This application claims priority to Netherlands Patent Applications Nos. NL2003473, filed on Sep. 11, 2009, and NL2002863, filed on May 8, 2009, each of which is hereby incorporated herein by this reference.
The present invention relates to dispensing technologies, and in particular to devices for dispensing highly viscous liquids from a container, and methods for manufacturing same.
Conventional devices for dispensing media from a container generally comprise a form-retaining, injection-molded nozzle that forms a dispensing conduit for dispensing a medium (e.g., a viscous liquid, gel, etc.) from the container to the surrounding area. In order to prevent exposure of the medium to the ambient air, such as, for example, to prevent the medium form drying out, the dispensing conduit can generally be closed by means of a cap or cover element. However, such closures are generally insufficiently gas-tight to adequately protect the medium from exposure to the ambient air. Moreover, such a cap or cover introduces a separate part from the nozzle, which adds to manufacturing complexity, and which can become deformed (and thus no longer fit well) or even lost with repeated use.
What is needed in the art is a dispensing device that solves the above-mentioned problems of the prior art.
A device for dispensing a medium from a container is presented. In exemplary embodiments of the present invention, an exemplary container has at least one feed opening connectable to the container by means of coupling means, a dispensing conduit manufactured from substantially flexibly deformable material, and a closing means for a substantially air-tight closing of the dispensing conduit therewith. In exemplary embodiments of the present invention methods for the manufacture of such exemplary dispensing devices can include injection molding the coupling means and the dispensing conduit as a perform, and stretching, blowing or any combination of stretching and blowing a portion of the preform so as to obtain a substantially flexibly deformable, thin-walled dispensing conduit. Alternatively, for example, the coupling means and the dispensing conduit can be separately generated, and later unified or joined, such as, for example, by being ultrasonically welded together, or for example, by in-mold labeling methods, over-molding, welding (via laser, ultrasonic, radiofrequency, heat, mirror, etc.), sealing, clamping, gluing, etc. or any known technique for joining together such disparate parts. In exemplary embodiments of the present invention at least the dispensing conduit is injection molded from a thermoplastic material. In exemplary embodiments of the present invention such thermoplastic material can include, for example, polyolefins, polyamides, thermoplastic polyester elastomer (TPE) and polyethylene terephthalate (PET), or any combinations thereof.
Various exemplary embodiments of the present invention shall be described below with reference to the drawings, in which:
The patent or application file contains at least one drawing executed in color. Copies of this patent or patent application publication with color drawing(s) will be provided by the U.S. Patent and Trademark Office upon request and payment of the necessary fee.
In exemplary embodiments of the present invention, a device for dispensing a medium such as, for example, a liquid, mastic, gel or other highly viscous material from a container can comprise at least one feed opening connectable to the container by means of coupling means, a dispensing conduit manufactured from a substantially flexibly deformable material, and a closing means for effecting a substantially air-tight closing of the dispensing conduit.
In exemplary embodiments of the present invention, because the dispensing conduit is substantially flexibly deformable it can be closed so as to be substantially air-tight via the closing means, thereby preventing the medium in the container from coming into air or gas contact with the surrounding area. In exemplary embodiments of the present invention exemplary devices are also suitable for dispensing media under pressure or that can be brought under pressure.
In exemplary embodiments of the present invention the closing means can operate to close the flexible dispensing conduit by, for example, pushing, pulling, bending, folding, zippering and fastening or any combination thereof—essentially any closure scheme can be used that can be effected on a plastic bag, which is essentially the degree of flexibility which the flexibly deformable dispensing conduit has. The key functionality being that the dispensing conduit is sufficiently deformably flexible to be repeatedly capable of a substantially air-tight closure and then re-opening to allow full flow of the medium, and thus, given this deformable flexibility, a wide variety of actual possible closure mechanisms and schemes are available.
As noted, in exemplary embodiments of the present invention, the dispensing device can be used with a container, and the container can be, but need not be pressurized by some means. If the container is in fact pressurized, so that the medium more easily flows out of it when the dispensing device is open, such pressurization can be, for example, form any known source, including, for example, placing the container on a compressor or pump and pressurizing an inner container or air gap, applying energy to the medium via pump or piston, pre-compressing, wringing, squeezing and turning, shaking, vibrating, or any combination thereof.
