This application is a 35 USC § 371 National Phase Entry Application from PCT/JP03/09552, filed Jul. 28, 2003, and designating the United States.
The present invention relates to a design for a tubular fabric and particularly relates to the design for a pattern extending to between front and rear fabrics of a tubular fabric.
It has been known to knit a front and rear fabrics in a tubular form by using a flat knitting machine. For example, knitting a front body and a rear body in the tubular form and processing such as a neck hole and a arm hole allow knitting a vest substantially without sewing. Adding a pair of tubular fabrics for both sleeves thereto, knitting a tubular fabric of a body and the tubular fabrics of both the sleeves at the same time, and connecting the tubular fabrics of both the sleeves to the tubular fabric of the body at the point of the arm hole allow knitting a sweater and a one-piece clothing, and so on, nearly without sewing.
The tubular fabric requires a suitable design method. And, it has been well known, before designing the tubular fabric become required, that fabrics are designed by inputting an external shape of a fabric in a design apparatus and designating stitch species for the inside of the external shape by using a color code. Regarding the design for tubular fabrics, Japanese patent 2913266 of the applicant proposes, for checking design matching of the front and rear fabrics, to reverse racking directions and the stitch species of face and rear stitches in the design of one fabric and to display in composition with the design for the other fabric.
Object of the Invention
A primary object of the present invention is to make it easy to design a pattern extending to between front and rear fabrics, specifically, to make no interruption of the pattern extending to between the front and rear fabrics and also to prevent from occurring a discontinuity of the pattern at the edge between front and rear fabrics with designating a start point of the pattern.
An auxiliary object of the present invention is to make it easy to input a pattern around the front and rear fabrics, with repeating a unit pattern, specifically, to make it possible to easily confirm whether the unit pattern continuously connects to each other, when the unit pattern is repeated to round between the front and rear fabrics.
An auxiliary object of the present invention is to enable to design a pattern including a stitch transfer across the edge between the front and rear fabrics.
An auxiliary object of the present invention is to enable the automatic detection of a discontinuous pattern, when the unit pattern is repeatedly rounded around the front and rear fabrics.
An auxiliary object of the present invention is to enable a user of the apparatus to adjust stitch numbers of the front and rear fabrics so as to make the pattern continuous, when the discontinuity in the pattern is detected.
Features of the Invention
In a design apparatus of the invention, the apparatus designing the tubular fabric composed of front and rear fabrics and producing knitting data allowing a flat knitting machine having at least a pair of front and rear needle beds to knit the tubular fabric, is characterized by: a monitor to display an external shape of the front and rear fabrics and a pattern on the fabrics; pattern input means for receiving input of a pattern extending to both the front and rear fabrics and for receiving input of a start point in the fabrics according to the designation of the point on the monitor by a user; and pattern development means for developing the pattern along with a direction around the front and rear fabrics from the start point in such a way that the developed pattern extends to both the front and rear fabrics and is substantially continuous at an edge between the front and rear fabrics, wherein species of stitches in the fabrics are designated so as to express the pattern in front and rear fabrics by the pattern development, and wherein species of face and rear stitches and racking direction along a left and right direction are inverted when the pattern crosses said edge.
In a design apparatus and a design method of the invention, species of face and rear stitches and racking direction along a left and right direction are inverted when the pattern crosses the edge. This processing may be operated at a real time during a design process or may be carried out as a single unit at the time of design completion.
Preferably, the pattern development means is adapted for repeating an unit pattern in such a way that the repeated unit patterns round the front and rear fabrics when the pattern inputted from the pattern input means includes repetition of the unit pattern, and the pattern developed so as to round the front and rear fabrics is displayed on the monitor in composition with the external shape of the fabric.
Preferably, the pattern development means determines a needle thereto to transfer a stitch to be transferred across said edge, in the opposite needle bed to the one when transfer is made within the edge, as reversing from the edge according to a stitch number across the edge.
More preferably, the apparatus is provided with detection means for detecting discontinuity in the pattern due to discrepancy of stitch number when the unit pattern is developed so as to round the front and rear fabrics. Particularly preferably, the apparatus is provided with stitch number adjustment means for displaying the discontinuity in the pattern on the monitor, for displaying on query whether adjustment in the stitch number is done, and for adjusting the stitch number of the front and rear fabrics, in response to input requesting the adjustment in the stitch number, so as to make the pattern substantially continuous.
