A. Field of the Invention
The present invention relates to an apparatus for monitoring and/or adjusting a tensile force in a yarn, said apparatus comprising yarn deflecting-elements one of which is displaceably held by a retention means that is fitted with a device for monitoring and/or adjusting its motion and/or its position and/or the torque it applies and/or the retention force it exerts.
B. Related Art
It is known from the German patent document 2,535,209 A1 to displaceably hold a central deflecting element by a swivel arm supported in a plane connecting two further deflecting elements. The swivel arm is held by an electric motor drive in a preselected deflecting position. The required current magnitude is a signal representing yarn tension or yarn tensile force.
It is further known from the German patent document 2,553,859 A1 to mount two mutually oppositely displaceable deflecting elements between two stationary deflecting elements on a common, two-arm swivel lever which is supported in a plane linking the two stationary deflecting elements. An electric motor drive is associated with the two-arm lever. The required pivot force is determined by measuring the electric power and is representative of yarn tension or yarn tensile force.
It is further known from the British patent 2,125,072 A to load an electromagnetic drive holding a central deflecting element with a constant drive force. Arm excursion is detected by an optical device to provide a measure of yarn tensile force or yarn tension.
Also, U.S. Pat. No. 4,010,915 discloses a yarn brake having two stationary deflecting elements and two oppositely displaceable deflecting elements between them. This yarn brake is regulated in a way such that the yarn tension remains substantially constant in front of the yarn brake. A tension sensor precedes the yarn brake for that purpose.
U.S. Pat. No. 5,462,094 also discloses a yarn brake consisting of two stationary deflecting elements and one displaceable deflecting element configured between them in a weaving machine filling insertion system. The yarn brake is mounted between a prewinder and a device inserting the fillings into a shed. The central deflecting element is displaceable transversely relative to the direction of yarn motion. The braking magnitude depends on the excursion implemented by the central deflecting element and is measured and regulated by a tension sensor.
Moreover a yarn brake for a weaving machine insertion system is known from WO 00/44970, said brake being mounted between a prewinder and a main blow nozzle of an airjet weaving machine. The yarn brake is composed of two stationary deflecting elements and a central displaceably held deflecting element. The position of the displaceable deflecting element is program-controlled. For that purpose the position of the central deflecting element is detected and then compared with a program-selected nominal position. In the event of discrepancies between the instantaneous position and the desired nominal position, the power applied to an electric drive motor adjusting the central element is changed in such manner that any discrepancy between the actual value and the nominal one shall be substantially eliminated.
In all the above apparatus, the yarn tensile force in the yarn segment beyond the central deflecting element is larger by the amount of friction between the yarn and the deflecting element than the yarn tensile force in the segment preceding the central deflecting element. Accordingly the force with which the retention means holds or supports the central deflecting element depends on the coefficient of friction between the particular yarn material and the deflecting element. In most cases however this coefficient of friction will not be known, and therefore the above designs do not enable accurately determining the yarn tension or yarn tensile force. This applies in particular to high yarn speeds on the plausible assumption that the coefficient of friction between the thread and the deflecting element varies with yarn speed.
An object of the present invention is to create apparatus of the above kind which enables monitoring the yarn tensile force or yarn tension force in the absence of knowledge of the coefficient of friction between the particular yarn and the displaceable deflecting element.
This problem is solved in that the retention means is structured and/or supported in such manner that the motion and/or position and/or the applied torque and/or the exerted retention force of the displaceably held deflecting element substantially depends on the tensile force in only one yarn segment that is situated upstream or downstream from the displaceable deflecting element.
Because, according to the invention, the motion and the position of the deflecting element and of the associated retention means depends on the tensile force only in one yarn segment, the signal derived from the motion and/or the position and/or the torque and/or the retention force of the holding means shall be directly proportional to the actual yarn tensile force, without entailing a calculation including the coefficient of friction.
In one advantageous embodiment of the present invention, the retention means of the displaceable deflecting element is a swivel arm the pivot shaft of which coincides at least approximately with the deflection site of a neighboring deflecting element. The yarn tensile force between the displaceable deflecting element and the deflecting element coinciding with the pivot shaft essentially runs in the longitudinal direction of the lever arm, as a result of which this yarn tensile force does not exert a torque on the swivel arm. The torque applied on the swivel arm therefore depends on the yarn tensile force in the other yarn segment. Hence the signal so attained directly represents a yarn tensile force which does not require further calculation involving a coefficient of friction. Under practical conditions, the pivot shaft and the deflection site of the previous or subsequent deflecting element will rarely coincide precisely. However modest deviations are substantially insignificant because of the absence of enough leverage, as a result of which a torque arising thereby shall be negligibly small.
In a further embodiment of the present invention, the swivel arm's pivot shaft coincides at least approximately with the deflection site of the deflecting element because being situated in front of the displaceably held deflecting element as seen in the yarn's direction of motion. In a preferred embodiment, and as seen in the direction of yarn motion, the deflecting element following the displaceable deflecting element is arranged at a distance which is larger than the distance between this displaceable deflecting element and the deflecting element which precedes it. The larger the distance between the displaceable element and the subsequent element, the smaller the differential between the measured yarn tensile force and the yarn tensile force beyond the stationary, upstream deflecting element will be.
