This application claims the benefit of Belgian Application No. 2005/0338 filed Jul. 5, 2005, which is hereby incorporated by reference in its entirety.
The invention relates to a device for driving a weaving frame in a weaving machine, comprising a drive with a motor or a geared motor, provided with a bearing on its output shaft, with an eccentric shaft and with a driving rod. On the other hand, the invention relates to a weaving machine provided with one or several such devices.
When weaving, warp yarns are positioned with respect to weft insertion means in order to realize the shed required to manufacture a specific fabric. Once the warp yarns have taken up their exact positions when forming the shed, the one or several weft insertion means will insert the necessary wefts through the shed which, in turn, will be pushed against the fell of the fabric by the weaving reed. Then the warp yarns will be brought into a next position in order to form the next shed, before inserting one or several new wefts.
As for most fabrics, quite a few warp yarns, have to be brought into the same position across the width of a weaving machine with respect to the weft insertion means, the heddles, through which these warp yarns are extending, are hung in a weaving frame which is driven in order to take up these positions. This applies both to flat fabrics where usually all the warp yarns are involved and to weaving pile fabrics where likewise all the warp yarns can be involved, but where things are usually limited to the backing warp yarns. Driving the weaving frames occurs in such a manner that, after weft insertion, each weaving frame takes up a position with respect to the weft insertion means, such that the warp yarns are forming the new shed required and a new weft may be inserted.
A great number of weave structures are characterized by a positioning pattern of the warp yarns with respect to the weft insertion means which is repeating itself over a limited number of wefts, for instance 2, 4, 6 or 8 shots. The weaving frames being driven here by a cam mechanism, the cam realizing the successive positions of a weaving frame in accordance with one or several positioning patterns which are repeating. By making use of different cams for the different weaving frames or at least positioning the cams for driving the different weaving frames in a different manner with respect to one another, the different weaving frames are taking up different positions in order to form the shed required each time to realize the fabric desired.
In order to drive the weaving frames with a more random positioning pattern, an electronic dobby device may be used. With such a device the dobby device will be able to select any position when forming the shed for any selection, in a manner independent of the preceding one and will also be possible to manufacture fabrics without the repeat pattern mentioned in the positions of the warp yarns.
A further, even more flexible method for driving weaving frames consists in providing each weaving frame with its own separate motor in order to bring the weaving frame, each time, in the position required. This method not only enables a random shed forming pattern to be realized, as when using dobby devices. By driving the motors separately it is also possible to impose a particular trajectory as a function of the time, on each motion of each weaving frame, also during its moving from one position into another. This, among other things, will prevent all the warp yarns of each combination of two weaving frames from crossing at the same moment. For it will be possible to ensure that the warp yarns of two weaving frames will get crossed at some other time than a combination of warp yarns of two other weaving frames will get crossed. Furthermore, in this manner, it will also be possible to open the shed more rapidly or more slowly in order to allow the weft insertion more time or less time per machine cycle, for instance, as a function of the fabric, the weaving speed, the width of the fabric or as a function of the weft yarn. It will also be possible to adjust the trajectory of the weaving frame, by means of certain types of these drives equipped with separate drive motors, or to bring the weaving frames into such a position, that the yarns will be subject to a reduced stress when the machine is stationary.
In the European patent application 1 215 317 a motor arrangement for such a device is described, in which it is made possible to install a considerable number of motors in order to drive a considerable number of weaving frames, each motor output shaft being linked to an eccentric shaft, to which a driving rod is linked, which is connected to a weaving frame by means of levers and rods. The continuously rotating eccentric shaft imposes a rocking motion on the driving rod, which is converted into an up and down movement of the weaving frame by linking the driving rod to the other levers and rods. This arrangement requires motors having a high torque and a quick reaction time, which will render this motors very expensive. Furthermore, the driving rod is no longer supported by bearings outside the motor, so that the reactive forces caused by the tension of the warp yarns on the weaving frame which are transmitted to the eccentric shaft through the connecting bars and levers and the driving rod will end up completely, as a load on the bearings of the drive motor. Because of this, the bearings in the motor on the side of the output shaft will be subjected to an additional heavy load, which may cause them to wear out rapidly and to be of a short operating lifetime.
In the European patent application EP 1 477 598 a solution to this problem is described, in which the installation of cheaper motors mounted on one or several frames of the shed forming device is used, each motor being linked to a reductor on the output shaft, which, in turn, is attached to a frame of a shed forming device and the eccentric output shaft being supported by additional bearings in the frame of the shed forming device on the side away from the motor and the reductor. In this manner, the forces in the bearings are reduced and the load imposed on the motor is likewise reduced, as the motor may be operating at a higher speed and may supply a lower torque, which will be converted by the speed reductor into a lower speed and a higher torque. This will render the device significantly cheaper.
