A soot sensor 16 is arranged in the exhaust gas outlet 12 downstream of the soot filter body 13 in the flow direction A. The sensor could in principle also be arranged closer to the soot filter body 13 or on its rear side. This soot sensor 16 is composed essentially of a ceramic substrate 17 in the form of a small plate, on which at least two measuring electrodes 18, 19 are provided. They can be provided, for example, using thick film technology, by painting on or spraying on or in the form of an interdigital electrode structure. Soot particles are deposited on the surface of the ceramic substrate 17 and thus change the electrical impedance between the measuring electrodes 18, 19. The changing impedance is a measure of the quantity of the deposited soot particles. This is explained in even more detail in conjunction with
In the embodiment illustrated in
An impedance measuring device 24 (e.g.,
In addition to the absolute value of the electrical impedance, the phase of the electrical impedance can also be used as a measure of the soot-charged state of the soot particle filter.
The described measuring methods can of course also be used correspondingly for the soot sensor 16 and its measuring electrodes 18, 19.
In the embodiment illustrated in
Further possibilities for the provision of the measuring electrodes are illustrated in
The measurement signal for the soot particle charge of the soot filter body 13 or of the ceramic substrate 17 is temperature-dependent. For this reason, for the purpose of compensation the temperature has to be measured by at least one temperature sensor, in which case the temperature measurement signal is then used to compensate the characteristic curves and measurement results illustrated in
The obtained measured values or the measurement curves shown in
According to the invention, a measuring arrangement for the soot particle filter 13 is provided with a first measuring electrode 31 and a second electrode 32 with which the charge of the soot particle filter 13 can be determined. Here, the measuring electrodes 31, 32 are preferably of planar configuration and are arranged opposite one another. In this context, the measuring electrodes 31, 32, or one of them, can be arranged in the interior of the soot particle filter 13. Details are given below on advantageous arrangements in which the measuring electrodes 31, 32 are arranged on the outer surface of the soot particle filter 13 or at a short distance from the outer surface of the soot particle filter 13.
The electrical impedance which is effective in the partial volume region of the soot particle filter 13 between the measuring electrodes 31, 32 is dependent, on one hand, on the area of the measuring electrodes 31, 32 and on the distance between them, i.e., the diameter of the soot particle filter 13 at the respective location. On the other hand, however, the impedance is also dependent on the dielectric constant of the material located between the measuring electrodes 31, 32. Owing to the comparatively high dielectric constant of soot deposited in the soot particle filter 13, the soot charge in the volume region measured by the impedance measurement can be measured with high accuracy. There is provision here for the electrical impedance to be evaluated both with respect to its virtual part and to its real part and in terms of absolute value and phase. The aforesaid measurement variables are referred to below as a measurement signal for the sake of simplification. In this context, the evaluation of the measurement signal can be performed by the impedance measuring arrangement 24 or by a separate evaluation device (not illustrated).
In this context it is advantageous for the measurement frequency for determining the impedance to be suitably selected, and if appropriate varied, with the aim of obtaining the largest possible measurement signal and the most reliable possible information about the charge. The frequency of the measurement voltage is advantageously set in the range between 1 kHz and approximately 30 MHz. A frequency range from approximately 1 kHz to approximately 20 MHz is preferred, and the measurement frequency is particularly preferably approximately 10 MHz. It is also advantageous to perform simultaneous measurements of the temperature in the most significant soot particle filter region or in the region of the measuring electrodes 31, 32. As a result, temperature dependencies of the impedance measured value can be corrected or a temperature compensation of the measurement signal can be performed.
The measuring electrodes 31, 32 can, for example, be provided on the surface of the soot particle filter 13 by way of thick film technology or else by an electrically conductive material being sprayed or painted on. It is also advantageous to apply metal-containing films with the filter body, for example by sintering in close contact. The measuring electrodes 31, 32 can also be secured positionally on the filter body by the pressing force of the mounting mat 33 which occurs in the installed state.
According to the present invention, at least two, and preferably more, measuring electrodes 31, 32 can be provided at different locations, which permits the charge in the soot particle filter 13 to be determined with spatial resolution. The partial volume regions which are measured by the impedance measurement can overlap here or be separated from one another. In this way, the charge of the soot particle filter 13 can be determined locally. Depending on the size of the soot particle filter 13 and after the aimed-at spatial resolution, three, four or more electrode arrangements can be arranged, preferably in the direction of flow of the exhaust gas with an offset. Since in particular the outflow end region of the soot particle filter 13 is susceptible to blockage, it is advantageous when there are a plurality of measured partial volume regions to arrange them increasingly densely in the direction of flow of the exhaust gas, which improves the accuracy of the determination of the charge.
