Information
-
Patent Grant
-
6203668
-
Patent Number
6,203,668
-
Date Filed
Friday, October 7, 199430 years ago
-
Date Issued
Tuesday, March 20, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 029 434
- 029 436
- 029 52502
- 029 52503
- 029 700
- 241 1012
- 241 2851
- 403 335
- 403 360
- 403 361
- 403 381
- 403 4051
- 403 4061
- 403 4071
- 403 4081
- 403 DIG 4
- 162 272
- 162 273
- 248 22341
- 248 680
- 100 170
- 072 238
- 492 47
-
International Classifications
-
Abstract
A device for fastening a roll to the frame construction in a paper machine, paper finishing machine, or equivalent, wherein the ends of the roll are provided with bearings. The bearing housings of the bearings, or fastening bases formed onto the bearing housings, are mounted against a back-up face formed on the frame construction so as to position the roll in its place on the machine frame. On the machine frame, fastening members are arranged to be displaceable in a direction substantially perpendicular to and against the back-up face formed on the frame construction and include flange portions, i.e., shoulders or equivalent formed pieces. Correspondingly, the bearing housings, or fastening bases arranged thereon, are provided with grooves corresponding to the shape of the flange portions of the fastening members. When the roll is installed in its place, the flange portions pass into the grooves in the bearing housings. Then, the fastening members tighten the bearing housings or the fastening bases, respectively, forcibly against the back-up faces on the frame construction.
Description
BACKGROUND OF THE INVENTION
The present invention relates to a device for fastening a roll to a frame construction in a paper machine, paper finishing machine, or equivalent, wherein the ends of the roll are provided with bearings housings. The bearing housings, or fastening bases that have been formed onto the bearing housings, are mounted against a back-up face formed on the frame construction so as to position the roll in its place on the machine frame. A method for fastening the roll to the machine frame is also disclosed.
In certain parts of paper machines, board machines and equivalent and/or of paper and board finishing machines, quick replacement of rolls is required in order that unduly long standstills could be avoided. Quick replacement of rolls is a particularly important property in soft calenders, in which, out of the rolls that form the calendaring nip, the soft faced roll must be replaced from time to time and quite frequently for conditioning. However, in conventional frame constructions, the opening of the fastening screws and, on the other hand, the tightening of the screws to the correct tightening torque, constitute quite a laborious and time-consuming working step. The fastening screws are placed in very awkward locations, for example high above the floor plane, far from tending platforms, in narrow gaps, and close to hot roll faces. Also, tightening of the screws to the correct torque requires a high force whose generation under the circumstances referred to above is difficult and even dangerous.
Owing to the drawbacks mentioned above, in the prior art, attempts have also been made to develop various fastening arrangements in which the roll is fastened to the frame construction without screws by means of particular fastening members. However, for the most part, these fastening arrangements have involved a number of considerable drawbacks, such as complicated fastening arrangement and unreliability of the fastening, for which reason such fastening arrangements in machine constructions in operation have been very rare. Moreover, it has not been possible to apply any of such fastening arrangements to a soft calender.
OBJECTS AND SUMMARY OF THE INVENTION
Accordingly, it is an object of the present invention to provide a device and method for fastening a roll to the frame construction by means of which the above drawbacks involved in the prior art are avoided.
It is another object of the present invention to provide a new and improved device and method for fastening a roll to the frame construction by means of which the fastening and detaching of the roll can be carried out easily and rapidly.
In view of achieving these objects and others, in accordance with the invention, fastening members are arranged on the frame of the machine and can be displaced forcibly substantially in a direction perpendicular against the back-up face formed on the frame construction. The fastening members are provided with a flange portion, i.e., shoulders or with equivalent formed pieces, whereby by providing bearing housings or the fastening bases fitted on the bearing housings with at least one groove corresponding to the shape of the flange portions of the fastening members, a secure fastening is attained. In this manner, when the roll is installed in its operating position, the flange portions are arranged to pass into the at least one grooves in the bearing housings, and the fastening members are arranged to tighten the bearing housings or the fastening bases, respectively, forcibly against the back-up faces on the frame construction. Preferably, the bearing housings or fastening bases formed thereon have two grooves so that there are two fastening members having a flange portion which are situated on each side of the roll.
By means of the invention, compared with the prior art, a number of advantages are obtained, of which some of the most important ones are security and reliability of operation of the fastening device. By means of the device in accordance with the invention, the roll also remains in its position in the event of any disturbances. The invention can be applied most advantageously so that, when the device in accordance with the invention is used, the roll is attachable to the frame construction and detachable from the same completely untouched by hand, i.e., by the intermediate of the control desk. Manual operation is, however, also fully possible if desired.