In the European patent application 1 489 208 a device is likewise presented equipped with a geared motor, the motor performing an oscillating motion. It is no longer necessary, that the output shaft on which the driving rod is mounted will be an eccentric shaft. The geared motor also is attached to a frame, the output shaft extending through the frame, where it may be connected to a driving rod. The load, which because of the tension of the warp yarns, is guided to the bearing on this output shaft, through the heddles, the weaving frame, the levers and the driving rods, is a very heavy one for this bearing, as the output shaft is supported by a one-sided bearing only.
For a strong solution concerning motor driven weaving frames at a favorable cost and presenting a long operating lifetime it is important that the output shaft of the motor or the reductor (if installed) is supported by a double-sided bearing arrangement. This will strongly reduce the forces acting on the bearings and will also reduce the deflexion of the output shaft, giving cause to a greater strength and less vibrations. These advantages last-mentioned will become more important the more the two bearings are situated closely one to another.
The solution as proposed in EP 1 477 598 has a double-sided bearing arrangement on the output shaft, but has the disadvantage that attaching the geared motor to the frame of the shed forming device on the one hand, and the bearing arrangement of the eccentric shaft on the other hand, will make high demands on the precision of the frame and the geared motor. Finally, the bearing seat in the frame for the abutment has to be positioned accurately with respect to the bearing seat on the output shaft of the geared motor. For this purpose, the position of the bearing seat in the frame has to be provided very accurately with respect to the fastening elements of the frame where the geared motor has to be attached to the frame on the one hand. On the other hand, the fastening elements of the geared motor to be attached to the frame should be carried out very accurately with respect to the bearing in the geared motor. Finally, the connection between the geared motor and the frame has to be carried out with great precision, for instance, by using dowel pins, so that the precision of the various components should not be counteracted by an inaccurate connection. All this will increase the cost of both frame and geared motor, as well as the installation costs to connect the geared motors to the frame. Furthermore, the fact remains that the bearing seat in the frame is meant to fit a bearing of certain dimensions. When, because of different loads exerted on different weaving frames, the decision should be made to use different geared motors and eccentric shafts with different bearings, such a frame will not allow for weaving frames having different bearings on the eccentric to change positions in their drives.
In case the geared motors are installed on both sides of the frame of the shed forming device, as represented in the FIGS. 1, 2, and 5 of EP 1 477 598, the bearing seats in the frame for the bearings on the eccentric shafts, have to be finished centrally in the frame, which is a complicated and expensive operation. Moreover, both the connection of the eccentric shafts on the output shaft of the geared motor and the bearing arrangement of the eccentric shafts in the frame will require space inside the frame, which will prevent the frame from being made more compact or from driving more weaving frames with the same dimension of the frame. In the embodiments represented in the FIGS. 5, 6, 7 and 10 of EP 1 477 598 the eccentric shafts are of unequal length, which will have a different influence on the behavior of the different weaving frames when operating.
The purpose of the invention is to provide a device for driving a weaving frame in a weaving machine in accordance with the preamble of the first claim, a device being obtained with a double-sided bearing for driving a weaving frame which will be compact, simple and at a favorable cost price.
This purpose is attained by providing a weaving frame in a weaving machine, comprising a drive with a motor or a geared motor, provided with a bearing on its output shaft, with an eccentric shaft and with a driving rod, the drive with motor or geared motor, with eccentric shaft and with driving rod being carried out as a driving module in which the eccentric shaft is supported by an abutment being situated in the housing of the driving module on the side of the eccentric shaft away from the motor or the geared motor.
In this manner a compact, simple and cost effective device with a double-sided bearing arrangement for driving a weaving frame in a weaving machine is obtained.
In a preferred embodiment of a device according to the invention, the housing of the driving module is provided to be installed on a frame in the weaving machine.
In this manner, the frame can strongly be simplified as its only remaining function is: attachment of the separate driving modules. This attachment now only determines:
The accuracy of both positionings for these two cases may be an order of magnitude less (order of accuracy 0,1 to 0,5 mm) than the positioning of the bearing of the eccentric shaft with respect to the bearing in the motor or the geared motor (order of accuracy 0,01 to 0,05 mm). This means that the requirements for the accuracy of the frame have been significantly reduced which will strongly simplify the frame and will lower the cost price significantly. It will also be possible to realize the driving module with eccentric shaft, abutment and drive shaft at a low price, because the accuracy requirements of the position of the bearings inside the driving module with respect to the fastening elements of the frame are less stringent. The mutual accuracy of the bearing seats with respect to each other is easier and cheaper to be realized with compact driving modules than with larger units such as, for instance, a frame with integrated bearings as made possible by the state-of-the-art.