It is advantageous to arrange the electrodes 31, 32 and 31′, 32′ at a distance A on the carrier 36 with respect to their central longitudinal axis, which distance a corresponds approximately to half the circumference of the soot particle filter 13. In this way, in the mounted state of the carrier 36 the electrodes 31, 32 and 31′, 32′ are arranged approximately diametrically opposite one another. In addition, it is advantageous to arrange the electrodes 31, 32 and 31′, 32′ on the carrier 36 with an offset in the lateral or longitudinal direction of the carrier 36.
The soot particle filter 13 is provided with a measuring arrangement with an electrode structure which can be used to determine the charge of the soot particle filter 13. Here, the electrode structure is formed by way of example by a first, approximately rectangular, planar electrode 22, and a second electrode 23 which is arranged diametrically opposite the latter and has the same shape. The electrodes 22, 23 are preferably arranged as illustrated in such a way that the imaginary connecting line which extends between their respective center points is oriented perpendicularly with respect to the longitudinal direction of the ducts 14, 15 of the soot particle filter 13. The electrodes 22, 23 thus form the end faces of a coherent, approximately cylindrical partial volume region of the soot particle filter 13, this partial volume region having an approximately rectangular cross section overall here. The longitudinal dimensions of the cylindrical partial volume region correspond here to the lateral dimensions of the soot particle filter 13 or of the filter segment, and the electrodes 22, 23 each rest on the outside of the particle filter. The electrodes 22, 23 in this way form the plates of a plate capacitor whose dielectric is formed by the material located between the electrodes 22, 23.
The above is illustrated once more in
It is advantageous to use a soot particle filter 13 which is composed of a plurality of segments which are connected in parallel in terms of flow. Here, particle filter segments with a rectangular or square cross section are preferred. In total, external rounding of a soot particle filter which is composed of individual segments still makes it possible to obtain a filter body with a round or oval cross section. The individual segments are connected to one another mechanically in a flush fashion using a partially elastic joining compound. In this configuration, it is advantageous to provide the electrodes 22, 23 at the joint between the two respectively abutting segments so that they rest on the outside of a respective segment and are surrounded by the joining compound. A partial volume region of the soot particle filter 13 which is measured by the measuring arrangement can, with the described measuring arrangement, also be arranged completely in the interior of the filter body and surrounded by particle filter material. In the way described above, a dependence of the filter charge in the radial direction can be determined with respect to the flow direction A of flow of the exhaust gas.
According to the invention, the electrical capacitance or the complex electrical impedance of the capacitor which is formed via the electrodes 22, 23 is determined by the impedance measuring device 24. Here, the symbolic field lines 37 represent in schematic form the partial volume region, measured via the impedance measurement, of the soot particle filter 13.
In the device illustrated in
The measuring arrangement also comprises an impedance measuring device 24 which is connected to the coil 39 by feed lines. The coil 39 is supplied with a measurement voltage, preferably in the form of an alternating voltage, via the impedance measuring device 24. The section of the soot particle filter 13 which is surrounded by the coil 39 forms the core of the coil, for which reason its inductance L is determined essentially by the material acting as the coil core, or its permeability constant μr. Owing to the different permeability constants μr of soot and of mineral-like ashes, the soot charge and the ash charge can be differentiated by the measured inductance L in this context. The measured inductance here is linked to the complex electrical impedance of the conductor structure 39 and there is provision to evaluate the latter with respect to its virtual part and/or its real part or according to its absolute value and phase. In addition to the inductance L, the electrical losses, such as the ohmic losses or eddy current losses, can also be measured and evaluated. With respect to the aforesaid measurement variables, the term measurement signal is used below for the sake of simplification. There is provision for the impedance measuring device 24 to be used both for supplying the voltage and current and for evaluating the measurement signal. However, the measurement signal can also be evaluated by a separate measuring device.