Functions and Advantageous Effects of the Invention
In the invention, a design method for a tubular fabric having front and rear fabrics, the method producing knitting data allowing a flat knitting machine having at least a pair of front and rear needle beds to knit the tubular fabric, is characterized by: displaying an external shape of the front and rear fabrics on a monitor; receiving input of a pattern extending to both the front and rear fabrics and for receiving input of a start point of the pattern by user's designation of the point in the fabrics on the monitor; and developing the pattern along with a direction around the front and rear fabrics from the start point in such a way that the developed pattern extends to both the front and rear fabrics and is substantially continuous at an edge between the front and rear fabrics, wherein species of stitches in the fabrics are designated so as to express the pattern in front and rear fabrics by said development, wherein species of face and rear stitches and racking direction along a left and right direction are inverted when the pattern crosses said edge, and wherein the developed pattern is displayed on the monitor in composition with the external shape of the front and rear fabrics.
According to the design apparatus of the present invention, a user (operator) inputs the pattern extending to both front and rear fabrics, designates the start point of the pattern, the pattern is developed extending to the position to both the front and rear fabrics. For developing the pattern, the pattern is substantially made continuous at the edge between front and rear fabrics and the pattern is developed to extend to both the front and rear fabrics (tubular fabric.) Therefore, inputting the pattern and inputting the start point of the pattern make design for the pattern extending to both the front and rear fabrics possible on the tubular fabric. The designed pattern is continuous across front and rear fabrics and is not discontinuous on the edge.
Preferably, inputting the unit pattern and inputting the start point thereof causes development of repeated unit patterns to round around the front and rear fabrics. The developed pattern is displayed in composition with an external shape of the fabric and, thus, the user can easily confirm whether the unit pattern continues in one cycle. Therefore, the unit pattern inputted and its start point designated by the user enable to design a rounding pattern around the front and rear fabrics and, also, enable to confirm easily a state of development of the unit pattern.
Preferably, the stitch transfer address is determined in the needle bed opposite to the one to which a stitch to be transferred within the edge is transferred and as reversing from the edge in accordance with the stitch number beyond the edge. Therefore, if the stitch to be transferred beyond the edge is present, the pattern can be developed to be continuous at the edge, in other words, to be continuous across the edge into the other fabric.
Preferably, a discontinued pattern caused by inconsistency of stitch number is detected, when the unit pattern is developed around the front and rear fabrics. Therefore, for example, a message for the discontinuity can be displayed on the monitor to make it easier to design a rounding pattern around the front and rear fabrics by repeating the unit pattern.
When the discontinuity is detected, it is displayed on the monitor or other devices with a query of whether adjustment of stitch number of front and rear fabrics is necessary. If the user selects stitch number adjustment, stitch number is adjusted to make the pattern continuously rounded. As a result, the user can easily solve the object of the discontinuous pattern caused by mismatching of stitch number.
According to the design method for the tubular fabric of the present invention, inputting the pattern and the start point thereof by the user enables continuous development of the pattern extending to both the front and rear fabrics to prevent discontinuity at the edge between them. In addition, the monitor can display the developed pattern in composition with the external shape and, thus, the user can easily confirm the state of the pattern.
The monitor 4 displays the outer pattern of the designed tubular fabric, the pattern developed on the tubular fabric, and the state where the pattern is developed on the tubular fabric. The monitor 4 displays further a variety of messages necessary for designing the pattern on the tubular fabric, and the keyboard 6 is used for inputting numerals and inputting commands. The scanner 8 is used for inputting a fabric pattern and inputting a knit pattern for jacquard, etc. The stylus 10 is used as a versatile drawing input, particularly used for designating a position in an image on the monitor 4. Replacing to the stylus 10, such inputting means as a track ball and a joystick may be installed.
Multipurpose CPU 16 executes various proceedings and operations, particularly, operates processing of an inputted command and control of an input output system. Image CPU 18 operates various proceedings of the image inputted in the design apparatus 2 and the image generated by the design apparatus 2. 20 denotes a memory used for storing an image inputted or generated, storing a variety of working data in a process of an image processing, and buffering necessary for development of the pattern.
22 is a pattern development processing unit, that operates processing of development of the pattern extending to between front and rear fabrics and has stitch number check processing unit 24. The stitch number check processing unit 24 checks a possibility of discontinuity due to mismatching of a size of the unit pattern with a stitch number of the fabric, when the unit pattern rounds around between the front and rear fabrics. In other words, when the unit pattern rounds repeatedly around the tubular fabric, the check is carried out for whether a remainder is produced in the stitch number of the tubular fabric, the total stitch number of front and rear fabrics. For example, if the stitch number rounded around front and rear fabrics is twice the stitch number necessary for the unit pattern, the stitch number corresponds to the unit pattern causing no discontinuity of the rounding pattern.
The pattern development processing unit 22 displays the remainder on the monitor 4, when the remainder is found by check of the stitch number and displays the query of whether the stitch number should be altered on the monitor 4. In response to this, when alteration of the stitch number is inputted by a user, the stitch number of front and rear fabrics is altered, for example, in a same number, to eliminate the remainder.