In a preferred embodiment of a device according to the invention, the frame is consisting of a base plate and an upright wall provided for attaching one or several driving modules to it.
In an advantageous embodiment of a device according to the invention, the driving module with eccentric shaft, the abutment and the driving rod are composed as a preassembled unit, provided to be installed on the frame as a whole.
This is particularly favorable with respect to the cost price and to exchange a driving module for servicing purposes.
For an efficient installation of different driving modules for driving different weaving frames, the device may be provided in the following manners:
In a preferred embodiment according to the invention, one or several frames, to each of which driving modules, each of which driving a weaving frame, with their housings are attached, are each linked to one of the side frames of the weaving machines.
In a preferred embodiment of a device according to the invention, an eccentric shaft is composed of three parts, i.e.:
In a preferred embodiment of a device according to the invention, the output shaft of the motor or the geared motor is carried out with such a large diameter that the greater part of a projection of the second part of the eccentric shaft along the center line of this second part fits inside the cross-section of the output shaft.
In an advantageous embodiment of a device according to the invention, the said first part of the eccentric shaft is carried out as a shaft journal attached in the eccentric recess of the shaft journal of the output shaft of the motor or geared motor and which has a diameter that is smaller than or equal to the diameter of the second part of the eccentric shaft.
This is strongly in favor of the compactness and the strength of the driving module. At the same time, the diameter of the output shaft of the motor or the geared motor is the cause of a larger diameter of the abutment, so that it also produces a better resistance to the forces exerted on the weaving frame by the warp yarns, which are transmitted via the heddles, through the levers and driving rods, to the eccentric shaft and to the motor or geared motor which is resulting in a longer operating lifetime of the abutment.
In a more advantageous embodiment of a device according to the invention, the attachment of the shaft journal in the output shaft of the motor or geared motor occurs by means of one or several bolts which are screwed, at least, into the first and second part of the eccentric shaft into the output shaft of the motor or the geared motor.
In a particular embodiment of a device according to the invention, the projection of the eccentric second part of the eccentric shaft fits entirely inside the cross-section of the output shaft of the motor or the geared motor and the shaft journal forming the first part of the eccentric shaft, has the same diameter as the second part of the eccentric shaft and the first and the second part of the eccentric shaft are concentric.
Because the first and the second part of the eccentric shaft are concentric, the connection with the output shaft of the motor or the geared motor becomes more rigid and more stable.
In an advantageous embodiment of a device according to the invention, the output shaft of the motor or the geared motor is provided with an eccentric shaft journal on which the driving rod is bome.
This means that the first and the second part of the eccentric shaft are integrated into the output shaft of the motor or the geared motor, which enables the device to be made even more compact and stronger.
In a more advantageous embodiment of a device according to the invention, after installation of the driving rod with the bearing on the shaft journal, the third part of the eccentric shaft carrying the abutment is installed by connecting the third part of the eccentric shaft to the eccentric shaft journal on the output shaft.
The first and the second part of the eccentric shaft are connected very rigidly and compactly to the output shaft of the motor or the geared motor and the installation of the third part is significantly simplified by its separate and simple shape.
The abutment carried by the third part of the eccentric shaft, may be externally installed on the third part of the eccentric shaft on the one hand.
On the other hand, the abutment carried by the third part, however, may be fitted into a recess in the third part, the housing or a flange of the housing being provided with a fixed shaft journal carrying the bearing.
Preferably, the said fixed shaft journal on the housing or on a flange on the housing is situated coaxially with respect to the output shaft of the motor or the geared motor.
In this embodiment, the bearing of the motor or of the geared motor and the abutment in the eccentric shaft are situated even more closely to one another, still further limiting the deflection of the eccentric shaft and still further increasing the strength of the driving module. Also the driving module becomes even more compact, which is an advantage when using several driving modules.
When, moreover, the abutment is of the same diameter and has the same properties as the bearing on the output shaft of the motor or the geared motor, and the driving rod is situated centrally between the bearing on the output shaft of the motor or the geared motor and the abutment, the operating lifetime of both bearings will be similar, since both bearings will be subjected to almost the same load.
