One embodiment, which discloses additional inventive features, which, however, does not restrict the scope of this invention, is shown by the drawings. They show:
The inventive device preferably comprises, for deflecting and transporting the sheets, a total of four first sheet transport elements 3, which are configured substantially as wheels and can be driven so as to rotate. One of these first sheet transport elements 3 is shown in
The sheets are deposited and stacked against a stop bar 12, through which the sheet transport elements 3, 8 can be rotated by means of cutouts, in which case the respective sheet is retained by this stop bar 12 (indicated by an interrupted line).
Probes (not shown) are used to sense the respectively attained stack height.
Pressure rollers (not shown) press the sheets against the peripheral surfaces of the first sheet transport elements 3, in order to achieve and maintain the radius of curvature, also, specifically, when relatively short, stiff sheets are processed.
In accordance with the invention, the device comprises, in addition, drag elements 1, which, by means of an additional rotation of the system, again neatly pull the deposited sheets toward stop bar 12. These drag elements 1 have a substantially arm-shaped design and are arranged, respectively, so as to be associated with overlap elements 6. In order to achieve a better frictional contact with the sheets, said overlap elements have a friction lining 10 on their underside (
Hereinafter, the overall design and function of the illustrated device will be explained again:
In the illustrated rotating sheet delivery system, a sheet to be deposited is pulled into the rotating system by means of first sheet transport elements 3, which are driven at sheet transport speed. Located on the exterior diameter is a pressure roller pair (not shown), which ensures that the sheet is transferred to the first sheet transport elements 3. In order for the sheet to also follow the driven first sheet transport elements 3 on its circular path, second sheet transport elements 8 are used, which receive the sheets in a nip between the first sheet transport elements 3 and the overlap elements 6 of the second sheet transport elements 8, thus allowing the sheets to follow the contour of the radius. After the sheet has been picked up, the second sheet transport element 8 follows the first sheet transport elements 3 also at sheet transport speed. In this way, the sheet to be deposited is deflected by 180 degrees and guided against a stop bar 12.
Before the trailing edge of the sheet leaves the point of contact between pressure roller pair and the driven first sheet transport elements 3, the leading edge of the sheet reaches stop bar 12, while overlap elements 6 underneath continue to move and release the sheet so that it may drop onto the stack. Precisely at this moment of dropping, the sheet is not held. As a result of this free floating of the sheet, it is possible for the sheet to slip slightly away from stop bar 12. In order to prevent excessive floating, the height difference between the overlap elements 6 and the stack surface must be minimized. Experience has shown values that range from 2 to 3 mm. However, these values apply only to an optimally flat stack. Leaving this optimal zero position of the stack, as already described, the wedge-shaped formation of a stack could result in greater differences. These differences must be evened out.
This is the reason for the use of drag elements 1, which, upon the impingement of the sheet on the stack, again carry out another alignment at stop bar 12.
In so doing, it should preferably be possible to bridge a potential stack irregularity of a minimum of 15 mm. For example, the described solution can also be used to compensate for a stack irregularity of up to 30 mm. Advantageously, the active drag elements 1 do not need to be driven, but they automatically perform the right actions at the right time.
The appropriately configured drag elements 1 are arranged in a parallel manner next to overlap elements 6 and, in side view, have the same cross-section as overlap elements 6. Drag elements 1 are rotatably mounted at the end of overlap elements 6, on said latter elements' mounts. In the direction of the center points (axis 9) of the second sheet transport elements 8, i.e., the central point of rotation of the rotating sheet delivery system, extending from the drag elements, weight elements 2 representing weights for use in the actuation process of drag elements 1 are provided. The underside of drag elements 1 is provided with a friction lining 10, which ensures that, when drag elements 1 impinge on the sheet, a high coefficient of friction is achieved to ensure the secure transport of the sheet against stop bar 12. In addition to the friction lining 10 on the underside, there are additional weight elements 2 acting as weights providing the required degree of pressure on the sheet that is to be moved.
In so doing, an optimal combination of the grip of the frictional lining and the pressure exerted by the weights must be achieved, so that any sheet format with any possible sheet weight can be pulled properly against stop bar 12. Extremes are represented by the largest sheet format having the maximum sheet weight compared with the smallest sheet format having the minimum sheet weight. In so doing, it is necessary that the largest and heaviest sheet format can be pulled against stop bar 12 and, at the same time, with the same performance, even the smallest and lightest weight format can be pulled against stop bar 12, with the same effectiveness and specifically without being damaged. The frictional lining 10, and the weight required therefor, are to be defined in view of these two extremes.
The correct time for the required folding out of drag elements 1 can be achieved by the skillful selection of the position of the center of rotation (axis 7).
The sequence of motions carried out by drag elements 1 is as follows:
Starting with the sheet picker located 180 degrees above stop bar 12, drag elements 1 are folded in at the height of overlap elements 6. In side view, both systems are in alignment. In the end, the weight-providing weight element 2 ensures this alignment. Thus, a sheet coming out of the paper path can move unobstructed into the nip between overlap elements 6 and the peripheral surfaces of the first sheet transport elements 3.
