible.




An exactly positionable linear drive, such as a traction spindle


40


, which is interlockingly connected with the carriage


16


, for example, or another worm gear, is particularly suited for this.




For supporting the turning bars


13


,


14


, if they are not to be arranged in a cantilevered manner, their respective ends


28


and


51


close to the guide roller


11


and remote from the carriage


16


, can be connected by a cross arm


42


. A left guide block


62


and a right guide block


63


are welded to the cross arm


42


, each of which guide blocks


62


and


63


has a sliding bore. The guide blocks


62


,


63


are threaded on the upper guide rod


59


with a close sliding fit. The two upper deflection devices or turning bars


13


,


14


can be displaced horizontally in the transverse running directions QR and QL.




The carriage


16


can be slid back and forth between the left short lateral frame


23


and the right short lateral frame


37


in the left and right transverse direction in such a way that the ends


28


and


51


of the upper turning bars


13


,


14


near the deflection roller


11


can be displaced as fully as possible over the entire length of the deflection roller


11


, or over the path of the maximal paper web width b


54


.




The turning bars


13


,


14


can, of course, be air blown in the known manner, at least at the places of their shells around which a partial paper web loops.




The exteriorly located, right extreme lateral generating line, SML


13


of the right deflection device or turning bar


13


and the left extreme lateral generating line SML


14


of the left deflection device or turning bar


14


, or their extensions, form an opening angle β=90°. The same applies to the farthest innermost lateral generating lines, for example the left inner line IML


13


of the deflection device


13


and the right inner line IML


14


of the deflection device


14


, or their extension of the two deflection devices


13


,


14


also preferably form an opening angle β=90 with the narrowest possible tolerance range. The opening angle β is composed of the 45° complementary angle β


13


and the complementary angle β


14


.




One of the legs of the complementary angle β


14


lies on the lateral generating line SML


14


, or IML


14


, and the other leg on the median line


53


of the opening angle β.




The opening angle β(=β


13





14


) opens opposite the running direction L of the partial paper webs


03


,


04


entering into the deflection devices or turning bars


13


,


14


, i.e. the angle opening β points in the direction toward the guide roller


11


. Therefore the complementary angle β


13


also opens in the clockwise direction, and the complementary angle β


14


in the counterclockwise direction, each opposite the running direction L.




In this case, the highest generating line HML


11


and the extension of the highest generating line HML


13


form an angle of 45°, which opens in the direction toward the other deflection device


14


.




In this case, the highest generating line HML


11


and the extension of the highest generating line HML


14


, as seen in

FIG. 7

, form an angle of 45°, which opens in the direction toward the other deflection device


13


.




If a paper web crosses below the deflection device or turning bar


14


in the preferred embodiment represented in

FIGS. 2

,


6


and


7


, for example, the lowest generating line TML


13


of the deflection device or turning bar


13


must lie in a third horizontal plane E


3


, as seen in

FIG. 6

, which lies below the plane E


1


. The extreme right lateral generating line SML


13


of the deflection device


13


lies in a vertical plane VE


13


which is not represented.




Both with the left entry and the right entry, the highest generating line HML


14


of the left deflection device or turning bar


14


, and a highest generating line HML


11


of the guide roller


11


, and a highest generating line HML


13


of the right deflection device or turning bar


13


, can be located on the same horizontal plane, the plane E


1


as seen in FIG.


6


. This is, for example, achieved in that the largest diameter of the deflection device or turning bar


13


or


14


, below which a partial paper web


03


,


04


is to cross, is less than the diameter of the other deflection device or turning bar


14


or


13


, below which nothing crosses, assuming a circular diameter of the deflection rollers. Because of the different diameters of the deflection devices or turning bars


13


,


14


, the lowest generating lines TML


13


and TML


14


of the participating deflection devices or turning bars


13


,


14


lie on planes E


2


and E


3


of different heights, which planes can have a distance “a” from each other which is less than the smallest diameter of the deflection devices or turning bars


14


or


13


, for example between 0.8 and 25 mm. The distance “a” mainly depends on the maximum paper thickness and on the type of paper to be printed and is fixed during the construction of the press and is shown in

FIGS. 6 and 7

.




The lowest generating line TML


13


or TML


14


of the deflection devices or turning bars


13


and


14


must always be located on a higher plane E


2


when it is intended that a partial paper web


03


or


04


is to cross below it on its way to the laterally arranged registration roller.