In the method for fastening a roll to a frame of a paper machine, paper finishing machine, or equivalent, in accordance with the invention, the ends of the roll are provided with bearings and fastening members having a flange portions, i.e., shoulders or formed pieces, are arranged on the machine frame. The roll bearings are mounted in respective bearing housings arranged against back-up faces of the machine frame. To fasten the roll, the bearing housings are displaced into connection with the machine frame such that at least one groove in the bearing housing receives a respective one of the flange portions of the fastening members, and the fastening members are then displaced in a direction substantially perpendicular to the back-up faces to tighten the bearing housings against a respective back-up face. The bearing housings can be displaced in a direction parallel to a respective one of the back-up faces in conjunction with the displacement of the fastening members to tighten the bearing housings against the back-up faces. Further, the displacement of the fastening members can be controlled by remote-control via a control desk.
Further advantages and characteristic features of the invention come out from the following detailed description of the invention.
In the following, the invention will be described in detail with reference to some exemplifying embodiments of the invention illustrated schematically in the figures in the accompanying drawings. However, the invention is by no means strictly confined to the details of these embodiments.
BRIEF DESCRIPTION OF THE DRAWINGS
The following drawings are illustrative of embodiments of the invention and are not meant to limit the scope of the invention as encompassed by the claims.
FIG. 1
is a fully schematic side view of a two-nip soft calender to which the device and method in accordance with the invention are applied.
FIG. 2
is an enlarged sectional view of the fastening arrangement of the soft roll placed in the upper position in the second nip of the soft calender shown in
FIG. 1
, in which fastening arrangement the device and method in accordance with the invention are applied.
FIG. 3
is a schematic sectional view along the line III—III in FIG.
2
.
FIG. 4
is an enlarged schematic sectional view of the fastening arrangement of the soft roll placed in the lower position in the first nip of the soft calender shown in
FIG. 1
, in which arrangement the device and method in accordance with the invention are applied.
FIG. 5
is a schematic sectional view taken along the line V—V in FIG.
4
.
FIG. 6
is a schematic perspective view that illustrates the fastening base and the fastening member belonging to the fastening device as shown in
FIGS. 4 and 5
.
FIG. 7
is an alternative embodiment to that of
FIG. 4
showing enlarged schematic sectional view of the fastening arrangement of the soft roll placed in the lower position in the first nip of the soft calender shown in
FIG. 1
, in which arrangement the device and method in accordance with the invention are applied.
FIG. 8
is an illustration corresponding to
FIG. 6
of the fastening base and the fastening member belonging to the fastening device as shown in FIG.
7
.
DETAILED DESCRIPTION OF THE INVENTION
Referring to the accompanying drawings wherein the same reference numerals refer to the same elements,
FIG. 1
is a schematic illustration of a two-nip N
1
,N
2
soft calender, which is primarily utilized for two-sided calendaring of a paper web W. The calendaring nips N
1
and N
2
are formed between a heatable, hard roll and a soft-faced roll. Of the rolls of the first nip N
1
, upper roll
2
is a hard-faced heatable roll, and bearing housing
3
of this roll is rigidly fixed by the intermediate of a fastening base
4
directly to a frame
1
of the calender. Lower roll
5
of the first nip N
1
is a soft-faced roll, and bearing housing
6
of this soft-faced roll
5
is attached by the intermediate of a fastening base
7
to a loading arm
8
. Loading arm
8
is pivotally linked with the calender frame
1
by means of an articulation shaft
9
oriented transverse to the machine direction. Between the loading arm
8
and the calender frame
1
, a loading cylinder
10
is mounted for loading the nip N
1
and for opening the nip when desired.
Of the rolls of the second nip N
2
, upper roll
11
is a soft-faced roll, whose bearing housing
12
is fixed, by the intermediate of a fastening base
13
, directly and rigidly to the frame
1
of the calender. In a corresponding manner, lower roll
14
of the nip N
2
is a heatable, hard-faced roll, whose bearing housing
15
is fixed to a loading arm
17
by the intermediate of a fastening base
16
. Loading arm
17
is pivotally linked with the calender frame
1
by means of an articulation shaft
18
oriented transverse to the machine direction. Between the loading arm
17
and the calender frame
1
, a loading cylinder
19
is mounted for loading the second nip N
2
is loaded and for opening the nip when desired. While being guided by alignment, reversing and spreader rolls
20
,
21
,
22
,
23
arranged in proximity to the nips, a paper web W is guided and passed through both nips N
1
,N
2
of the calender so that one side of the paper web is calendared in the first nip N
1
of the calender, and the opposite side of the paper web is calendared in the second nip N
2
.
FIGS. 2 and 3
are enlarged sectional views that illustrate the fastening arrangement of the upper roll of the second nip N
2
in a soft calender as shown in
FIG. 1
, in which arrangement the device and method in accordance with the invention can be applied for fastening the roll to the frame construction.
FIG. 2
is a sectional view of the fastening arrangement taken in the vertical plane in the longitudinal direction of the machine, and, in a corresponding manner,
FIG. 3
is a sectional view taken along the line III—III in FIG.