In exemplary embodiments of the present invention, contact between the medium and a conventional closure, such as a cap, is prevented. The situation, that, although undesirable, frequently occurs in conventional devices, where some of the medium to be dispensed dries out and adheres to a closing cap of the container, is thus prevented as well in exemplary embodiments of the present invention.
In exemplary embodiments of the present invention, the coupling means and the dispensing conduit can be integrally manufactured and/or manufactured separately and then unified into a single whole. In such exemplary embodiments of the present invention, the opening provided in the coupling means can, for example, connect to the dispensing conduit, whereby the medium can be dispensed from the container via this opening and the dispensing conduit. When the coupling means and the dispensing conduit are integrally manufactured, for example, the number of seals required is minimal, which makes the device more reliable and easier to close.
As noted, as an alternative to being integrally manufactured, the coupling means and the dispensing conduit can also be separately manufactured and subsequently joined or unified into a single whole, such as, for example, via ultrasonic welding, or, for example, via in-mold labeling methods, over-molding, welding (via laser, ultrasonic, radiofrequency, heat, mirror, etc.), sealing, clamping, gluing, or any other known technique for joining together disparate parts. Thus, the thin-walled dispensing conduit can be manufactured separately prior to such unification, and can, for example, be manufactured from a material other than that of the coupling means.
In exemplary embodiments of the present invention, the coupling means and the dispensing conduit can, for example, be manufactured from the same material, whereby they can be integrally manufactured in simple manner and moreover need not be separated from each other for recycling when ultimately disposed of.
In exemplary embodiments of the present invention the coupling means can be, for example, substantially form-retaining, while the dispensing conduit can be, for example, substantially flexibly deformable. The form-retaining coupling means can, for example, ensure a reliable connection to the container, while the dispensing conduit can be flexibly deformable so as to enable repeated substantially gas-tight closing via the closing means.
In exemplary embodiments of the present invention, the coupling means and/or dispensing conduit can be manufactured from, for example, thermoplastics. Such thermoplastic materials can include, for example, materials from the group of polyolefins (such as modified polyethylene and polypropylene), polyamides, thermoplastic polyester elastomer (TPE) and polyethylene terephthalate (PET), or any combinations thereof.
In exemplary embodiments of the present invention, the dispensing conduit can have a wall thickness of between 0.1 mm and 1.5 mm, thereby guaranteeing on the one hand that it is sufficiently thick so as not to leak or otherwise be damaged during closure, and at the same time being sufficiently thin to allow said dispensing conduit to be flexibly deformable. Alternatively, for example, the wall thickness of the dispensing conduit can be between 0.02 mm and 1.5 mm.
In exemplary embodiments of the present invention, the closing means for closing the dispensing conduit can comprise at least one clamping element.
In exemplary embodiments of the present invention, the device can also comprise a substantially form-retaining nozzle housing which can, for example, be arranged on the coupling means and through which the dispensing conduit can be guided. Such a substantially form-retaining nozzle housing can guide the (more flexible and deformable) dispensing conduit, and can also serve as a housing for at least partially storing the dispensing conduit therein.
In exemplary embodiments of the present invention, the at least one clamping element can press the dispensing conduit shut against an inner wall of the substantially form-retaining nozzle housing. Because the nozzle housing is substantially form-retaining, a sufficiently large clamping force can, for example, be exerted on the dispensing conduit in order to provide reliable clamping and closure of the dispensing conduit.
In exemplary embodiments of the present invention, the inner wall of the nozzle housing opposite the clamping element can be provided with a clamping wall member (e.g., a protrusion from the inner wall into the nozzle housing cavity) against which the dispensing conduit can be pressed shut by means of the clamping element. The clamping wall member can, for example, protrude inward from said inner wall so that the dispensing conduit only need undergo a slight transverse displacement before it is pressed shut between the clamping element and said clamping wall member.
In exemplary embodiments of the present invention, an exemplary device can include at least two clamping elements for pressing shut the dispensing conduit there-between. By applying at least two clamping elements the dispensing conduit can be engaged simultaneously from multiple directions, and can be thus closed without being moved transversely.
