The present invention relates to a breakage detection device for an openable window glass.
A device for detecting breakage of a window glass for a vehicle to prevent theft has been developed. For example, patent document 1 discloses a device that detects breakage of the window glass by detecting the position (presence) of the window glass under a condition such as the window glass being at a fully-closed position.
It is required that such a breakage detection device ensures breakage detection without functioning erroneously. To satisfy this requirement, erroneous detection resulting from temperature characteristics of the device and erroneous detection resulting from a natural phenomenon that shakes the window glass must be prevented.
It is an object of the present invention to provide a breakage detection device for an openable window glass that ensures breakage detection without functioning erroneously.
To achieve the above object, one aspect of the present invention provides a breakage detection device for detecting breakage of a window glass capable of opening and closing an opening of a vehicle. The breakage detection device includes a clip, a magnetic sensor, a detection unit, and a determination unit. The clip is arranged at an end portion of the window glass to hold the end portion of the window glass with a force enabling the end portion of the window glass to be crushed when the window glass breaks. The magnetic sensor detects displacement of at least part of the clip when the window glass breaks. The detection unit retrieves an output value of the magnetic sensor in predetermined time intervals to detect a temporal change in the output value of the magnetic sensor. The determination unit determines breakage of the window glass when the temporal change detected by the detection unit is outside a tolerable range.
An embodiment of the present invention will now be discussed with reference to the drawings.
As shown in
A window regulator 10 that vertically moves the window glass 5 is accommodated in the vehicle door 1. In the present embodiment, an X-arm window regulator is used as the window regulator 10. A door component retaining cavity 3a is formed in the inner panel 3, and a modular panel 6 closes the door component retaining cavity 3a.
The X-arm window regulator 10 is supported by a base plate (fixed base) 11 on a vehicle exterior side surface of the modular panel 6. More specifically, the X-arm window regulator 10 includes a lift arm 12 having a pin 13, which is supported by the base plate 11. The base plate 11 is fixed to the vehicle exterior side surface of the modular panel 6. An electric drive unit 14 serving as a drive unit is fixed to the base plate 11. As shown in
The lift arm 12 includes an intermediate portion in the longitudinal direction as viewed in
The guide piece 19 of the lift arm 12 and the guide piece 20 of the equalizer arm 18 are movably fitted to a window glass bracket 22. The guide piece 21 of the equalizer arm 18 is movably guided by an equalizer arm bracket (orientation maintaining rail) 23, which is fixed to the vehicle exterior side surface of the modular panel 6 of
Two window glass holders 24 are fixed to the lower edge of the window glass 5. The window glass holder 24 is fixed to the lower edge of the window glass 5 in advance. The window glass 5 together with the window glass holders 24 is inserted into a gap formed between the outer panel 2 and the inner panel 3 and then fixed to the window glass bracket 22 by bolts 25.
As shown in
When the electric drive unit 14 of
As shown in
As shown in
As shown in
In this manner, the first member 41 and the second member 42 are in contact with the window glass 5 at different positions in the plane of the window glass 5. Further, the first member 41 and the second member 42 are urged towards each other. Thus, force is applied to the window glass 5 at different areas in the front surface 5a and reverse surface 5b of the window glass 5. The clip 40 is held on (clamped to) the bottom portion of the window glass 5 with a force that is greater than or equal to a predetermined level.
As shown in
As shown in
The sensor unit 60 includes a first magnetic sensor (magnetic sensor element) 61, a second magnetic sensor (magnetic sensor element) 62, and a substrate 63. The first magnetic sensor 61 and the second magnetic sensor 62 are spaced apart in the vertical direction of the substrate 63. Specifically, the magnetic sensors 61 and 62 are spaced apart by about 4 cm. The first magnetic sensor 61 is arranged at the same height as the magnet 50. Further, the first magnetic sensor 61 is spaced apart from the magnet 50 by a predetermined distance in the Y-direction. The second magnetic sensor 62 is located below the first magnetic sensor 61. Therefore, the magnet 50 passes in front of the second magnetic sensor 62 when the clip 40 falls.