2
. In the embodiment shown in
FIGS. 2 and 3
, the bearing housing
12
of the roll is provided with the fastening base
13
, by whose means the bearing housing
12
is fixed to the frame
1
of the soft calender. In the area of the fastening point of the bearing housing
12
, the frame construction
1
of the soft calender consists of a box beam construction, which comprises an upper wall
61
, a lower wall
63
, and side walls (FIG.
3
). Onto the lower face of the lower wall
63
, a back-up face
65
is machined, against which the fastening base
13
of the bearing housing is fixed.
In the embodiment shown in
FIGS. 2 and 3
, backed-off grooves
30
are formed into the fastening base
13
, which run in the longitudinal direction of the machine, i.e. perpendicularly to the roll axle, and which are T-section grooves in the embodiment of
FIGS. 2 and 3
. Only one groove is necessary; however, two grooves is the preferred embodiment. Other sectional forms of the grooves
30
may also be utilized. As shown in
FIGS. 2 and 3
, the T-section grooves
30
are open toward the back-up face
65
formed on the frame, and further, in the embodiment of
FIGS. 2 and 3
, the T-section grooves
30
extend in the longitudinal direction of the machine preferably across the entire length of the fastening base
13
. Fastening members
32
, having a flange portion corresponding to the shape of the grooves
30
, are arranged in the frame
1
of the calender. These members are displaceable in a perpendicular direction in relation to the back-up face
65
.
As shown in
FIGS. 2 and 3
, the fastening members
32
are plate-shaped so that their bottom end is provided with a T-section part or flange portion
33
, which penetrates into the T-section grooves in the fastening base
13
. Regardless of the form of the grooves
30
and the part
33
, these elements should ideally have a corresponding shape. Openings
31
are formed in the lower wall
63
of the box beam that forms the frame
1
of the calender. Through the openings
31
, the fastening members
32
penetrate through the lower wall
63
into the interior of the box beam.
Further, the fastening arrangement in accordance with the invention includes an elongate vertical shaft
38
having a first, lower end in contact with the frame
1
of the calender. Specifically, the shaft
38
has a flange
39
engaging with a surface of the fastening base
13
. In the exemplifying embodiment, a through hole is formed in the lower wall
63
of the box beam of the frame
1
, and through which hole, the shaft
38
is passed to extend into the box beam. The flange
39
of the shaft prevents upward movement of the shaft
38
since the size of the flange
39
is larger than the hole through which the shaft
38
passes. On the shaft
38
, a washer
37
is passed against an upper face
64
of the lower wall
63
, and further a bushing
41
is passed around the shaft
38
and into engagement with the washer
37
. An assembly of cup springs
34
is arranged on the bushing
41
. The axial extension of the assembly is larger than the axial length of the bushing
41
. A horizontal plate
35
is arranged on the spring assembly
34
such that the shaft
38
penetrates through an aperture in the plate
35
. A hollow cylinder
40
is arranged on the plate
35
and has an axial hole through which the shaft
38
extends. The top end of the shaft
38
is provided with a threaded portion
42
onto which a nut
43
is threaded against the upper end of the hollow cylinder
40
. The horizontal plate
35
extends through openings
36
formed in the fastening members
32
so that the fastening members
32
are suspended on the plate
35
.
The fastening arrangement also includes a locating device, i.e., positioning means, which is illustrated in more detail in FIG.
2
. The locating device comprises a cylinder
44
fixed to the inner face of the upper wall
61
of the box beam. A wedge piece
46
is fixed to the piston rod
45
of the cylinder
44
, and, correspondingly, an opening
48
is formed for the wedge piece
46
in the lower wall
63
of the frame construction
1
. The wedge piece
46
penetrates in the manner shown in FIG.
2
through an opening
48
when the piston of the cylinder
44
is in its projecting or extending position. The wedge piece
46
is shaped so that the face of the wedge that is placed toward the fastening base
13
of the bearing housing
12
is substantially straight, i.e., parallel to the piston rod
45
. An opposite side face
47
of the wedge piece
46
, i.e., the face that is placed facing away from the fastening base
13
, is shaped oblique or inclined in relation to the direction of movement of the cylinder
44
piston. Correspondingly, one side of the opening
48
is shaped inclined so that the inclination of the side
49
is substantially similar to the inclined face
47
of the wedge piece
46
.
The operation and the use of the fastening arrangement during installation of a roll and during removal of same, respectively, are as follows. As comes out from
FIGS. 2 and 3
, the spring assembly
34
loads the fastening members
32
upward with a certain force. The pre-tightening of the spring assembly
34
is carried out by means of the nut
43
, and the rigidity of the spring assembly
34
and the pre-tightening produced by means of the nut
43
are selected and arranged such that the spring force of the spring assembly
34
is sufficiently high in relation to the weight of the roll to be fastened, with all of its accessories. A suitable spring force is, for example, from about 3 to about times as high as the weight of the roll. Owing to the construction shown in
FIGS. 2 and 3
, an opening
62
is formed in the upper wall
61
of the box beam of the frame construction
1
, through which opening, e.g., the pre-tightening can be adjusted. Once the pre-tightening has been adjusted correctly, the nut
43
does not need to be rotated further. Thus, during removal and installation of rolls, the pre-tightening need not be re-adjusted separately every time.