26 is a pattern matching processing unit and when a starting point of the pattern is inputted, the pattern is developed to extend to front and rear fabrics starting from the point as the starting point. When the unit pattern is repeated to round around the tubular fabric, if check of stitch number shows no remainder, the unit pattern should round around the tubular fabric without interruption and discontinuity of the unit pattern. The pattern matching processing unit 26 reverses the direction of development of the pattern to round around the tubular fabric, when the pattern is developed from the one fabric (e.g., front fabric) to the other fabric (e.g., rear fabric,) if the edge between fabrics is crossed. For example, in the case where the unit pattern is rounded from a central part of the front fabric to the right side, if the edge between front and rear fabrics is crossed, the direction of rounding is altered from the left end to the right end side of the rear fabric. Further, when the edge between fabrics is crossed, the front or back (face or rear stitch,) that is the species of the stitch, is reversed from each other and the racking direction of the stitch is reversed from each other between the front fabric and the rear fabric.
The pattern matching processing unit 26 has edge code conversion processing unit 28. The edge code conversion processing unit 28 turns back the stitch, which is transferred to cross the edge between front and rear fabrics, from the edge in the opposite direction according to the number of the stitch to be transferred beyond the edge and converts the stitch transfer address to the opposite needle bed in comparison with the case where the edge is not crossed. In this specification, the code means knitting data for individual stitches.
30 is a library to store a variety of patterns used for designing the fabric, stores the pattern as a whole in case of a big pattern that appears once without repetition, and, in case of the pattern obtained by repeating the unit pattern, stores the unit pattern. The library 30 stores also a variety of auxiliary files, e.g., steps of binding off, widening, and narrowing, necessary for knitting the tubular fabric. 32 is a loop simulation-processing unit used for simulating to express a loop of each stitch of the tubular fabric with a virtual knit yarn on the basis of knitting data prepared by the design apparatus 2 and for displaying on the monitor 4. The loop simulation-processing unit 32 simulates realistically the designed tubular fabric.
34 is a knitting data generation unit to convert the design data of the tubular fabric, which is generated by the design apparatus 2, to knitting data for an imaginal flat knitting machine. The species of the flat knitting machine are those having, at least, a pair of front and back needle beds. However, the flat knitting machine may have 4 needle beds in total, which are composed of 2 needle beds each in the top and bottom of the front and back positions. The flat knitting machine includes various species and the knitting data generation unit 34 converts design data to imaginal knitting data common through these flat knitting machines. Individual flat knitting machines converts the imaginal knitting data received from the design apparatus 2 to the knitting data suitable for the present knitting machine and executes to knit the tubular fabric.
By using the scanner, stylus, or keyboard, the shape of the base is inputted. By this way, patterns of the base, front body, rear body, and both sleeves are inputted. Next, the basic pattern is set to be repeated and rounding around the front and rear fabrics of the tubular fabric. Many of the basic patterns have been stored in, for example, the library and, thus, it is sufficient to select one of these patterns. Further, a connection code between the sleeves and body is set and a prohibition code of additional pattern input is set for the part, for which pattern input should be disabled for knitting the fabric. The part, for which the prohibition code of additional pattern input is designated, is exemplified by, for example, binding off of both shoulders and a connecting positions between the body and both sleeves.
The stitch number check processing unit checks whether the remainder is produced in the stitch number, when the basic pattern is repeated to round around the tubular fabric. This check is carried out for checking whether the total stitch number of the front and rear fabrics becomes a multiple of the stitch number necessary for the basic pattern. When the remainder is produced in the stitch number during repetition operated to round around the basic pattern, the message reporting the remainder is displayed on the monitor and the query whether the stitch number should be altered is displayed on the monitor. In accordance with this query, if the user inputs selects the alteration of the stitch number, the stitch numbers of such as the front body, rear body, and both sleeves are altered to allow the basic pattern to round around regularly and to prevent production of the discontinuous part. Automatic adjustment of the stitch number has an upper limit when the remainder is detected, the automatic adjustment is operated in a range of stitch numbers not influencing the size of the fabric, and, for example, alterable stitch number is up to several for both a front fabric and a rear fabric.
The remainder may be produced in the stitch number when the basic pattern is repeated. In the case where the user selects no alteration of the stitch number, the processing goes to a subroutine of pattern matching immediately. In the case where the remainder is produced in the stitch number and matching of the stitch number is not operated, it is, for example, assumed that the starting position of the pattern has been inputted for the front body to develop the basic pattern in the left and right directions from the starting position for the front body. For the rear body, according to a conventional embodiment, the pattern developed in the front body, for example, is subjected to mirror reverse for copying. In such the way, the pattern becomes discontinuous at the position of the edge. It is basically necessary to detect whether the remainder is produced in the stitch number, when the basic pattern is repeated, and to display the message to the monitor when the remainder is produced, however, the automatic adjustment function for the stitch number may not be installed. This is because the automatic adjustment of the stitch number accompanies the size alteration of the fabric.