In exemplary embodiments of the present invention the clamping element can be a wheel, ball or slide displaceable in the nozzle housing. Such a wheel, ball or slide can be provided displaceably in the nozzle housing such that it can be displaced between a position substantially pressing shut the dispensing conduit and a position in which the wheel leaves the dispensing conduit substantially open.
In exemplary embodiments of the present invention an exemplary dispensing device can include operating means for operating the one or more clamping elements. Such operating means can on the one hand be adapted for engaging thereon of an apparatus in which a container with a nozzle device according to the present invention can be placed. The operating means can, for example, on the other hand, themselves have the function of making the clamping elements indirectly controllable, wherein the force exerted on the operating means can, for example, be increased by means of for example a lever action in order to press the clamping elements with a greater force against each other.
In exemplary embodiments of the present invention the operating means can include an element which is slidable over the one or more clamping elements and, for example, when so slid over said clamping elements, can close the dispensing conduit shut via the one or more clamping elements.
In exemplary embodiments of the present invention the operating means can include a rod mechanism with a handle. The rod mechanism can be designed such that the force exerted on the handle is increased by means of lever action so that the clamping elements are pressed against each other as increased force is applied to the handle so as to close the dispensing conduit between such clamping elements.
In exemplary embodiments of the present invention, the nozzle housing can, for example, comprise a recess in its jacket surface, the clamping element can comprise, for example, a part protruding through the recess in the nozzle housing, wherein the protruding part positions the clamping element relative to the nozzle housing and wherein the protruding part can be engaged by the dispensing conduit such that the clamping element can be moved to a position closing the dispensing conduit by an outward directed force, this force being exerted by a medium present in the dispensing conduit. The medium present in the dispensing conduit can, for example, therefore press against the clamping element, whereby this element will move automatically to a position in which the clamping element substantially closes the dispensing conduit. Given this structure, in exemplary embodiments of the present invention an automatically closable nozzle can thus be provided.
In exemplary embodiments of the present invention, the nozzle housing can comprise in its jacket surface a further recess through which a clamping part of the clamping element can be moved. This recess can, for example, also serve to guide the clamping part of the clamping element, whereby the device is more robust and its reliability is increased.
In exemplary embodiments of the present invention the closing means can be deformable via a twisting manner for a substantially air-tight closing of the dispensing conduit. Due to such twisting the substantially flexibly deformable dispensing conduit can deform, for example, to a position in which it is substantially air-tight and the medium present in the container is thus closed in an air-tight manner from its surroundings.
In exemplary embodiments of the present invention the dispensing conduit can be, for example, fixed with one outer end to a nozzle housing and can, for example, comprise a plate part on its other outer end, wherein the plate part and the nozzle housing are rotatable relative to each other in order to thus place the dispensing conduit (i) as twistably deformed via said rotation in a substantially closed position, and (ii) when untwisted and returned to its cylindrical shape, in a substantially open position.
In exemplary embodiments of the present invention locking means can be provided for locking the plate part to the nozzle housing at least in the substantially closed position (where the dispensing conduit is twisted so as to cut-off passage of the medium and close the device). The substantially air-tight closed state of the dispensing conduit can be thus maintained by these locking means, and the dispensing conduit can be thus prevented from unintentionally deforming back to a partially open position.
In exemplary embodiments of the present invention a device can further comprise a container provided with a nozzle as described above.
The present invention also relates to a method for manufacturing a device for dispensing a medium from a container as described above, wherein the coupling means and the dispensing conduit are injection molded in one operation, or for example, where they are separately manufactured and subsequently joined or unified into one whole, such as, for example, via ultrasonic welding, or for example, in-mold labeling methods, over-molding, welding (via laser, ultrasonic, radiofrequency, heat, mirror, etc.), sealing, clamping, gluing, or any other known technique for joining together disparate parts. Thus, the thin-walled dispensing conduit can, for example, be manufactured separately prior to such unification, and can, for example, be manufactured from a material other than that of the coupling means.
In exemplary embodiments of the present invention the coupling means and dispensing conduit can be injection molded, for example, as a perform. In exemplary embodiments of the present invention a portion of the perform can then be stretched, by stretching, blowing or any combination of stretching and blowing, so as to obtain a substantially flexibly deformable, thin-walled dispensing conduit.