When a roll is installed in its position by means of the fastening arrangement in accordance with the invention, first the piston of the cylinder
44
is pulled in so that the wedge piece
46
does not interfere with the installation of the bearing housing. By means of the cylinder
40
, i.e., by introducing a pressure fluid through a connection
44
A into a pressure chamber
43
A defined between an annular shaped frame portion of the cylinder
40
and a movable annular piston
42
A therein which actuates against plate
35
, the spring assembly
34
is pressed together so that the fastening members
32
are shifted downward into a position in which the fastening base
13
can be installed in its position. After this, the roll is transferred, e.g., by means of a crane into a suitable position, and it is shifted further horizontally and in the longitudinal direction of the machine so that the T-section pieces
33
of the fastening members
32
fit into the T-section grooves
30
in the fastening base
13
. The shifting of the roll is continued until the end of the fastening base meets the back-up face
51
formed onto the frame construction
1
. Thereafter, the pressure in the hollow cylinder
40
is reduced so that the force of the spring assembly
34
pulls the bearing housings
12
of the roll upward, whereby the upper face of the fastening base reaches contact with the horizontal back-up face
65
formed on the frame construction. At this stage, the pressure in the hollow cylinder
40
should, however, not be released completely.
After the fastening base
13
is arranged in its place in this manner, it is located in its ultimate position by means of the wedge piece
46
operated by means of the cylinder
44
. The piston rod
45
of the cylinder
44
is pushed outward, whereby the inclined face
47
of the wedge piece
46
meets the inclined face
49
of the opening
48
. In this manner, while being guided by these inclined faces
47
,
49
, the wedge piece
47
is shifted downward and reaches contact with the end face
50
of the fastening base
13
. When the wedge piece
47
is shifted down further, the fastening base
13
is positioned precisely against the back-up face
51
. After this, the pressure can then be released ultimately out of the hollow cylinder
40
, in which case the bearing housing
12
is in its proper operating place in the desired position by the intermediate of the fastening base
13
while supported by the fastening members
32
.
When the roll is removed, of course, the procedure is reversed, so that first the wedge piece
46
is pulled out and up by means of the cylinder
44
, after which the hollow cylinder
40
is pressurized, and the roll can be shifted away from its place by means of a crane in the machine direction. The cylinder
44
of the locating device and the cylinder
40
that compresses the spring assembly
34
can be operated under remote control from a control desk, so that, in the arrangement of the invention, the replacement of rolls is significantly quicker and simpler, in comparison with the prior art.
FIGS. 4 and 5
are schematic sectional views of the application of the fastening arrangement in accordance with the invention to the fastening of the roll
5
placed in the lower position in the first nip N
1
in the calender as shown in FIG.
1
.
FIG. 4
is a sectional view of the roll fastening system taken in the vertical plane in the machine direction, and
FIG. 5
is a sectional view taken along the line V—V in FIG.
4
. Further,
FIG. 6
is a schematic perspective view of the fastening base and the fastening member used in the fastening as shown in
FIGS. 4 and 5
. With regards to its principal structure, the fastening arrangement of
FIGS. 4 and 5
is substantially similar to the system shown in
FIGS. 2 and 3
, but is just inverted “upside down”. Thus, in the embodiment of
FIGS. 4 and 5
, the fastening base
7
which belongs to the bearing housing
6
of the roll
5
is mounted on the loading arm
8
on a back-up face
165
formed on the loading arm.
In the exemplifying embodiment of
FIGS. 4 and 5
, the loading arm
8
consists of a box beam construction, which comprises a lower wall
161
, an upper wall
163
, and side walls (FIG.
5
). The fastening system arranged inside the box beam construction is substantially similar to the arrangement described in relation to
FIGS. 2 and 3
, and, thus, the fastening system includes a shaft
138
, which is arranged in a hole formed in the upper wall
163
of the box beam construction, having a flange
139
couple thereto or formed in connection therewith. The flange
139
prevents the shaft
138
from moving in a downward direction in the illustrations in
FIGS. 4 and 5
. Inside the box beam construction, against a lower face
164
of the upper wall
163
, a washer
137
is placed on the shaft
138
. Further, a bushing
141
is arranged on the shaft
138
, and on this bushing, a spring assembly
134
consisting of cup springs is mounted. Underneath the spring assembly
134
, a transverse plate
135
is mounted having an aperture through which the shaft
138
passes. At the opposite side of the plate
135
, a hollow cylinder
140
is mounted which comprises an axial through hole through which the shaft
138
extends. Further, a threaded portion
142
is formed on the shaft
138
and a nut
143
is threaded onto the threaded portion
142
to hold the entire construction together.