A third or lower horizontally displaceable deflection device or turning bar


29


is arranged below the two horizontally displaceable upper deflection devices or turning bars


13


,


14


. Turning bar


29


can be horizontally displaced in the left transverse running direction QL and the right transverse running direction QR, i.e. toward and away from the registration roller


18


.




The displacement of the third or lower deflection device or turning bar


29


is structured designed in such a way that turning bar


29


can be displaced over its entire length along at least the entire width of the intended running path of the whole-width paper web


02


(M


1


.


02


, M


2


.


02


, M


3


.


02


, M


4


.


02


, M


5


.


02


, etc.) and, further than that, respectively in the direction toward the registration roller, in this preferred embodiment, toward the right, so that turning bar


29


can be moved toward the right completely out of the running path of the ]whole-width paper web


02


, or out of the running path of the right half-width partial paper web


04


.




An end


66


of the third deflection device


29


close to the deflection roller


11


, is fastened on a third guide block


67


having a guide bore. The guide block


67


has been displaceably threaded via its bore on the lower guide rod or the lower linear guide


61


. No separate drive mechanism is provided for the guide block


67


. The other end of the lower turning bar


29


, which is the end


64


remote from the deflection roller


11


, is rigidly fastened on a second fastening or guide carriage


31


.




The guide or fastening carriage


31


, with its guide


10


, is arranged displaceably and can be fixed in place interlockingly along a straight guide device


32


, for example a dovetail guidance device, which can be a component of a cross arm


68


, by use of a motor drive


33


with a gear. The cross arm


68


, and therefore the straight guide device


32


, extends horizontally between the left short lateral frame


23


and the right short lateral frame


37


and is fastened on the insides of the latter.




The electric servo motor


33


, with an integrated angle of rotation transducer


38


, flanged to the left short lateral frame


23


, is provided as the drive mechanism for the carriage


31


. Angle of rotation transducer


38


is used for determining the actual value of the position of the carriage


31


, on which the lower deflection device or turning bar


29


is fastened. Furthermore, an electronic control device with an arrangement for presetting a position reference variable, a device for performing the comparison of the reference variable with the actual value, and an actuating device for generating a manipulated variable to be fed to the drive


33


, are provided. Thus, an accurate, and also presettable, positioning of the lower deflection device or turning bar


29


is possible.




An exactly positionable linear drive, such as a traction spindle


65


, which is interlockingly connected with the carriage


31


, for example, or another worm gear, is particularly suited for this.




Viewed in the paper web running direction or the production direction L, an extreme right lateral generating line SML


29


and/or an extreme inner left generating line IML


29


of the deflection device


29


, or their extensions, always form an angle β


29


=45° with the running direction L. This angle β


29


opens in the running direction L. This is always the case, regardless in which position in the QL or QR the lower, third deflection device or turning bar


29


might be, if, viewed in the running direction L, the registration roller


18


is provided to the left of the left deflection device or turning bar


14


.




A vertical plane VE


14


, which is not represented, in which the inner generating line IML


14


of the left deflection device or turning bar


14


lies, and a vertical plane VE


29


, which is also not represented, in which the extreme lateral generating line SML


29


of the lower or third deflection device or turning bar


29


lies, always extend parallel with each other, as seen in

FIGS. 1

to


3


,


6


,


7


, in an arrangement wherein the registration roller


18


is arranged on the left and is parallel with the running direction L.




However if, viewed in the running direction L, the registration roller


18


is arranged to the right of the right deflection device or turning bar


13


which position is not represented in the drawings, a vertical plane VE


13


, in which the inner generating line IML


13


of the right deflection device


13


is located, and a vertical plane VE


29


, in which the extreme lateral inner or left generating line IML


29


of the third deflection device


29


lies, always extend parallel with each other.




Moreover, the extreme lateral or right generating line SML


29


and/or the extreme inner generating line IML


29


, or their extensions, always form an angle β


29


=45° with the running direction L, which angle β


29


opens opposite the running direction L, regardless of the position transversely to the running direction L in which the lower or third deflection device


29


may be. In this case the position of the registration roller


18


in relation to the planes E


3


and E


4


does not change.