In this context it is advantageous, when determining the inductance, to suitably select and if appropriate vary, the measurement frequency with the aim of obtaining the largest possible measurement signal and the most reliable possible information about the charge. The frequency of the measurement voltage is preferably set in the range between 1 kHz and approximately 30 MHz. A frequency range from approximately 100 kHz to approximately 10 MHz is preferred, and the measurement frequency is particularly preferably approximately 1 MHz. The amplitude of the supply voltage which is applied to the coil 39 by the impedance measuring device 24 is preferably selected in a range between 1 V and 1000 V. Since the inductance L of the coil 39 is also dependent on its geometry or number of turns, the sensitivity can also be suitably adapted by adapting these variables. It is also advantageous simultaneously to measure the temperature in the most significant filter region or in the region of the conductor structure 39 in order to be able to correct temperature dependencies of the inductance measured value or impedance measured value.
At least two coil-shaped conductor structures can be placed at different locations, which permits the charge in the soot particle filter 13 to be determined with spatial resolution.
As well as directly winding the coil-shaped conductor structure 39 around the filter body, further arrangements, which are obtained through simple modifications and are therefore not illustrated in more detail, are contemplated within the scope of the claimed invention. For example, the conductor structure 39 can be in the form of a coil on the internal surface of a housing which surrounds the soot particle filter 13. Furthermore a coil-shaped conductor structure can be advantageously arranged completely in the interior of the soot particle filter 13 parallel to or else transversely with respect to the flow direction A of the exhaust gas. An overlapping arrangement of coils with different diameters permits a coupled coil arrangement with a predefinable coupling to be provided.
When there are a plurality of coils which, in particular, are arranged with an offset with respect to one another, a variable which correlates to the mutual inductance of a coil can be advantageously measured, for example the mutual inductance of a coil with respect to another coil, and evaluates with respect to the filter charge. In one particularly advantageous embodiment (also not illustrated), three coils are arranged one behind the other in the direction of the exhaust gas flow and are, for example, wound around the filter body or surround volume regions of the filter body which lie one behind the other. The central coil can be operated as a transmitter, while the two other coils are respectively operated as receivers for the magnetic field induced in them by the central coil. With such an arrangement, asymmetries with respect to the axial distribution of the filter charge can be advantageously arranged. In this way, an ash charge or filter blockage which originates for the most part from the outflow side of the soot particle filter can be detected and evaluated.
In order to clarify the measuring effect which is measured by means of a measuring arrangement according to
The above-explained devices make it is possible to measure accumulations of soot with spatial resolution, and regeneration of the soot particle filter can be initiated if the soot charge exceeds a predefinable limiting value in at least one of the measured partial volume regions. This prevents the soot particle filter being charged locally with soot beyond a permissible minimum degree, and as a result being destroyed at this location by excessive release of heat when regeneration is carried out through the burning off of soot. Of course, regeneration is also triggered if it is detected that the integral overall charge of the soot particle filter exceeds a predefinable threshold value. In addition it is advantageous, if appropriate, to adapt the limiting value which triggers the regeneration in order, for example, to react to changing regeneration conditions. This avoids an unacceptable rise in the counterpressure caused by the particle filter charge. The triggering of the particle filter regeneration in a way which is matched to requirements and adapted to the actual soot charge, limits the number of regeneration processes to a minimum and thus the thermal loading of the soot particle filter and of further exhaust gas cleaning units which may be present is kept low.
The limiting values for the local charge or the integral charge which are most significant for the triggering of regeneration are expediently stored in a control unit. The operation of a diesel engine is preferably controlled by this control unit and reset for regeneration of the soot particle filter. A person skilled in the art is familiar with operating modes which are suitable for this and they therefore do not require any further explanation here.
It is advantageous if the regeneration time of the soot particle filter is defined as a function of the local and/or integral charge, determined before the triggering of the regeneration, for example by a predefined characteristic-diagram-based regeneration time. In this context the temperature in the soot particle filter can be advantageously measured and the regeneration time defined as a function of previously stored soot burning-off rates for the respective temperature. The success of the regeneration is expediently checked by determining the charge again after the regeneration has ended. The predefined regeneration time can be appropriately corrected by evaluating a comparison between the determined charge before and after the regeneration. This avoids the operating state, which is necessary for the regeneration, being maintained for longer than necessary, and the expenditure of energy or additional consumption of fuel for the regeneration is thus kept small. In order to reliably define the duration of the regeneration process it is expedient here to perform averaging over the corresponding values before and after a plurality of regeneration processes.