As rotation starts and the sheet to be deposited at stop bar 12 is approaching, the positions of the center of rotation (axis 7) and the center of gravity for engagement of the weight at the V-shape consisting of a drag element 1 and a weight element 2 change, so that drag elements 1 gradually fold out of their folded-in inoperative position. Finally, after a 90-degree rotation, drag elements 1 completely move out, so that their leading edge is pivoted outward, for example, approximately 30 mm outside the region of rotation of overlap elements 6.
During the continued rotation of the system, drag elements 1 impinge on the previously deposited sheet which, as already described above, may lie unaligned on the stack.
In the course of the described sequence, the sheet which has been overlapped by overlap elements 6 and which is to be deposited remains totally unaffected.
During another rotation, drag elements 1, which have dropped on the sheet to be aligned, now pull the sheet against stop bar 12.
Drag elements 1, which are pivoted out initially approximately 30 mm during the fold-out operation, now align themselves in accordance with the stack surface or stack irregularity relative to their center of rotation (axis 7).
Inasmuch as drag elements 1 function independently of each other, the most varied inclined positions of the stack (for example, up to a maximum of 30 mm) can be detected. Consequently, the achieved contact with the stack surface is always optimal, without having different forces acting on the two engaged drag elements 1.
After the sheet to be deposited has arrived at stop bar 12, overlap elements 6, as well as drag elements 1, move out of the stack's engagement region. In so doing, these elements move through cutouts in stop bar 12 and out of the engagement region.
At the very moment when drag elements 1 leave the stack, they again drop back into their maximum folded-out position. The gap in stop bar 12 and the subsequent features have been configured accordingly.
During continued rotation, ultimately back in sheet-picking position, drag elements 1 again move back into their folded-in inoperative position. Thus, a continuous operation of drag elements 1 is achieved, in which case, again, the already existing rotary motion and gravitational force are utilized.
Special attention must now also be paid to the time of impingement of the two drag elements 1 on the stack or on the sheet that is to be aligned.
Inasmuch as drag elements 1 are rotatably mounted to overlap elements 6, said drag elements are also subject to the high sheet transport speed. As a result, it is noticeable that the already resting sheet is again subjected to an impelling force, with the effect that the sheet is again moved at high speed against stop bar 12. In so doing, the energy applied to the sheet is great enough, so that drag elements 1 can no longer hold the sheet against the stop bar. The sheet moves underneath drag elements 1 and, despite the high coefficient of friction and weight elements 2, away from stop bar 12. This is in agreement with the law of conservation of momentum, because stop bar 12 is a stationary element.
In order to avoid having to increase the coefficient of friction and the intrinsic weight of drag elements 1, either a distinct reduction of velocity of the entire system before impingement of the sheet to be aligned on stop bar 12, or a small intermediate stop, are recommended. This may be accomplished in two ways:
If the sheet, which is being rotated and to be deposited, strikes stop bar 12, the rotary motion is interrupted by a small stop. In this instance, the sheet beneath overlap elements 6 has already been contacted by drag elements 1, and this sheet may already have bounced off on the stack; however, drag elements 1 are configured long enough so as to still have sufficient length after this stop in order to be able to again align the sheet on stop bar 12.
The sheet, which is being rotated and to be deposited, does not, as is otherwise preferred, enter as low as possible beneath overlap elements 6. Instead, a sufficiently large free space is provided, which allows an intermediate stop or a reduction of velocity to be initiated prior to the impingement of the sheet to be deposited at stop bar 12. During this brief braking or stopping action, the sheet being deflected enters deeper into the nip between the peripheral surfaces of the first sheet transport elements 3 and overlap elements 6. As a result of this, however, a braking or stopping action initiated prior to the impingement of drag elements 1 on the previously deposited sheet can be carried out, without thus obstructing with the sheet to be deposited.
Both variants are conceivable; however, Variant B is more elegant because it does not require the use of unnecessary energy on an already resting sheet. In general, the stack is held more motionless.
Finally, it should be noted that the illustrated embodiment of the rotating picker system comprises two independently operating second sheet transport element twin systems 8, in which case their overlap elements 6 may move closely inside of each other. This so-called immersion into each other (recognizable in the side elevation of
In order to prevent drag elements 1 from interfering with each other's functions during this mutual immersion, this solution requires that consecutive drag elements 1 be offset as regards their depth (considering the side elevation of
In general, this embodiment represents a highly flexible system, which is capable of following even extreme stack irregularities.
A relatively cost-effective embodiment has been created, because the functional elements are activated automatically.
Number | Date | Country | Kind |
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10-2004-008-776.8 | Feb 2004 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP05/01835 | 2/22/2005 | WO | 00 | 4/30/2007 |