The lower turning bar


29


can be moved back and forth along its assigned cross arm


68


in such a way that its end


64


, which is remote from the deflection roller


11


, i.e. its end close to the deflection roller


15


, can be moved close to the insides of the two short lateral frames


23


and


37


. This means that the partial paper web


04


, with left entry, as depicted in

FIG. 2

, or the partial paper web


03


, with right entry, as depicted in

FIG. 3

, which is deflected by the lower deflection device or turning bar


29


in the direction toward the deflection roller


15


, can be placed as desired, i.e. continuously in the axial direction of the deflection roller


15


. The deflection roller


15


has a minimum length which corresponds to the total width of the side-by-side arranged plurality, for example three, four, etc. of longitudinal folding devices. It follows from this that, depending on the entry selected, the partial paper webs


03


or


04


, or


03


L,


03


R,


04


L,


04


R, etc. can be fed to any of the longitudinal folding devices preselected from the plurality of longitudinal folding devices of the folding apparatus


50


.




With a left entry as seen in

FIG. 2

, a left partial paper web


04


runs, viewed in the web running direction L directly, and without deflection into a transverse running direction QL, QR, from the guide roller


11


directly over the deflection roller


24


(with or without touching it) to a deflection roller, such as a longitudinal folding device entry roller. The later guides the left partial paper web


04


in such a way that it enters the extreme left—of several, for example three—longitudinal folding devices of the folding apparatus


50


, which are not specifically represented.




The right partial paper web


03


runs up on the top on the highest generating line HML


13


of the obliquely-placed right or upper deflection device or turning bar


13


, loops around it, and undergoes a change of its running direction in the process from the running direction L into a transverse running direction QL, extending transversely to the former, in the direction toward the registration roller


18


arranged on the left. On its way to the registration roller


18


, the transversely deflected right partial paper web


03


thereafter crosses below the left deflection device or turning bar


14


at the distance “a” within the space between the higher plane E


2


, in which the lowest generating line TML


14


of the deflection device


14


, and the lower located plane E


3


, in which the lowest generating line TML


13


of the right deflection device


14


are enclosed. Finally, on the highest generating line HML


18


in the plane E


3


it runs up on the registration roller


18


, arranged on the left, and loops around it. It leaves the registration roller


18


at the lowest generating line TML


18


in the plane E


6


of the registration roller


18


and moves in the transverse running direction QR; i.e. the direction extending transversely to the right of the running direction L, to the lower deflection device


29


that is placed obliquely at 45°. The right partial paper web


03


runs up on the lower deflection device or turning bar


29


at the lowest generating line TML


29


in the plane E


6


and leaves the deflection device


29


at the highest generating line HML


29


, which is located in the plane E


5


located above the plane E


6


, with the running direction deflected by 45° out of the running direction QR into the running direction L. From the lower or third deflection device or turning bar


29


, the partial paper web


03


crosses, without touching, below an upper deflection roller


24


, rotatingly seated in the short lateral frames


23


,


37


, and finally arrives at the lower deflection roller


15


, rotatingly seated in the short lateral frames


23


,


37


. The lower deflection roller


15


can be selectively accessed from the bottom or from the top by the right partial paper web


03


, as well as by the left partial paper web


04


in order to feed the partial paper webs


03


,


04


over a further deflection roller, not specifically represented, such as a hopper inlet roller, to any arbitrary longitudinal folding device selected, for example, from three devices, of the folding apparatus


50


. Responsible for this is the freely selectable working position of the lower or third deflection device or turning bar


29


in relation to a longitudinal folding device or hopper, for example the first hopper arranged on the extreme right. As already described above, the lower or third deflection device or turning bar


29


can be selectably positioned in such a way that every partial paper web


03


,


04


, which is deflected by it, enters into the longitudinal folding device selected from a plurality, for example three, of folding apparatus.




With right entry as shown in

FIG. 3

, a right partial paper web


03


runs, viewed in the web running direction L, directly, and without deflection in a transverse running direction QL, QR, from the guide roller


11


via the deflection roller


24


, with or without contact with it, to a longitudinal folding inlet roller. The latter deflects the right partial paper web


03


, without changing the main running direction L or production direction, in such a way that it enters through the selected right entry always straight ahead into the right outermost longitudinal folding device of the folding apparatus


50


which is located directly opposite the right entry.