Further, the fastening arrangement includes fastening members
132
, which are plate-shaped pieces and to whose end a T-section piece (flange portion)
133
has been formed in a manner similar to that shown in
FIGS. 2 and 3
. In the upper wall
163
of the box beam construction, openings
131
are formed through which the fastening members
132
penetrate. Further, in the fastening members
132
, openings
136
are formed through which the transverse plate
135
arranged on the shaft
138
is passed so that the fastening members
132
are suspended on the transverse plate
135
. In a way similar to the exemplifying embodiment shown in
FIGS. 2 and 3
, into the fastening base
7
, T-section grooves
130
corresponding to the shape of the T-section pieces
133
of the fastening members
132
are formed. Into the grooves
103
, the fastening members
132
are arranged in the way illustrated in
FIGS. 4 and 5
. In this respect, the embodiment of
FIGS. 4 and 5
differs from the embodiment shown in
FIGS. 2 and 3
so that the T-section grooves
130
formed into the fastening base
7
are placed in the transverse direction of the machine. In this case, the fastening members
132
are thus installed in a corresponding manner. For this reason, the bearing housing
6
and the fastening base
7
must be installed in their positions by shifting in the transverse direction of the machine, and not in the machine direction, which is the case in the embodiment of
FIGS. 2 and 3
.
However, as is illustrated particularly clearly in
FIG. 6
, in the fastening base
7
, a backed-off groove
155
extending in the machine direction is also formed for the fastening members
132
. Thus, the fastening members
132
are shaped in a corresponding way so that the shape of the T-section pieces
133
of the fastening members
132
corresponds to the shape of the backed-off groove
155
placed in the machine direction. As such, the extension of the T-section pieces
133
in the transverse direction of the machine is, in a way corresponding to the shape of the groove
155
, larger than the extension of the plate-like part of the fastening members
132
. This construction permits installation of the bearing housings
6
and the fastening bases
7
also in the machine direction, as in the embodiment shown in
FIGS. 2 and 3
.
Further, the fastening arrangement includes a locating device, which comprises an elongate cylinder
144
fixed at one end to the lower wall
161
of the box beam construction. At an opposed end of the cylinder
144
, a piston rod
145
of the cylinder is connected to a wedge piece
146
having a face placed facing toward the fastening base
7
which is substantially parallel to the movement of the piston rod
145
. An opposite face
147
of the wedge piece
146
is inclined and wedge-shaped. For the wedge piece
146
, an opening
148
is formed in the upper wall
163
of the box beam construction, which opening is shaped similarly to the shape of the wedge piece
146
so that the side of the opening
148
that is placed at the side of the fastening base
7
is straight, and the opposite side, i.e. the side
149
that is placed facing away from the fastening base
7
, is inclined and forms a back-up face for the inclined face
147
of the wedge piece
146
.
In the embodiment of
FIGS. 4
,
5
and
6
, the installation of the roll is carried out as follows. First, by means of the nut
143
, the spring assembly
134
is tightened to the desired pre-tightening level, and by means of the cylinder
140
, the spring assembly
134
is pressed together, whereby the fastening members
132
are pushed to their upper position. Owing to the construction shown in
FIGS. 4 and 5
, an opening
162
is formed in the upper wall
161
of the box beam
8
of the frame construction, through which opening, e.g., the pre-tightening can be adjusted. As described above, the adjustment of the pre-tightening is carried out just once, and after this, the pre-tightening is not interfered with during replacement of rolls. For the installation of the bearing housing
6
into its position, the piston of the cylinder
144
of the locating device has, of course, been pulled into the cylinder, so that the wedge piece
146
does not interfere with the installation of the fastening base
7
. After this, the roll is installed in its position, and this can be performed in two alternative ways.
First, the roll can be installed into its position so that is shifted into its position in the axial direction of the roll, i.e. in the transverse direction of the machine, in which case the T-section grooves
130
in the fastening base
7
meet the T-section pieces
133
of the fastening members
132
. The roll is shifted in the transverse direction until it is in the desired position, after which some of the pressure can be released from the cylinder
140
. After this, the piston rod
145
of the cylinder
144
of the locating device is pushed outward so that the inclined face
147
of the wedge piece
146
glides against the similarly inclined side
149
of the opening
148
. In this manner, the opposite face of the wedge piece
146
meets a back-up face
150
of the fastening base
7
and forces the fastening base
7
to move along the plane face
165
so that the fastening base
7
is placed against a precisely machined back-up face
151
of a back-up piece
166
arranged in the box beam construction. When the fastening base
7
is in tight contact with the back-up face
151
, the pressure in the cylinder
140
can be released completely, in which case the spring assembly
134
pulls the fastening members
132
down in the illustrations of
FIGS. 4 and 5
and tightens the fastening base
7
tightly into its position in the desired location. Removal of the roll
5
out of its place is carried out by performing the operations described above in the reverse sequence.