The monitor displays the design of the tubular fabric designed heretofore, current view, and also displays the message, that requests designation of the starting position of the basic pattern on the current view, for the user. The starting position inputted by the user may be called the start point of the pattern matching or simply the start point. The basic pattern is developed to extend to the front and rear fabrics by copying the pattern starting from the start point. The direction of development may be a single direction such as clockwise or anticlockwise and also may be both the left and right directions of clockwise and anticlockwise. And, for the opposite body, e.g., the rear body, the pattern is made continuous at the edge between the front body and the rear body and, at the same time, the mirror data stored in the buffer is copied to the opposite body. When the basic pattern is rounded around the sleeve, similarly, the basic pattern is copied starting from the front sleeve in order to cross over the edge between the front sleeve and the rear sleeve. When the edge is crossed, the mirror data stored in the buffer is copied.
For the stitch to be transferred crossing over the edge, the knitting data, code, is converted. In this code conversion, the transfer address is assigned to the opposite needle bed of the one when the edge is not crossed and, in accordance with the stitch number to be transferred beyond the edge, the needle in the transfer address is assigned to come back reversibly from the edge. Subsequently, the work prepared by repeating the basic pattern to round around the front fabric and rear fabric is displayed on the monitor in composition with the current view expressing the designed data. The user checks on the monitor whether the pattern is arranged after a user's image, e.g., whether the pattern of the fabric is leftly and rightly symmetric, whether a same part of the basic pattern appears on the left and right edges, and whether the edge is an interrupted position of the basic pattern. If the position of the pattern, or arrangement of the pattern, is not sufficient, the user designates again the start point of the pattern matching to move the pattern as the whole to the left and right directions. The start point of the pattern matching can be altered not only to left and right directions but also to up and down directions and, therefore, the arrangement of the pattern can be arranged in not only to left and right directions but also to up and down directions. When the position of the pattern is correct, the user inputs it by using the stylus on the monitor and the work is stored in composition with the current view. Returning to
In
If the start point of the pattern is inappropriate, the problem that the pattern does not make left and right symmetry, and so on, arises. In such a case, the user can input again the start point of the pattern to move left and rightly the pattern in parallel and also to move up and downly the pattern in parallel. The pattern can be moved in parallel not only left and rightly but also up and downly. Therefore, not only the pattern can be made continuous at the left and right edges, but also the arrangement of the pattern can be altered on the front and rear fabrics for the pattern crossing beyond the shoulder lines. When the user approves the representation at the bottom of
In the current views 48 and 49 of
In
In
As shown in
In the pattern matching in
In the pattern matching in
The pattern 86 is, for example, made in a big flower pattern. In this case, the flower pattern is developed from the point designated as the start point, for example, point C in the front body, to the front body and the rear body and the front sleeve and the rear sleeve, and the pattern is continuously developed in the connected position between the front body and the front sleeve. When the boundary between the front body and the rear body and the boundary between the front sleeve and the rear sleeve are crossed, the pattern is developed, with the developing direction being reversed, and with the stitch species and the racking directions being invested. For development of the pattern 86, check of the stitch number is unnecessary and, however, development of the pattern from the start point, a function of changing the start point, code conversion at the edge, and the processing as described above for the fabric in the opposite position, use of the mirror data, are necessary. In the embodiment, the rounding pattern produced by repeating the basic pattern is particularly important; however, designs extending to the front and rear fabrics, not circulating the fabrics, as the pattern 86 is usable.
The pattern 93 can be moved to the left and right directions as described above to make the image finer. For the pattern 94 made by, for example, arranging repeatedly the basic pattern up and down, the pattern 94 is moved up and down to make the balance of the pattern arrangement in the front and rear fabrics better. And, for the pattern 94, when the boundary between the front and rear fabrics at the shoulder line or the like is crossed, the species of the stitch are inverted from each other, the racking directions is left and rightly inverted from each other. When the pattern 94 is developed from, for example, the front fabric 91 side, the pattern is developed to be arranged from the top to the bottom of the fabric in the opposite rear fabric 92 side. Further, the end position of the pattern 94 in the rear fabric 92 is, for example, located at the equal height to that of the start point of the pattern on the front fabric 91.
Number | Date | Country | Kind |
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2002-253704 | Aug 2002 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP03/09552 | 7/28/2003 | WO | 00 | 2/23/2005 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2004/022828 | 3/18/2004 | WO | A |
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7-70889 | Mar 1995 | JP |
Number | Date | Country | |
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20060142891 A1 | Jun 2006 | US |