The left partial paper web


04


, as also shown in

FIG. 3

, after it has left the highest generating line HML


11


of the guide roller


11


, moves in the web running direction L; i.e. in the production direction, at a sufficient distance, for example 5 to 20 mm over the greatest height of the upper deflection devices or turning bars


13


,


14


and runs up on the top of the upper deflection roller


24


, which is rotatably seated in the lateral frames


23


,


37


, loops around it and leaves it at its lowest generating line TML


24


in plane E


1


or E


7


of the deflection roller


24


in order to finally run up, against the running direction L, on the highest generating line HML


14


in plane E


1


or plane E


7


on the left deflection device or turning bar


14


. Then the left partial paper web


04


passes over the extreme inner generating line IML


14


of the deflection device or turning bar


14


, placed obliquely at 45°, and leaves it from its lowest generating line TML


14


, in plane E


2


, in the left running direction QL and runs to the left registration roller


18


. The left partial paper web


04


deflected into the left transverse running direction QL then runs up on the registration roller


18


on the highest generating line HML


18


, in plane E


3


of the latter. Then the left partial paper web


04


is deflected by the registration roller


18


and leaves it at its lowest generating line TML


18


, in plane E


6


in the right transverse running direction QR and finally arrives at the third, lower deflection device or turning bar


29


at the lowest generating line TML


29


, in plane E


6


, of the latter. The partial paper web


04


loops around the lower deflection device or turning bar


29


while changing its running direction from the running direction QL to the running direction L. It crosses, without, contact below the upper deflection roller


24


and arrives at the deflection roller


15


arranged below the deflection roller


24


. The latter deflects the partial paper web


04


, depending on whether the longitudinal folding devices are arranged high or low, upward or down, onto the deflection roller, such as the hopper inlet roller of the folding apparatus


50


depending on the position in which the lower deflection device


29


has been positioned transversely to the running direction L. This means that the left partial paper web


04


can selectively enter any of the longitudinal folding devices of the plurality of longitudinal folding devices of the folding apparatus


50


; for example, it can also enter below the right paper web


03


into the extreme right longitudinal folding device.




It is also possible that the highest generating lines HML


13


and HML


14


of the upper deflection devices or turning bars


13


,


14


are located on different horizontal planes E


1


and E


7


.




A highest generating line HML


14


of the turning bar


14


and a highest generating line HML


11


of the guide roller


11


can be located on the same horizontal plane E


1


, wherein, in this case, the highest generating line HML


11


and its extension and the extension of the highest generating line HML


14


form an angle of 45° or more, opening toward the left, viewed in the running direction of the paper web, or partial paper webs


03


,


04


entering on the guide roller


11


. Their lowest generating line TML


14


lies in a second horizontal plane E


2


, located at a distance “a” above the plane E


3


. As already stated above, the distance “a” can lie between 0.8 and 20 mm. It is achieved, by provision of this short distance “a,” that a partial paper web


03


,


04


, in the preferred embodiment the partial paper web


03


seen in

FIG. 2

, on its way from the guide roller


11


via a 45° deflection device, for example the right deflection roller or turning bar


13


, to a linear registration device, for example a registration roller, for example registration roller


18


, can move, saving structural height, below the other turning bar, here the turning bar


14


, as closely as possible to it and without contacting it.




The extreme lateral generating line SML


14


is located in a vertical plane VE


14


.




The arrangement wherein the highest generating lines, HML


13


and HML


14


of the 45° deflection devices or turning bars


13


,


14


lie in the same horizontal plane E


1


, is selected when the deflection device or turning bar


13


or


14


, below which a web crosses, is intended to have a lesser diameter than the deflection device or turning bar


14


or


13


, below which nothing crosses.




However, the highest generating line HML


14


, or HML


13


can also lie on a seventh horizontal plane E


7


, which is located above the first plane E


1


of the highest generating line HML


11


of the guide roller


11


. This position arrangement is selected when the turning bars


13


,


14


are to have the same circular cross section or diameter and the above mentioned distance “a” is to be achieved, as seen in FIG.


7


.




The vertical plane VE


13


intersects the generating line HML


11


, or its extension, at an angle of 45° open toward the right.




The vertical plane VE


14


intersects the generating line HML


11


, or its extension, at an angle of 45° open toward the left.




The lowest generating line TML


13


and the highest generating line HML


18


of the registration roller


18


lie in the same horizontal plane, which is the third plane E


3


.




The lowest generating line TML


29


of the individual 45° deflection devices, for example of the lower turning bar


29


, and the lowest generating line HML


18


of the registration device, for example the registration roller


18


, lie in the same horizontal plane, the sixth plane E


6


.