The magnetic sensors 61 and 62 output signals (output voltages Vs1 and Vs2) corresponding to the distance from the magnet 50, as shown in
The output voltage in
As shown in
A/D converter 71, a microcomputer 72, and a memory 73. The A/D converter 71 converts the output voltages Vs1 and Vs2 of the magnetic sensors 61 and 62 from analog data to digital data. The output voltages (digital values) of the magnetic sensors 61 and 62 are added in the microcomputer 72 to obtain a sum Vn (=Vs1+Vs2) of the output voltages shown in
As shown in
The operation of the breakage detection device when the window glass 5 is broken will now be discussed.
In a normal state, as shown in
The following operations are performed when a vehicle occupant closes the door and moves away from the vehicle.
When the parking brake is operated, the operation signal of the parking brake is input to the microcomputer 72. Thus, the microcomputer 72 detects parking of the vehicle and starts the processes of
In step 100 of
When the glass is at the fully-closed position or open a few centimeters, the microcomputer 72 determines that glass breakage may be detected and sets a glass breakage detection mode in step 100. The breakage detection operation of the window glass 5 is executed when this mode is set.
The strength of the window glass 5 decreases when the window glass 5 is broken. That is, when the window glass 5, which is reinforced glass, partially breaks, cracks form throughout the entire window glass 5 and drastically decrease the strength.
As the strength decreases, the clamping force of the clip 40 crushes the end portion (bottom portion) of the window glass 5, as shown in
In detail, the urging force of the second member 42 presses the window glass 5 against the first member 41 of the clip 40. As a result, in a state in which the first member 41 supports the surrounding of the opening 44, the urging force of the second member 42 presses and crushes the region of the window glass 5 corresponding to the opening 44. Then, the clip 40 falls.
The microcomputer 72 determines whether or not the variation value of the sum Vn of the output voltages of the magnetic sensors 61 and 62, that is, the sensor output value
Vn, is within a tolerable range. When the window glass 5 breaks and the clip 40 falls, the variation value goes outside the tolerable range. This enables detection of the falling of the clip 40.
As described above, reinforced glass has a feature in which partial glass breakage forms cracks throughout the glass and drastically decreases the strength. This feature is used to minimize undetected or erroneously detected window glass breakage.
Even when the window glass 5 is not at the fully-closed position as shown in
The breakage detection operation of the window glass 5 performed by the microcomputer 72 will now be described in detail.
When the glass breakage detection mode is set in step 100 of
Next, in step 105, the microcomputer 72 retrieves the sensor output value Vn in the same manner as in step 103. In step 106, the microcomputer 72 determines whether or not the value obtained by subtracting the previous sensor output value Vn−1 from the current sensor output value Vn, that is, the value obtained by subtracting the previous sampling value from the current sampling value is within a tolerable range. Specifically, as shown in
When the variation value is within the predetermined tolerable range, the microcomputer 72 determines in step 106 that the glass is not broken and stores in step 107 the sensor output value Vn, which is retrieved in step 105, in the memory 73. Then, in step 108, the microcomputer 72 waits for a predetermined time. At this timing, the sensor output value Vn obtained in step 105 is set as the previous sampling value (Vn−1).
For example, when the sensor output value Vn varies due to changes in the temperature, the difference between the previous value and the current value within the short period of 500 msec is small, and such difference would be within a tolerable range. Specifically, referring to
When the variation value of the sensor output value Vn is outside the predetermined tolerable range in step 106, the microcomputer 72 determines that there is a possibility of glass breakage and executes a retry operation, which will now be described.
First, in step 109, the microcomputer 72 waits for a predetermined time. In step 110, the microcomputer 72 retrieves the sensor output value Vn. In step 111, the microcomputer 72 determines whether or not the value obtained by subtracting the previous sampling value Vn−1 from the current sensor output value Vn is within a tolerable range. Specifically, referring to
When the variation value is outside the predetermined tolerable range in step 111, the microcomputer 72 determines that there is a possibility of glass breakage, starts a second retry operation, and waits for a predetermined time in step 114, which is shown in
When the variation value of the sensor output value goes outside the predetermined tolerable range in step 116, the microcomputer 72 determines that glass breakage has been detected. Thus, in step 119, the microcomputer 72 activates the warning device 80 and issues an alarm to notify window glass breakage. The microcomputer 72 continuously issues the warning until the reset button 82 is pushed in step 120.
