This invention relates to a device for driving a fixing element into a work surface, for example a constructional material. The device may be used for driving fixing elements such as nails into wood, and more particularly but not exclusively the invention relates to a nail gun for use such as in the construction of pallets and crates, fixing of floor boarding, manufacture of furniture and the fixing of trim and architraves.
When using machines of the above type, the depression left in the material when the nail is driven to the required depth can be unacceptably unsightly. To improve the finish, the depressions might be filled with a wood-filler which could require further dressing when cured. This is a labor-intensive operation which increases the cost of the process.
It is an object of the present invention to provide a device for driving a fixing element into a work surface and simultaneously for filling any depression formed in the material as the fixing element is inserted.
According to the present invention there is provided a gun device for driving a fixing element into a work surface and including a driving mechanism for driving a fixing element into the work surface, characterised in that the gun device further includes: supply means for a filler material, the supply means having an outlet arranged to deposit filler material on the work surface at a point corresponding substantially to an entry point of the fixing element into the work surface; means for actuating the supply means in response to advancement of the gun device towards the work surface to deposit filler material on the work surface; and means movable in response to retreat of the gun device from the work surface to pass across the work surface over the end of the fixing element so as to cause deposited filler material to smooth and fill any depression formed in the work surface as a result of operation of the gun device.
The supply means may comprise a piston pump dispenser including a body attached to the remainder of the device, piston means biased to an extended configuration, and a reservoir. Thus, as the device approaches the work surface the piston is depressed and filler material in the dispenser is displaced and deposited on the work surface substantially at the point of entry of the fixing element into the work surface such that, in use, the fixing element passes through the filler material and draws a portion thereof into the work surface. The energy required for operation of the piston pump is derived from work done by the user of the device in bringing the device into close proximity to the work surface.
The means for actuating the supply means may comprise a shaft which protrudes from the remainder of the dispenser to contact the work surface. In this way, the contact and the relative motion between the shaft and the remainder of the dispenser causes operation of the dispenser. The shaft may be hollow for the passage of filler material to the outlet. A one-way valve may be incorporated into the piston to inhibit the flow of filler material from the outlet back into the supply means. In this way, return motion of the piston under the unrestrained action of spring loading may induce flow from a reservoir of filler material.
The piston pump dispenser may include a spill port which is covered by the piston means during part of its travel such that on initial movement of the piston means the spill port is open and filler material flows back to a reservoir, while on further movement the piston means closes the spill port and filler material is dispensed through the outlet. The reservoir may be made of a flexible material, for example contained within a substantially rigid frame. This allows the reservoir to accommodate the change in volume associated with the action of the dispenser and allows the reservoir to exclude gases therefrom.
The supply means may be operated on advancement of the device as a result of contact with the work surface.
An axial direction of the outlet may be inclined to a direction of movement of the fixing element from the device into the work surface. The axial direction of the outlet may intersect with the direction of movement of the fixing element. Thus the outlet dispenses the filler material onto the work surface at a position substantially in the path of the fixing element during operation of the device. Thus, the stroke of the dispenser piston together with the angle of inclination of the outlet relative to the path of the fixing element may determine the distance moved by the outlet across the work surface. Such movement may wipe the filler material into any depression caused by the action of the device.
The outlet of the supply means may be movable in response to retreat of the gun device from the work surface so as to cause deposited filler material to fill any depression. Thus, after operation, as the device is raised from the work surface in a direction substantially normal thereto, the motion of the outlet, for example under the influence of a biasing spring, may maintain contact with the work surface so as to wipe across any depression formed in the work surface and to fill the same.
Alternatively, the means movable in response to retreat of the device may be selected from a wiper and a roller. The movable means may be movable such that, on advancement of the device towards the work surface, the movable means is retracted from a first position in which it extends across a direction of movement of the fixing element from the device into the work surface to a second position in which the movable means is clear of the direction of movement and, on retreat of the device from the work surface, the movable means is advanced from the second position to the first position so as to cause deposited filler material to fill any depression. As the movable means is moved between the first and second positions the movable means may be moved initially towards and subsequently away from the work surface. The movable means may be moved along an arcuate path.