In the exemplifying embodiment of
FIGS. 4
,
5
and
6
, the roll
5
can also be installed into its position in an alterative way. Since, in this exemplifying embodiment, a backed-off groove
155
that extends in the machine direction is also formed in the fastening base
7
, the roll can be installed into its position by shifting it in the machine direction. Then, the installation of the roll into its position is carried out so that first, by operating the cylinder
140
, the fastening members
132
are shifted to their upper position. At this stage, the cylinder
144
of the locating device is, of course, in the retracted position. Then, the roll
5
can be installed into its position by shifting it in the machine direction so that the T-section pieces
133
on the fastening members
132
meet the backed-off groove
155
, the roll
5
being shifted in the machine direction far enough until the side of the fastening base
7
meets the back-up face
151
. After this, some of the pressure in the cylinder
140
can be released and, by operating the cylinder
144
of the locating device, the fastening base
7
is shifted ultimately to its correct position so that the fastening base
7
is placed tightly against the back-up face
151
. Thereafter, the pressure can be released completely from the cylinder
140
, whereby the roll is in its desired position. Thus, in the embodiment of
FIGS. 4
,
5
and
6
, the roll can be replaced either by using a crane or by using a roll replacement carriage.
FIG. 7
is an illustration corresponding to
FIG. 4
of an alternative embodiment of the application of the fastening arrangement in accordance with the invention to the fastening of the roll
5
placed in the lower position in the first nip N
1
in the calender as shown in FIG.
1
. As will come out from the following description, the sectional view of
FIG. 7
, which is a sectional view taken in the vertical plane in the machine direction of the roll fastening system, shows an arrangement in accordance with the invention which is preferable to that shown in FIG.
4
. Further,
FIG. 8
is a schematic perspective view corresponding to
FIG. 6
of the fastening base and fastening member that are used in the fastening device shown in FIG.
7
.
In the illustration of
FIG. 7
, similar to
FIG. 4
, a loading arm
8
a
comprises a box beam construction including a lower wall
261
, an upper wall
263
having a lower face
264
, and side walls (not shown in FIG.
7
). The fastening system, which is arranged in the interior of the box beam construction, includes a shaft
238
arranged to extend through a hole formed in a fastening piece or member
270
. Shaft
238
is suspended on a flange
239
which prevents the shaft
238
from moving in a downward direction in the illustration of
FIG. 7
, i.e., from passing completely through the member
270
. Against the lower face of the fastening piece
270
, a washer
237
is placed around the shaft
238
. Further, a bushing
241
is arranged on the shaft
238
, and onto this bushing, a spring assembly
234
consisting of at least one cup spring is installed. Underneath the spring assembly
234
, i.e., at end of the bushing
241
opposite the washer
237
, a transverse plate
235
is mounted. Plate
235
has an aperture through which the shaft
238
freely passes. At the opposite side of the plate
235
(the other side which does not engage with the spring assembly
234
), a hollow cylinder
240
is installed. Cylinder
240
comprises a through axial hole through which the shaft
238
extends. In a manner similar to the embodiments described above, a threaded portion
242
is formed on the shaft
238
and a nut
243
is threaded onto this threaded portion. Nut
243
thus functions to hold the construction together.
As explained in the embodiments described above, the fastening arrangement further includes fastening members
232
, which are, also in this embodiment, plate-shaped pieces and to whose ends T-section pieces
233
are formed, as described above. Through openings
231
are formed in the fastening piece
270
and through which openings
231
, the fastening members
232
pass. Into the fastening members
232
, openings
236
are formed, through which the transverse plate
235
arranged on the shaft
238
passes so that the fastening members
232
are suspended on the transverse plate
235
. Similar to the embodiments described above, into the fastening base
7
a
, T-section grooves
230
corresponding to the shape of the T-section pieces
233
on the fastening members
232
are formed. The fastening members
232
are arranged in the grooves
230
as shown in FIG.
7
. The T-section grooves
230
are placed in the transverse direction of the machine. In the embodiment of
FIG. 7
, similar T-section grooves
255
that extend in the machine direction are formed additionally in the fastening base
7
a
. The shape and location of the grooves
230
,
255
are shown in more detail in FIG.
8
.
The embodiment shown in
FIG. 7
differs essentially from the embodiment shown in
FIG. 4
in the following manner. In order that both the T-section grooves
230
that extend in the transverse direction of the machine and the grooves
255
that extend in the machine direction, formed in the fastening base
7
a
, can be utilized, it is obvious that it must be possible to rotate the fastening members
232
from the position shown in
FIG. 7 through a
rotation of about 90°. This comes out from
FIG. 7
clearly so that the fastening arrangement is installed by means of the shaft
238
on the fastening piece
270
and not directly on the box construction, which was the case in the preceding embodiments. To this end, in the upper wall
263
of the box construction, an opening is formed, which is shaped as a cone that becomes narrower in an upward directions. In a corresponding manner, the fastening piece
270
is shaped conical so that a conical face
272
of the opening in the upper wall
263
and a conical face
271
on the fastening piece
270
fit against each other. Thus, when the fastening base
7
a
has not been arranged in its correct position, the fastening piece
270
can be rotated around the axis of rotation passing through the shaft
238
to its proper position.