It is particularly advantageous if the charge of the soot particle filter is also monitored during the regeneration process. The regeneration operating mode is then preferably maintained until the charge in each of the partial volume regions measured by the corresponding pairs of electrodes has dropped below a predefinable lower limiting value. This avoids incomplete particle filter regeneration processes and maximizes the absorption capacity of the soot particle filter for the subsequent normal operating mode of the diesel engine.
The determination of the particle filter charge in two or more partial volume regions of the soot particle filter is advantageously also used to differentiate between a soot charge component and an ash charge component. For this purpose, the fact that the measurement signal of a respective pair of electrodes is composed in an additive fashion from a component which is caused by the soot charge and a component which is caused by the ash charge, and the ash charge grows continuously is utilized. Although the contribution of the ash charge to the overall measurement signal is small, the ash charge component can, if appropriate, be determined if the time profile of the measurement signal is measured and a signal component which grows continuously within the course of the period of use of the soot particle filter 13 is determined and taken into account. In this context it is also advantageous to vary the measurement frequency.
In particular when the ash charge forms a very small component of the measurement signal, the ash charge is advantageously determined indirectly by evaluating the measurement signal in terms of its time profile and spatial profile. In particular, on the basis of the possibly different profile of the measurement signal, to what extent part of the soot particle filter has a greater soot charge than another can be determined, or whether only a small degree of soot charge, or none at all, occurs due to a high degree of deposition of ash in a partial volume region.
Since the absorption capacity for soot particles drops as the ash charge increases, it is advantageous to adapt or define the duration of the regeneration process and/or the time intervals between two regeneration processes as a function of the determined ash charge.
Specifically total blockage as a result of deposition of ash can be determined if there is no further accumulation of soot in one of the measured partial volume regions of the soot particle filter, that is an at least approximately stable measurement signal is present. In particular, when the charge is measured in a multiplicity of regions of the soot particle filter a degree of filling with ash can be determined with respect to the overall volume of the soot particle filter. As a result, the possibility of such particle filter becoming unusable owing to an excessive ash charge can be detected in good time and an appropriate warning message can be issued. It is advantageous in this context to carry out a predictive calculation about the further profile of the deposition of ash and to issue a warning message if the remaining residual running time up to the point when the soot particle filter becomes unusable drops below a predefinable value.
In the case of a wall flow filter, the filter may also become unusable owing to a stopper breakage. As a result, there is no longer any filter effect in the respective region. This can advantageously be detected by a separate soot sensor arranged downstream of the soot particle filter. However, this type of damage can also be detected if there is no longer any appreciable rise in the charge in a respective region over a predefinable time period. There is also provision for a fault message to be issued for this type of damage.
A further improvement in the reliability when the charge state is determined and when the soot particle filter is operated is obtained if, in addition to the measuring arrangement according to the invention, a pressure sensor or differential pressure sensor is used to measure the ram pressure upstream of the soot particle filter. The charge of the particle filter is also characterized on the basis of the corresponding pressure signal. Pressure sensors and signal evaluation methods with which a person skilled in the art is familiar can be used for this, for which reason further information in this regard can be dispensed with.
The pressure sensor permits the reliability and efficiency of the operation of the particle filter to be improved further. It is advantageous for this, for example, to subject the particle filter charge which is determined by the impedance measuring device to checking, plausibility checking or correction by means of the pressure signal. It is advantageous, for example, to use an interrelation of the manner of a cross-correlation to reconcile the values obtained from the measurement signals of the impedance measuring device for the soot charge or for the charge limiting values which are most significant for the process of particle filter regeneration if appropriate with the pressure signal values, or to correct them. The additional pressure sensor can also be used to carry out diagnostics of the impedance measuring device in order to detect faults or defects and if appropriate indicate them.
Number | Date | Country | Kind |
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10 2004 007 038.5 | Feb 2004 | DE | national |
10 2004 007 039.3 | Feb 2004 | DE | national |
10 2004 007 040.7 | Feb 2004 | DE | national |
10 2004 007 041.5 | Feb 2004 | DE | national |
This application is a National Stage of PCT/EP2005/001339, filed Feb. 10, 2005, which claims the priority of DE 10 2004 007 038.5, filed Feb. 12, 2004; DE 10 2004 007 039.3, filed Feb. 12, 2004; DE 10 2004 007 040.7, filed Feb. 12, 2004; and DE 10 2004 007 041.5, filed Feb. 12, 2004, the disclosures of which are expressly incorporated by reference herein.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP05/01339 | 2/10/2005 | WO | 00 | 4/17/2007 |