The movable means may be movable by means selected from a cam mechanism, a rack and pinion assembly and a worm drive which is operated as the device is advanced towards and retracted from the work surface.
The movable means may be made of a flexible material, such as a resilient material. The movable means may be made of a material having a low coefficient of friction and/or may be coated with a material having a low coefficient of friction.
The wiper may be formed with a waisted portion to increase flexibility thereof. Biasing means may be provided to urge the movable means towards the work surface.
The filler material may be formulated to change from a substantially liquid state in the reservoir to a solid state after being dispensed. In order to prevent the filler material hardening in the outlet, the outlet may incorporate a one-way valve which allows the passage of filler material under the action of internal pressure, but otherwise provides an air-tight seal. In this way the outlet is sealed between use so as to prevent access to air and moisture and the loss of volatile constituents of the filler material.
A guard may be provided to surround the filler material deposited on the work surface. The guard may be at least in part flexible. The outlet may form part of the guard at the time the fixing element is driven into the work surface. Such a guard may assist in the prevention of splattering of the filler material when the fixing element passes through the filler material at high speed.
The movable means may be located in a movable foot of the device. A surface of the foot adapted to contact the work surface may be provided with a non-slip surface. The movable foot may be substantially U-shaped. The outlet may extend into an open side of the U-shaped foot.
The whole of the dispenser for the filler material may be made as a disposable item which is replaced when the filler material is exhausted. Such a disposable item may also include the guard. Alternatively, the dispenser may incorporate a disposable reservoir of filler material for attachment to the remainder of the dispenser. The dispenser itself may then be replaced after several reservoirs have been attached.
For a better understanding of the present invention and to show more clearly how it may be carried into effect reference will now be made, by way of example, to the accompanying drawings in which:
The foot 44 is spring loaded to an extended position, as shown in
In accordance with the present invention, when the two trigger mechanisms are activated, the drive pin 42 moves down through an orifice 47 in barrel 35 to position a dispenser nozzle 34 substantially on an inclined line intersecting the axis of the orifice 47 and hence the axis of motion of the nail 43 when driven. The dispenser nozzle 34 is spring loaded to an extended position as shown in
The filler material is designed to change from a substantially liquid state prior to being dispensed to a solid state after being dispensed.
Backflow through the inlet 14 is prevented by a check ball 12 which engages a seat 16.
The shoe 32 on the dispenser nozzle 34 forms an infill between the open ends of the substantially C-shaped splatter guard when the dispenser nozzle 34 is in its fully depressed position. As the nailgun is fired and the nail impacts with the filler material, the splatter guard forms a complete seal around the nail site 31 against the surface of the wooden block 36.
Various modifications may be made without departing from the invention. For example, the dispenser might employ different valves and piston design or the splatter guard system might be permanently affixed to the nailgun barrel.
The nailgun shown in
A foot 44 is mounted on supports 46 which extend upwardly to a body of the nailgun in conventional manner. As explained previously, the foot 44 is movable relative to the body of the nailgun and is biased towards an extended position. As the foot is caused to retract as a result of contact with the work surface a second, interlocking trigger mechanism (not shown) is conventionally provided as part of the actuating mechanism for the nailgun.
A cam actuator 90 is provided on the body 55 of the nailgun in a predetermined position so as to engage with a cam 91 provided on the foot 44 as the foot is retracted. The foot 44 is substantially U-shaped in configuration so as to substantially surround a region on the work surface into which the nail is to be inserted. The lower face of the foot 44 is provided with a non-slip surface, for example of thermoplastic elastomer having a medium to high Shore hardness, in order to ensure the nail is inserted into the intended region. The non-slip surface may be ridged to enhance grip with the work surface. If desired, the non-slip surface may be removed and replaced with fresh material to ensure a continuing satisfactory engagement with the work surface into which the nail is to be inserted. The nozzle 51 of the dispenser extends into an open side of the U-shaped foot 44 so as to dispense the filler at the desired location as the foot is retracted.