A cylinder part
273
is fixed to the fastening piece
270
and serves to enclose the fastening members
232
, the spring assembly
234
and the hollow cylinder
240
, with the related devices included in the fastening arrangement, within its cylindrical interior space. On the lower wall
261
of the box construction, underneath the cylinder part
273
, a support ring
274
is fixed by means of screws
276
or equivalent fastening members. Support ring
274
prevents the fastening system from falling down when the fastening base
7
a
is not fitted in its correct position. In such a case, the cylinder part
273
rests on the support ring
274
whereby a top face
275
of the support ring
274
is formed as a bearing face. While being supported on this top face
275
, the cylinder part
273
and, thus, also the fastening piece
270
with the related devices, can be rotated so that the fastening members become parallel to the T-section grooves
255
placed in the machine direction. The arrangement may further include stops (not shown) which limit the movement of rotation mentioned above to about 90° between the machine direction and the transverse direction.
In the embodiment of
FIG. 7
, the locating device also differs from the embodiments described above in that it comprises a cylinder
244
having a piston rod
245
and fixed to the lower wall
261
of the box beam construction, and a guide pin
246
mounted on the piston rod
245
of the cylinder. Correspondingly, a hole
250
is formed in the fastening base
7
a
, into which hole the guide pin
246
fits precisely. One end
247
of the guide pin
246
(opposite to that end mounted to the piston rod
245
) is shaped conical in order that the guide pin
246
can penetrate into the hole
250
more readily to precisely position the fastening base
7
a
in its place.
In the embodiment of
FIGS. 7 and 8
, the installation of the roll into its position is carried out as follows. First, depending on whether the roll is installed into its position, for example, by means of a crane in the machine direction or, for example, by using a roll replacement carriage in the transverse direction of the machine, the fastening members
232
are rotated to the correct position while the cylinder part
273
rests on the bearing face
275
of the support ring
274
. After this, the spring assembly
234
is pressed together by means of the cylinder
240
, whereby the fastening members
232
are pushed into their upper position. Then, the piston
245
of the cylinder
244
of the locating device is pulled into its inner position. When the fastening members
232
are in their upper position, the fastening base
7
a
is fitted into its position on a back-up face
265
of the upper wall
263
so that the T-section grooves
230
or
255
, respectively, in the fastening base
7
a
meet and engage with the T-section pieces
233
on the fastening members
232
. Depending on the mode of installation, the roll is shifted either in the transverse direction or in the machine direction until it is in the desired location, after which at least some of the pressure can be released from the cylinder
240
. After this, the piston rod
245
of the cylinder
244
of the locating device is pushed outward (upward) so that the conical end
247
of the guide pin
246
meets the hole
250
placed in the fastening base
7
a
and enters into the same. The conical end
247
of the guide pin
246
guides the fastening base
7
a
ultimately to its correct position so that the guide pin
246
can be finally pushed fully out into the position shown in FIG.
7
. When the guide pin
246
has been pushed out fully, the pressure can be released completely from the cylinder
240
, whereby the spring assembly
234
pulls the fastening members
232
down in the illustration of FIG.
7
and tightens the fastening base
7
a
tightly into its position into the desired position and also fixes the fastening piece
270
tightly into its position as the conical faces
271
,
272
are placed against each other. The removal of the roll
5
out of its position is carried out by performing the operations described above in the reverse sequence.
Above, the invention has been described by way of example with reference to the figures in the accompanying drawing. The invention is, however, not confined to the exemplifying embodiments shown in the figures alone, but various modifications are possible within the scope of the inventive idea. Thus, for example, in the figures in the drawing it is shown that the actuator or displacement means by whose means the roll is tightened into its position is a spring assembly
34
,
134
,
234
consisting of cup springs. Of course, it is obvious that, instead of a cup spring assembly, it is possible to use a spring of some other type, such as, for example, a spiral spring or equivalent. Also, as an actuator, instead of spring assembly
34
,
134
,
234
, it is probably possible to use, for example, a wedge shoe or an equivalent device. However, at least at the present stage, spring assembly
34
,
134
,
234
appears to be the preferred embodiment in the device and method in accordance with the invention.
As the actuator means by whose means the tightening force produced by the spring assembly
34
,
134
,
234
is released, in the embodiments described above, a cylinder
40
,
140
,
240
, in particular a hydraulic cylinder, is used. This is also the most advantageous mode of accomplishing the invention, but, of course, the tightening force of the spring assembly
34
,
134
,
234
can also be released in other ways. Further, in the exemplifying embodiments described above, the locating device of the arrangement in accordance with the invention has been accomplished by means of a hydraulic cylinder
44
,
144
,
244
and a wedge piece
46
,
146
or a guide pin
246
. Instead of these members, it is also possible to use some other actuator or device by whose means the bearing housing
6
,
12
can be placed precisely in its correct position. The exemplifying embodiments described herein are, however, some of the most advantageous modes of carrying out the solution.