The highest generating line HML


18


, and preferably also the lowest generating line TML


18


lie in a vertical plane VE


18


. The extensions of HML


14


, SML


14


, IML


14


, TML


14


, ILM


29


, HML


29


, SML


29


, TML


29


intersect the vertical plane VE


18


, viewed in a counterclockwise direction, at an angle of 135°; SML


13


, IML


13


, HML


13


intersect at an angle of 45°. In this case the registration roller


18


is arranged on the left as viewed in the running direction L.




If, viewed in the running direction L, the registration roller


18


is arranged on the right, the extensions of HML


13


, SML


13


, IML


13


, TML


13


, ILM


29


, HML


29


, SML


29


, TML


29


intersect the vertical plane VE


18


, viewed in a counterclockwise direction at an angle of 45°; SML


14


, IML


14


, HML


14


intersect at an angle of 135°.




The highest generating line HML


29


of the 45° deflection device or lower turning bar


29


is located in the horizontal plane E


5


, the fifth plane. It lies below the plane E


4


.




The vertical plane VE


29


, in which the extreme right lateral generating line SML


29


lies, intersects the generating line HML


11


, or its extension, viewed in the running direction of the paper web, or partial paper webs running up on the guide roller


11


at an angle of 45°, opening toward the left.




Thus, the registration roller


18


can be arranged not only on the side of the left deflection device or turning bar


14


, but also on the side of the right deflection device or turning bar


13


.




In the deflection modules


05


; M


1


, M


2


, M


3


, M


4


, M


5


, etc., the left first and the right whole-page frames, lateral frames


06


,


09


,


58


, and the lateral frames


07


,


08


,


57


are spatially separated and are arranged spaced apart from the short left second lateral frames


23


and right second lateral frames


37


as seen in

FIGS. 1

,


4


.




In all whole-page frames or lateral frames, the devices and units arranged on, in and between them, as represented in

FIG. 1

, can be preassembled into a deflection module


05


. On their upper and lower surfaces, all lateral frames are formed or finished so accurately that several identical whole-page frames or lateral frames,


06


,


09


,


58


, and


07


,


08


,


57


and


37


and


23


, and therefore several deflection modules


05


, M


1


, M


2


, M


3


, M


4


, M


5


, can be stacked on top of each other and can be releasably connected to each other, for example screwed together, so that a deflection device tower results, such as is represented in

FIG. 5

, for example.




The whole-width paper web


02


can, for example, also be longitudinally cut into more than two partial paper widths of equal width or of different widths


03


,


04


, depending on the number of longitudinal cutting devices


12


provided. For example, the whole-width paper web


02


can be longitudinally cut into the halfweb-width partial paper widths


03


and/or


04


, or into quarter web-width partial paper webs


03


L,


03


R and/or


04


L,


04


R. The partial paper webs are then conducted over upper deflection devices or turning bars


13


,


14


, around registration roller


18


, over lower turning bar


29


and over the rollers


24


,


15


,


73


to the folding apparatus


50


.




From the upper deflection rollers


24


and the lower deflection rollers


15


, the partial paper webs


03


,


04


,


03


L,


03


R,


04


L,


04


R, can be conducted to a guide roller


73


specifically assigned to it in a separate roller housing frame


20


. The roller housing frame


20


consists of two lateral frames, in which a plurality of guide rollers, arranged on top of each, are rotatably arranged, all as seen in FIG.


5


.




The axes of rotation of the guide rollers


73


, which are arranged on top of each other, are offset horizontally and vertically in such a way that the individual partial paper webs cannot interfere with each other in the course of their entry into the folding apparatus


50


. The partial paper webs can run from above or below on the guide rollers


73


, depending on whether the folding apparatus inlet is arranged below or above the lowest module M


1


.




A roller frame


25


with two lateral frames is arranged laterally to the left and above the topmost module M


5


. A plurality of guide rollers


72


is rotatably seated, spaced apart from each other and on top of each other, in the lateral frames of the roller frame


25


. One guide roller


72


is provided for each entering paper web


02


, M


1


.


02


, M


2


.


02


, M


3


.


02


, M


4


.


02


, M


5


.


02


, etc. The roller frame


25


can be arranged above the topmost module, for example above module M


5


, on two longitudinal supports on the upper assembly plane


43


. In this case, the paper webs run, coming from above, at the bottom onto their respectively assigned deflection roller in the module.




If, coming from below, the incoming paper webs


02


, M


1


.


02


, M


2


.


02


, M


3


.


02


, M


4


.


02


, M


5


.