In a further embodiment of the present invention, the apparatus is mounted within a weaving machine's filling insertion-system. In an especially advantageous manner, this apparatus will be a yarn brake for a weaving machine's filling insertion-system.
However, such apparatus also may assume a further function in being designed as apparatus to retract the filling of an airjet weaving machine's blow nozzle. For that purpose the swivel arm may be moved by its electric drive motor into an appropriate position when the weaving process is interrupted.
Further features and advantages of the present invention are elucidated by the illustrative embodiments discussed below and shown in the appended drawings.
In the illustrative embodiment of
Yarn tensile force increases at each of the consecutive, irrotational deflecting elements. The yarn 10 at tensile force F4 arrives at the first deflecting element where the tensile force increases to F3. This yarn tensile force F3 increases on account of friction against the deflecting element 12 to the tensile force F2 which in turn increases at the deflecting element 13 to the yarn tensile force F2, the latter being the tension at which the yarn 10 exits the apparatus. The yarn tensile force increases at each deflection site by the factor eμα.
In the above formula, e is the base of the natural logarithm, μ is coefficient of friction between the yarn and the deflecting element 11, 12, 13, and a is the looping angle subtended by the yarn on the deflecting element.
The yarn tensile force F3 and F2 act on the deflecting element 12. The swivel arm 14 holding the deflecting element 12 being supported in such a manner that its pivot shaft 15 coincides at least approximately with the deflection site of the deflecting element 11, the yarn tensile force F3 substantially runs in the longitudinal direction of the swivel arm 14 and hence approximately perpendicularly to the pivot shaft 15. This yarn tensile force F3 therefore does not apply a torque to the swivel arm 14, in other words no torque of practical consequence. The torque acting on the swivel arm 14 therefore is determined solely by the yarn tensile force F2.
The torque Mdr caused by the yarn tensile force F2 is generated by that component of the yarn tensile force F2 which runs perpendicularly to the swivel arm 14 through the deflecting element 12. Accordingly this torque (Mdr) is given by the formula
Mdr=r·F2·cos β,
where r is the length of the swivel arm 3 and β is the angle subtended by the direction of the yarn tensile force F2 and a direction extending perpendicularly to the swivel arm 14.
The angle β also may be stated in terms of an angle γ, that is, by the angle γ between the swivel arm 14 and the plane connecting the two deflecting elements 11 and 13. This angle y is detected by an angle pickup integrated into the electric drive motor 16, for instance by an encoder disk integrated in said drive 16. As a result the value cos β may be calculated as follows:
where L is the distance between the two deflecting elements 11 and 13.
This expression leads to the formula for the yarn tensile force F2:
When the spacing L is a multiple of the length r of the swivel arm 14, the above formula simplifies to
F2=Mdr/(r sin γ).
It is essential that the yarn tensile force F2 thusly derived shall depend only on geometric magnitudes but not on the coefficient of friction between the yarn 10 and the deflecting element 12. The yarn tensile force can be determined from the motor's torque which can be measured or monitored at the electric motor drive 16.
When measuring the yarn tensile force F2 using the apparatus of the invention, the central deflecting element 12 may be moved by the electric drive motor 16 into a predetermined site of excursion. The power input into the electric motor drive 16 required to keep the deflecting element 12 in said position is representative of the torque Mdr and hence also of the yarn tensile force F2.
Illustratively, when the apparatus of the invention is used as a yarn brake to be applied at a given time, its braking being monitored by means of the yarn tensile force F2, then this step also may be implemented by means of the power input at the electric motor drive 16. In such a case tests are run to determine what current/power must be applied to the electric motor drive to move the swivel arm 14 together with the deflecting element 12 and the motor rotor into a plurality of consecutive angular positions. These stored values then may be compared with the required input of current/power to attain the same angular positions at the same speed against the opposing yarn tensile force F2. The time function of the yarn tensile force during braking may also be determined in this manner. Illustratively the electric motor drive may be a stepping motor. However proportional moving, rotary magnets exhibiting a simple, linear relationship between torque and current/power input independently of motor position also may be used. Drives of other designs also are applicable, provided that the applied torque can be detected or determined. The torque also may be measured for instance at the motor shaft using appropriate test equipment.
When the swivel arm 14 is being accelerated, the measured or determined torque Mdr corresponds to the applied motor torque Mmotor less the moment of inertia of the swivel arm 14 and electric motor drive 16. The angular is inertia J may be determined beforehand and will then be known. The moment of inertia is the product of the angular inertia J and the acceleration “b”. The acceleration can be determined using the function of motion of the electric drive motor 16. Because the torque Mdr can be determined continuously by monitoring the motor torque Mmotor and the acceleration “b”, the yarn tensile force also can be determined continuously.
Mdr=Mmotor−Jb.