In exemplary embodiments of the present invention, an exemplary device can be injection molded from a material, for example, from thermoplastic materials. Said thermoplastic materials can include, for example, polyolefins (such as, for example, modified polyethylene and polypropylene), polyamides, thermoplastic polyester elastomer (TPE) and polyethylene terephthalate (PET), or any combinations thereof.
Further details of various exemplary embodiments of the present invention are next described with reference to the figures.
In the exemplary embodiment of
Those skilled in the art will understand that instead of wheel 30, for example, a ball or slide can also be used, and that the directions of opening and closing can moreover be chosen to be in any random direction. While in the embodiment shown in
In exemplary embodiments of the present invention an exemplary dispensing device can be provided with a clamping member (not shown) which can engage with opening 24. After the exemplary device has been fully formed, and thus dispensing conduit 12 has been extended through opening 24, such clamping member can be used to close outer end 14 (
A second set-up step of the exemplary device is depicted in
As shown in
By moving annular slidable element 32 once again forward (away from container 2) as shown by arrow D, clamping elements 18 once again moved toward each other in the directions of arrows E, as shown in
As noted above, in exemplary embodiments of the present invention, a preform of the dispensing device can be injection molded and then the preform can be treated in some way post-molding to create the final device which contains a flexible dispensing conduit.
When handle 36 is moved forward and rod mechanism 34 moves clamping elements 18 apart, as shown in
In order to make dispensing conduit 12 suitable for dispensing, it is clamped between clamping elements 18, after which the dispensing conduit is severed or cut along line C shown in
When a user desires, the dispensing of the medium can then be stopped by closing dispensing conduit 12 using clamping parts 18, as is shown in
As shown in
In exemplary embodiments of the present invention, a protruding part 60 can, for example, be arranged on handle 36 for limiting the forward extension of handle 36. In the embodiment shown in
With reference to
In a first set-up step a force F is exerted on clamping element 18, whereby it tilts about pivot point 64 (as shown in
An open state for dispensing medium is shown in
When the force F on clamping element 18 is removed, the medium being displaced from container 2 (as shown by arrow M) in dispensing conduit 12 will exert a force G on protruding part 68 of clamping element 18, which causes this part to pivot about pivot element 64 and close dispensing conduit 12 via clamping part 72. Clamping part 72 displaces for this purpose through recess 70 and clamps dispensing conduit 12 against the inner wall of nozzle housing 20, as shown in
It is noted at this juncture that the closure of dispensing conduit 12 differs between the exemplary embodiment with single clamping element 18 as shown in
Alternatively, as noted above, however, there are numerous various mechanisms that can be used or implemented to close dispensing conduit 12. These include, for example, closing the flexible dispensing conduit 12 by, for example, pushing, pulling, twisting, bending, folding, zippering and fastening or any combination thereof—essentially any closure scheme that can be effected on a plastic bag, which is essentially the degree of flexibility which dispensing conduit 12 has. The key functionality being that the dispensing conduit is sufficiently deformably flexible to be repeatedly capable of a substantially air-tight closure and then re-opening to allow full flow of the medium, and thus, given this deformable flexibility, a wide variety of actual possible closure mechanisms and schemes are available.
In order to close nozzle device 1, plate part 76 is rotated in the opposite direction relative to nozzle housing 74, as shown, for example, by the now counter-clockwise arrow shown in
With reference to
In exemplary embodiments of the present invention the Durable Portion can, for example, be reused, and the container and spout—which contact the medium—can be thrown away after the medium has been fully dispensed. As shown in
Such first inner container and second inner container technology is sometimes known as Flair® technology, and is provided by Dispensing Technologies B.V., of Helmond, The Netherlands.
Continuing with reference to
As seen in
Although various exemplary embodiments of the present invention have been described above, the above-presented description and figures are intended by way of example only and are not intended to limit the present invention in any way, except as set forth in the following claims. It is particularly noted that the persons skilled in the art can readily combine the various technical aspects of the various exemplary embodiments described.
Number | Date | Country | Kind |
---|---|---|---|
NL2002863 | May 2009 | NL | national |
NL2003473 | Sep 2009 | NL | national |