02


, etc. are to run up from above onto their respectively assigned deflection roller


30


in the respective modules, the roller frame


25


can also be arranged on the lower assembly plane


46


.




While a preferred embodiment of a device for deflecting a material web in accordance with the present invention has been set forth fully and completely hereinabove, it will be apparent to one of skill in the art that a number of changes in, for example the specific type of printing press with which the device can be used, the particular structure of the longitudinal folders, and the like can be made without departing from the true spirit and scope of the present invention which is accordingly to be limited only by the following claims.



Claims
  • 1. A device for deflecting a web of material comprising:a first turning bar having a first diameter and having a lower surface defining a first plane; a second turning bar having a second diameter and having a lower surface defining a second plane, said first and second planes being spaced at a distance, said distance being less than a smaller one of said first and second diameters; and a common guide, said first and second turning bars being displaceably arranged in said common guide.
  • 2. The device for deflecting a web in accordance with claim 1 wherein said distance is between 0.8 mm and 25 mm.
  • 3. The device for deflecting a web in accordance with claim 1 wherein said first and second turning bars define an opening angle of 90°.
  • 4. The device for deflecting a web in accordance with claim 1 further including a web guide roller before, in a production direction of a web, said first and second turning bars, and a registration roller, after in the production direction, said first and second turning bars.
  • 5. The device for deflecting a web in accordance with claim 4 further wherein said registration roller has an upper surface defining a third plane, wherein said distance is zero and further wherein said first, second and third planes are at the same level.
  • 6. The device for deflecting a web in accordance with claim 1 further including a third adjustable turning bar, said third adjustable turning bar being located below said first and second turning bars.
  • 7. The device for deflecting a web in accordance with claim 4 further including a third adjustable turning bar, said third adjustable turning bar being located below said first and second turning bars.
  • 8. The device for deflecting a web in accordance with claim 7 wherein said third turning bar has a lower surface defining a fourth plane and further wherein said registration roller has a lower surface defining a fifth plane said fourth and fifth planes being approximately the same.
  • 9. The device for deflecting a web in accordance with claim 4 wherein said turning bars and said registration roller define an opening angle of approximately 45°.
  • 10. The device for deflecting a web in accordance with claim 7 wherein said turning bars and said registration roller define an opening angle of approximately 45°.
  • 11. The device for deflecting a web in accordance with claim 4 wherein said web guide roller and said registration roller form an opening angle of approximately 90°.
  • 12. The device for deflecting a web in accordance with claim 1 further including a motor for displacing said first and second turning bars in said common guide.
  • 13. A device for deflecting a web of material comprising:a first turning bar having a lower surface defining a first plane; a second turning bar, each of said first and second turning bars being arranged at approximately 45° to a direction of travel of a web entering said device in a production direction; a registration roller, having an upper surface defining a second plane and a lower surface defining a third plane and being parallel to the direction of travel of a web entering said device in a production direction, said first plane and said second planes being located at the same level; a third turning bar having a lower surface defining a fourth plane, said third plane and said fourth plane being located at the same level.
Priority Claims (2)
Number Date Country Kind
100 14 257 Mar 2000 DE
100 22 964 May 2000 DE
PCT Information
Filing Document Filing Date Country Kind
PCT/DE01/01016 WO 00
Publishing Document Publishing Date Country Kind
WO01/70609 9/27/2001 WO A
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Number Name Date Kind
2136278 Dean Nov 1938 A
2760773 Brodie Aug 1956 A
3206089 Huck Sep 1965 A
3434639 Cowles Mar 1969 A
3734487 Treff May 1973 A
3809303 Brunner May 1974 A
4863087 Kohler Sep 1989 A
5100117 Hajek et al. Mar 1992 A
5108022 Birkmair et al. Apr 1992 A
5273201 Hambrecht Dec 1993 A
5520317 Eckert May 1996 A
5568245 Ferber et al. Oct 1996 A
6047922 Michalik Apr 2000 A
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Number Date Country
2 020 139 Nov 1970 DE
1 761 899 Dec 1971 DE
87 17 253.4 Aug 1988 DE
38 16900 Nov 1989 DE
41 17 094 Dec 1992 DE
196 40 978 Nov 1997 DE
0 342 491 Nov 1989 EP
0 697 634 Feb 1996 EP
0 784 590 Apr 1999 EP
1 024 101 Aug 2000 EP
1264947 Feb 1972 GB
WO 9740985 Nov 1997 WO