In the present embodiment, the microcomputer 72 serves as a detection unit and a determination unit.
As described above, the microcomputer 72 samples the sensor output value Vn in predetermined time intervals to detect the temporal changes (variation value) of the sensor output value Vn and determine that breakage of the window glass 5 when such a change is outside the tolerable range. The sensor output value Vn does not suddenly change even when the ambient temperature of the magnetic sensors 61 and 62 changes. Thus, a variation in the sensor output value caused by a temperature change will not be determined as breakage of the window glass 5. Further, even when a natural phenomenon such as wind or a temperature change moves the window glass 5, the variation value of the sensor output value Vn would not go outside the tolerable range. Thus, it would not be determined that the window glass 5 was broken. When the window glass 5 breaks, the variation value of the sensor output value Vn goes outside the tolerable range. Thus, breakage of the window glass 5 would be correctly determined.
The above-described embodiment has the advantages described below.
(1) The clip 40 is arranged at the end portion of the window glass 5 and holds the end portion of the window glass 5 with a force that is capable of crushing the end portion of the window glass 5 when the window glass 5 is broken. The magnetic sensors 61 and 62 detect movement (i.e., falling of clip 40) of at least part of the clip 40 when involved in the breakage of the window glass 5. The microcomputer 72 samples the sensor output value in predetermined time intervals and detects temporal changes in the sensor output value. Further, the microcomputer 72 determines that the window glass is broken when the temporal change is outside the tolerable range. This structure provides a breakage detection device capable of ensuring breakage detection without functioning erroneously.
The breakage detection device ensures breakage detection of the window glass 5 even through the window glass 5 is broken but not completely crushed. The breakage detection device detects the breakage of the window glass even when the window glass is slightly open for ventilation and not located at the fully-closed position. In the prior art (patent document 1), the regulator must undergo modifications, which may decrease reliability and quality. However, in the present embodiment, there is no need to modify the regulator, and the breakage detection device has superior reliability and quality. Further, in the prior art, costs tend to increase as the structure becomes complicated. However, the breakage detection device of the present embodiment has a simple structure and is relatively inexpensive.
(2) The microcomputer 72 has a retry function for performing the processes subsequent to step 109 of
(3) The microcomputer 72 uses the retry function and determines that the window glass is broken when a temporal change in the sensor output value goes outside the tolerable range three consecutive times in steps 106, 111, and 116 of
The embodiment described above is not limited to the foregoing description. For example, embodiments in the forms described below are possible.
In the embodiment, an X-arm window regulator is used for the window regulator. Instead, a cable window regulator may be used.
The drive unit is not limited to the electric drive unit 14, which includes the motor. The window glass 5 may be manually driven by a vehicle occupant.
The window glass breakage detection device is applied to the right front door of a vehicle. However, it is obvious that the window glass breakage detection device may be applied to other side doors. Further, in addition to side doors, the window glass breakage detection device may be applied to a rear door and an openable glass roof, which is arranged in a roof.
The clip 40 is arranged at the bottom portion of the window glass 5 but may be arranged instead at a lower sideward part of the window glass 5. It is only required that the clip 40 be arranged on the end portion of the window glass at an unnoticeable area in the vehicle door 1.
The sensor unit 60 includes the two magnetic sensors (Hall elements) 61 and 62 but may include just one magnetic sensor. Further, a magnetic resistor element (MRE) may be used in lieu of the hall element.
As shown in
The outputs of the magnetic sensors 61 and 62 are sent to the microcomputer 72. Instead, the outputs may be sent to another ECU (e.g., body ECU) through an in-vehicle communication line. In this case, the magnetic sensors 61 and 62, the A/D converter, the microcomputer, the in-vehicle communication transistor, the in-vehicle communication connector, and the power supply IC may be modularized.
Number | Date | Country | Kind |
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2007-256094 | Sep 2007 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2008/067484 | 9/26/2008 | WO | 00 | 3/25/2010 |