When the swivel arm 14 is at rest, the torque Mdr equals the motor torque Mmotor. When the apparatus is used for instance as a yarn brake on a weaving machine, then the swivel arm 14 may need to be at rest for a (short) time interval, for instance in its end position. The yarn tensile force may be easily determined in that position. As regards other positions that will be crossed by the swivel arm, it will be necessary to determine the magnitude of the acceleration “b”.
The apparatus of the invention also allows carrying out operational checks, for instance absences of yarn may be ascertained. Excessive acceleration, or excessive elongation or absence of torque during excursion may indicate yarn ruptures.
Various procedures and test equipment may be used to determine the angular positions and accelerations of the electric motor drive 16 together with the swivel arm 14 and the deflecting element 12. Illustratively incremental angle pickups may be used. However an angular speed pickup also may be used. For instance the electric voltage induced by a moving magnetic field in a stationary coil might be used, being proportional to the speed of this magnetic field. Where a permanent magnet is connected to shaft of the electric motor drive 16, a voltage induced in a stationary coil may be monitored. In that case the said induced voltage need only be calibrated in relation to the rotational speed. Thereupon the angular position may be inferred by integrating the angular speed, for instance by numeric or digital signal processing. A stop might be used in this respect which illustratively is situated in the plane common to the stationary deflecting elements 11, 13 and which resets the detector to zero each time before a braking procedure takes place.
Furthermore different kinds of angular-speed pickups may be used. Again, angular-acceleration pickups also may be used, which already provide acceleration as the output signal. Also contact-free techniques may be used to control the motor, that is, a position sensor may be eliminated entirely. As soon as the motor begins rotating, an inverted voltage is induced in the stator coils. This induced inverted voltage is related to speed and can be measured. Once this position is known, the position can be computed and be used as a feedback signal for motor control.
The embodiment of
It may be practically advantageous to limit the swivel arm excursion 14 in one or both directions by optionally displaceable stops.
As shown in
The apparatus of the invention is operative regardless of the direction of yarn advance. If illustratively the direction of advance of the yarn 10 in
The filling 19 is released at the prewinder 21 when a pin 30 is removed/loosened. The number of turns drawn off the drum of the prewinder 21 during insertion of one filling 19 are counted by a detector 31. A signal is emitted when the pre-selected number of turns has been drawn off and actuates the apparatus 23 acting as a yarn brake. At the beginning of filling insertion, the filling 19 is deflected neither by the apparatus 23 nor by a tension sensor. The electric drive motor 16 (
In the embodiment of
The apparatus of the invention shown in the embodiment blowing of
In the above embodiments, the deflecting elements 11, 12, 13 always are eyelets. However, instead of eyelets the deflecting elements also may be in the form of rods or rollers. The deflecting element 11, of which the deflection site should coincide with the pivot shaft 15, may be mounted on this shaft. This feature however involves increasing the moment of inertia of the electric motor drive 16.
If more yarn braking is desired, additional deflecting elements in the form of eyelets or rods may be mounted on the brake arm 14 in a manner to guide the filling 10 in zig-zag manner. Otherwise the invention remains the same except that in this case the yarn tensile force as seen in the direction of yarn advance shall exert a torque on the pivot shaft 14 beyond the displaceable deflecting element 12.
The apparatus 23 of the invention may be used to generate, limit, control or regulate or adjust a desired yarn tensile force in particular as regards weft weaving-machines. The adjustments optionally may be manual. Preferably the yarn tensile force shall be monitored continuously. In particular applications, for instance when inserting fillings into weaving machines, monitoring at given times or at particular positions may suffice. The ascertained yarn tensile force or yarn tensile force also may be used to initiate partial operations of a weaving machine or the like, or to start or end them. Said tensile force or tension also may be displayed.
The application of the apparatus 23 of the invention is not restricted to airjet weaving machines. It may also be used as a yarn brake in other weaving machines, for instance in gripper tape weaving machines or gripper shuttle weaving machines or the like. It also may be used with other machinery, in particular other textile machines, for instance spinning machines, winding machines, knitting machines, hosiery machines, embroidering machines, sewing machines, beam machines, that is, with machines that process yarns or similarly guided objects.
Number | Date | Country | Kind |
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102 10 911 | Mar 2002 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP03/01782 | 2/21/2003 | WO | 00 | 3/23/2005 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO03/074404 | 9/12/2003 | WO | A |
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3834635 | Pfarrwaller | Sep 1974 | A |
4010915 | Strutz et al. | Mar 1977 | A |
4854513 | Boller et al. | Aug 1989 | A |
5462094 | Josefsson et al. | Oct 1995 | A |
5520351 | Prospero et al. | May 1996 | A |
5660213 | Tholander et al. | Aug 1997 | A |
Number | Date | Country |
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2553859 | Nov 1976 | DE |
2535209 | Jun 1977 | DE |
19858682 | Jun 2000 | DE |
915401 | Nov 1946 | FR |
915401 | Nov 1946 | FR |
730035 | May 1955 | GB |
2125072 | Feb 1984 | GB |
53-126470 | Nov 1978 | JP |
2-193871 | Jul 1990 | JP |
0044970 | Apr 2003 | WO |
Number | Date | Country | |
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20050150564 A1 | Jul 2005 | US |