Further alternatives and embodiments of the invention may show variation within the scope of the inventive idea defined in the accompanying patent claims.
Claims
- 1. In combination with a paper machine having a frame including back-up faces and a roll including ends provided with a respective bearing a device for fastening the roll to the frame, said device comprisingfastening members arranged on the frame, each of said fastening members including a flange portion and being displaceable in a direction substantially perpendicular to a respective one of said back-up faces, bearing housings on which one of said respective bearings is mounted, respectively, each of said bearing housings including at least one groove that receives said flange portion of a respective one of said fastening members such that upon reception of said flange portion in said at lest one groove, said respective fastening member is displaced in direction substantially perpendicular to said respective back-up face such that said flange portion is displaced toward said respective back-up face and thereby tightens a respective one of said bearing housings against said respective back-up face, displacement means coupled to each of said fastening members for displacing said fastening member in the substantially perpendicular direction toward said respective back-up face, actuator means coupled to said fastening means for moving each of said fastening members in a direction away from said back-up face two of said fastening members for each of said bearing housings, said fastening members having an aperture therein, and a plate for connecting said fastening members, said plate extending through said apertures and having an aperture therein, said actuator means comprising a shaft having a flange abutting against said bearing housing, said shaft extending through said aperture of said plate.
- 2. The device of claim 1, wherein said displacement means comprise at least one spring.
- 3. The device of claim 1, wherein said actuator means comprise a hydraulic cylinder.
- 4. The device of claim 1, wherein said displacement means comprise a spring assembly having cup springs.
- 5. The device of claim 1, further comprising means for pre-tightening said displacement means to provide a specific tightness such that said displacement means produce an adequate tightening force in the direction toward said back-up faces.
- 6. The device of claim 1, wherein said flange portions have a T-shape cross-section and said at least one groove in said bearing housings has a corresponding shape.
- 7. The device of claim 1, wherein said at least one groove in said bearing housings extends in a direction perpendicular to an axis of the roll.
- 8. The device of claim 1, wherein said at least one groove in said bearing housings extends in a direction parallel to an axis of the roll.
- 9. The device of claim 1, wherein the paper machine has a machine direction which is a direction in which a web is adapted to travel through the paper machine, said bearing housings comprising a plurality of grooves at least one of which extends in said machine direction and at least one of which extends in a direction transverse to said machine direction, said fastening members being rotatable around an axis substantially perpendicular to a respective one of said back-up faces such that said flange portions of said fastening members are receivable within a respective one of said machine direction or said transverse direction grooves.
- 10. The device of claim 1, further comprising positioning means for displacing each of said bearing housings in a direction parallel to a respective one of said back-up faces.
- 11. The device of claim 10, wherein said positioning means comprise a hydraulic cylinder-piston device having a wedge piece.
- 12. The device of claim 10, wherein said positioning means comprise a hydraulic cylinder-piston device having a guide pin, each of said bearing housings including an aperture, said guide pin being arranged to pass through a respective one of said apertures to precisely position said bearing housings and thus the roll.
- 13. The device of claim 1, wherein the displacement of said fastening members is controlled by remote-control via a control desk.
- 14. The device of claim 1, wherein said bearing housings comprise fastening bases formed thereon, said at least one groove being arranged in said fastening bases.
- 15. The device of claim 1, further comprisinga rotatable member housing said displacement means and said actuator means such that upon rotation of said member, said flange portions are rotated, and support means fixed to the machine frame for supporting said rotatable member during rotation thereof.
- 16. Device for fastening a roll to a frame of a paper machine, the roll including ends provided with a respective bearing, the frame including back-up faces, the device comprisingfastening members arranged on the frame, each of said fastening members having an aperture therein and including a flange portion and being displaceable in a direction substantially perpendicular to a respective one of said back-up faces, and bearing housings on which one of said respective bearings is mounted, respectively, each of said bearing housings including two grooves that receive said flange portion of two of said fastening members such that upon reception of said flange portion in said groove, said respective fastening member is displaced in a direction substantially perpendicular to said respective back-up face such that said flange portion is displaced toward said respective back-up face and thereby tightens a respective one of said bearing housings against said respective back-up face, displacement means coupled to each of said fastening members for displacing said fastening member in the substantially perpendicular direction toward said respective back-up face, a plate for connecting said two fastening members coupled to each of said bearing housings, said plate extending through said apertures in said two fastening members and having an aperture therein, and actuator means coupled to each of said fastening members for moving said fastening members in a direction away from said respective back-up face, said actuator means comprising a shaft having a flange abutting against said respective bearing housing, said shaft extending through said aperture of said plate.
Priority Claims (1)
Number |
Date |
Country |
Kind |
934499 |
Oct 1993 |
FI |
|
US Referenced Citations (4)
Foreign Referenced Citations (3)
Number |
Date |
Country |
2535039 |
Feb 1977 |
DE |
77105 |
Jan 1988 |
FI |
527541 |
May 1976 |
RU |