In a particular embodiment of a device according to the invention, the reductor is consisting of a gearwheel on the output shaft of the motor which is meshing with one or several small planetary gears rotating at high speed, which in turn are meshing with an internal gear which is installed fixedly into or is part of the housing of the driving module.
In a more particular embodiment of a device according to the invention, the small planetary gears rotating at high speed, are built into a planet carrier performing a slowly rotating motion, the planet carrier being the output shaft.
Since the magnitude of this component, the output shaft can be very simply carried out having a large diameter without enlarging the construction of the driving module. Conversely, a reductor with reduction stages, as described above, always has gearwheels situated next to one another, so that most of the time, the external dimensions of the reductor with ordinary stages will be significantly larger than will be the case with a reductor of the planetary type. By means of the planetary reductor a significant speed reduction may be realized with a compact design. Furthermore, the gearwheel on the output shaft will always be smaller when using a reductor with ordinary stages than when using a reductor of the planetary type, so that also the diameter of this output shaft will be much smaller.
In an advantageous embodiment of a device according to the invention, the device is provided with means to determine mechanically the reference point of the drive motor.
In a more advantageous embodiment of a device according to the invention, in an angular position of the eccentric shaft with respect to the housing, considered as a reference position, drilled holes are provided in the flange of the housing, the third part of the eccentric shaft journal and the output shaft of the motor or the geared motor successively.
In order to determine the reference point, preferably the eccentric shaft is provided to be rotated until a dowel pin may be inserted through the drilled hole in the flange, the drilled hole in the third part of the eccentric shaft and the drilled hole in the output shaft successively.
On the other hand, the purpose of the invention is to provide a weaving machine which is provided with a compact, simple and cost effective device with a double-sided bearing for driving the weaving frames in a weaving machine.
This purpose is attained by providing a weaving machine which is provided with one or several devices according to the invention as described above.
The present invention will now be further explained by means of the following detailed description of a device according to the invention. The intention of this description is only to produce an explanatory example and to point out any further advantages and particulars of the present invention and therefore may by no means be interpreted as a restriction of the field of application of the invention or of the patent rights demanded for in the claims.
In this detailed description, by means of reference numbers, reference is made to the attached drawings of which:
A device for driving a weaving frame in a weaving machine as represented in the
A preferred embodiment consists of a driving module (1) with an eccentric shaft (2), a bearing (3) and a driving rod (8) to be composed as a preassembled unit which is provided to be installed on the frame (6) as a whole.
For an efficient installation of different driving modules for driving different weaving frames, as represented in the
In each of the cases mentioned above, driving modules (1) both with or without reductors (7), or a mix of both types may be used.
For the following, it will be understood, that we consider the eccentric shaft (2) as consisting of three parts (as represented in the
As represented in
In
As represented in the
As represented in the
Preferably, the driving module (1) is provided with means in order to determine mechanically the reference point of the motor (4), being part or not of a geared motor (4, 7). To that effect, it is possible, for instance, in an angular position of the eccentric shaft (2), to provide drilled holes (14, 15, 16) considered to be a reference position with respect to the housing, passing through the flange (51) of the housing (5), the third part (23) of the eccentric shaft journal and the output shaft (9) of the motor (4) or the geared motor (4, 7) successively. In order to determine the reference point, the eccentric shaft (2) may be rotated until a dowel pin (not represented in the figures) may be passed through the drilled hole (14) in the flange (51), the drilled hole (15) in the third part (23) of the eccentric shaft (2) and the drilled hole (16) in the output shaft (9) successively. This angular position is then serving as a reference position and may be imposed as such on the rotary measuring system of the driving module (1).
Weaving machines may be equipped with one or several of such driving modules (1) for driving weaving frames (12), part of the weaving frames (12) may also be driven by a cam disc machine, an electronic dobby device or any other shed forming device.
Number | Date | Country | Kind |
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2005/0338 | Jul 2005 | BE | national |
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3568725 | Hindle et al. | Mar 1971 | A |
3680603 | Hindle et al. | Aug 1972 | A |
4393902 | Brock | Jul 1983 | A |
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4518020 | Speich | May 1985 | A |
5613526 | Palau et al. | Mar 1997 | A |
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6357486 | Braun | Mar 2002 | B2 |
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20020046777 | Hirai | Apr 2002 | A1 |
Number | Date | Country |
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1477598 | Nov 2004 | EP |
1489208 | Dec 2004 | EP |
Number | Date | Country | |
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20070028990 A1 | Feb 2007 | US |