A wiper blade assembly 92 is mounted within the U-shaped foot 44 and includes a wiper blade 93 mounted on a carrier 94. The wiper blade is made of a flexible, or preferably a resilient, material having a low coefficient of friction, such as polytetrafluoroethylene (PTFE), silicone or polypropylene material, to allow the wiper blade to pass smoothly over the work piece. If desired, the wiper blade 93 may be provided with a surface coating to further reduce the coefficient of friction thereof. The wiper blade 93 will tend to wear as a result of repeated movement over the work surface and can be damaged, for example as a result of contact with irregularities in the work surface. The wiper blade, at least, is therefore a replaceable component which can readily be removed and replaced with a new component whenever necessary. The wiper blade 93 may be mounted on the wiper blade assembly 92 by way of biasing means, such as a coil spring or a torsion spring, to urge the free edge of the wiper blade in the direction of the work surface.
The carrier is mounted within the foot 44 in a slidable manner, for example in recesses 95 which allow the carrier to move generally laterally towards and away from the dispenser nozzle 51. The recesses 95 extend substantially laterally in the region thereof closest to the dispenser nozzle 51, but are inclined upwards (away from the work surface) at each end. This results in the wiper blade being lifted at least partially from the work surface at each end of its travel. Such an action may conveniently be obtained by movement along a curved, or arcuate, path.
The cam 91 is mounted on a rotatable shaft 96 which passes through the foot 44. Also mounted on the rotatable shaft, within the foot 44, so as to be rotatable in response to rotation of the cam is one end of an operating arm 97. The other end of the operating arm 97 is rotatably connected to the carrier 94. Biasing means, such as a torsion spring 98 as illustrated or a coil spring, may be provided to bias the carrier 94, and therefore the wiper blade 93, in a direction towards the dispenser nozzle 51.
As can be seen from
In use of the nailgun shown in
At the same time, the dispenser nozzle 51 contacts the work surface and is depressed so as to dispense a predetermined amount of filler in the form of a bead onto the work surface in the region where the nail is to be inserted.
When the nailgun has been moved to within a predetermined distance of the work surface with the foot 44 in contact with the surface, the nailgun is primed and a nail is fired by depressing a conventional trigger (not shown). The nail travels out of the nailgun and passes into the work surface through the bead of filler material drawing a portion of the filler material into the work surface.
The user then lifts the nailgun away from the work surface in a direction substantially perpendicular to the surface and the cam actuator 90 is retracted so as to allow the cam 91 to rotate under the biasing force of the torsion spring 98 so as to move the carrier 94 and the wiper blade 93 towards the dispenser nozzle 51 and again to lift the wiper blade 93 at least partially from the work surface at the end of its range of travel.
As the wiper blade 93 moves towards the dispenser nozzle 51 the carrier 94 runs along the recesses 95 so as to approach the work surface as well as moving towards the dispenser nozzle. The downward movement, combined with flexing of the wiper blade 93 in the region of the waist thereof so that the wiper blade is angled (i.e., not substantially perpendicular) to the work surface, creates a “smearing” action which first pushes filler material in a downwardly direction into the depression created by the nail head as it entered the work surface and then removes excess filler material which remains proud of the depression.
The lifting motion of the wiper blade 93 at the ends of its range of travel, combined with the flexibility resulting from the waisted region, allows the wiper blade readily to ‘flip’ from one angled direction to the other when changing direction of movement at the end of each direction of travel and allows the wiper blade to pass more easily over the work surface without catching on any irregularities. That is, the waisted region 99 acts as a form of hinge. Thus the lower edge of the wiper blade 93 is always trailing behind the upper region thereof irrespective of the direction of movement.
It will be appreciated that the use of a cam 91 and operating arm 97 is not essential and that alternative mechanisms can be used to transmit the downward motion of the nailgun into transverse movement of the wiper blade assembly 92, such as a rack and pinion assembly or a worm drive. Moreover, the wiper blade 93 may additionally or alternatively be pivotable, for example around the lower edge thereof, so as to engage the filler material with a face of the blade and to urge the filler material into the depression in the work surface caused by the head of the nail. Alternatively, the wiper blade may be replaced by other means, such as a downwardly biased roller or the like to urge filler material into the depression in the work surface caused by the head of the nail.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/GB07/01074 | 3/23/2007 | WO | 00 | 12/15/2009 |