The present invention relates to a feeding device for an installation for the heat treatment of waste.
The heat treatment methods set forth herein are particularly intended to condition certain dangerous products, typically waste from the nuclear industry, in a suitable matrix before storing it. It is taken in containers associated with heating means that bring their content to high temperature. These heating methods may be the following: a two-step method for vitrifying with calcination of the waste then melting with a glass frit in a melter before pouring into a container in view of storage and subsequent disposal, or a method for vitrifying in a cold crucible, or also a method according to which the heat treatment of waste and of the material of the matrix are brought to temperature directly in the canister intended to be stored and disposed of. The containers considered here and thus named in the following description are globally equipment into which the waste or the material of the matrix will be fed, for example a can, a crucible, a calciner, a canister, etc.
Certain technical difficulties inherent to these methods pertain to feeding the waste into the installation wherein the heat treatment method is implemented. It is usual to have a vertical sleeve above the container, to dock it with a top opening of one of the containers by a downward movement of the sleeve to guarantee the containment of the installation, to avoid the dispersion of volatile gases and particles into the environment and to pour the waste and products feeding the heat treatment method through respective pipes that lead to the inside of the sleeve. The products feeding the heat treatment method are here defined as all of the ingredients mixed to implement the heat treatment methods, therefore both the dangerous products, that is to say the waste, and the material of the conditioning matrix, the latter being able to be formed of precursors of the matrix, in particular glass precursors. This material is often a glass frit, and the waste is of very diverse natures, but a significant portion is viscous, sticky, very finely fragmented, or powdery. All of these products are likely to foul the inner face of the wall of the sleeve instead of falling in the container. This risk of fouling is increased by releases of gases during the heat treatment, which rise in the sleeve before being discharged, and which comprise fumes highly loaded with impurities, particles that may deposit on the inner face of the wall of the sleeve. Such a fouling adversely affects the service life of the sleeve, which risks no longer operating, or no longer enabling a suitable flow towards the container or also becoming blocked; there is also a risk regarding the safety around the installation after disconnecting the container, especially if the products deposited in the sleeve disperse into the environment.
Other difficulties relate to the docking of the sleeve around the opening of the container, that is desired to be completely sealed in order to maintain sealing as regards the gases while keeping the content of the container inside the latter during the heat treatment, but which is in reality difficult to carry out well because it must be accomplished at a distance by remote-controlled actuators, and the significant thermal expansions produced during the heat treatment are always likely to distort the adjustment obtained when cold.
Therefore, a main object of the invention is to combat the fouling of the inner face of the wall of the sleeve and of other surfaces of the devices, while facilitating the docking of the sleeve on the container.
In a general form, the invention pertains to a device for feeding a container for an installation for the heat treatment and conditioning of waste, comprising a sleeve having a lower opening to be docked with an upper opening of the container, a first line for feeding the waste to be treated connecting to the sleeve and penetrating therein, the sleeve containing a tool for scraping its inner face, characterised in that the scraping tool is a sheath of axis parallel to the sleeve and forming a terminal section of the first feed line, and the device comprises a support of the sheath, the support being provided with a motorised off-centring mechanism to which the sheath is suspended, the off-centring mechanism moving the sheath in orbits where it is adjacent to the inner face of the sleeve.
The scraping tool reduces or prevents the fouling of the sleeve. It may be active during the heat treatment operations to scrape away the fouling products, before they solidify.
As it coincides with a feed line already present in the known devices (where the feed line is however immobile and separated from the wall of the sleeve), the tool does not complicate the device or hinder the flow of products feeding the heat treatment method when they exit the feed lines to be guided towards the container, or the discharging of gases. The document JP 2014-134350 A on the contrary relates to a device where the lines for feeding the constituents of a mixture to be treated in a converter are occupied by rotating swirlers the rotation of which prevents the constituents from adhering to the wall of the feed lines. These tools have the drawback of complicating the device and of occupying the entire section of the feed lines, therefore hindering the free flow of the constituents along the lines. The design is not suitable for a sleeve for docking with a container, which is occupied by one or more feed lines through which pass the respective constituents of a mixture to be treated. In addition, JP S61-11519 A will be cited, which describes an installation for transporting waste that may particularly be equipped with a rotating swirler and a paddle wheel to advance the waste, without the rotating swirler seeming to have a scraping effect.
A construction favourably making it possible to place the sheath and its transverse movement off centre, without adversely affecting the sealing of the device, is characterised in that the sheath extends beyond the sleeve in a direction opposite the lower opening, through a sealing plate at an upper end of the sleeve, the sealing plate comprising a movable plate connected to the sheath, and a fixed plate connected to the sleeve and in front of which the movable plate moves, the fixed plate being provided with an opening for passage of the sheath that is wider than the sheath, and a sealing device connects the fixed plate to the movable plate.
In a concrete embodiment, the off-centring mechanism comprises a toothed gear wheel to which the sheath is suspended, without being coaxial with an axis of rotation of said toothed wheel.
The scraping is significantly improved if (according to a particularly preferred embodiment) the off-centring mechanism is arranged to also make the sheath rotate about itself.
An appropriate construction then comprises a gear between a toothed wheel attached to the sheath and a toothed crown attached to the off-centring mechanism, and the sheath is rotatably mounted in the toothed gear wheel, to which it is suspended.
The scraping is facilitated if the sheath has an excrescence, in particular a helical blade, on its outer face and may thus push the fouling products back downwards as it detaches them, while rotating about itself.
The often viscous and sticky or even powdery nature of the waste to be treated may also impose precautions to avoid fouling or blockages elsewhere in the sleeve. This is the case in a particular embodiment, the invention is characterised in that the first feed line contains at least one rotating swirler (called “pigtail”) to advance or accompany the waste to be treated.
Thus, a portion of the first feed line consists of a vertical section containing a swirler, or helical conveyor, which must follow the possible orbital movements of the sheath, which may be obtained if, in connection with certain optional features already mentioned, the swirler extends beyond the sheath in the direction opposite the lower opening of the sleeve, is suspended to a second motorised off-centring mechanism, synchronised with the off-centring mechanism to which the sheath is suspended, and is rotated by a motor mounted on the second off-centring mechanism.
Synchronisation may be ensured if for example the off-centring mechanism to which the sheath is suspended and the second off-centring mechanism are mechanically connected to one another and driven by the same motor.
The feed lines are generally formed of a plurality of successive sections connected to one another. A construction of the first feed line, compatible with the movable layout of the end of the sheath in the sleeve, is characterised in that the first feed line comprises an upstream section, forming an angle with the terminal section and connected to the terminal section by an overflow unit, the terminal section being provided with a funnel at its top, which is connected to a pierced lower face of the overflow unit, the sheath being movable under the overflow unit.
This construction is also advantageous because it permits translational movements of the sheath in the sleeve following their axial direction, in order to lower the sheath to the end of the sleeve and even into the container after docking, and to thus reduce the fouling of the sleeve by the waste to be treated arriving through the first feed line.
If the sheath is sliding in the axial direction of the sleeve, the upstream section is advantageously tilting by being hinged, at its two ends, to a fixed point of the device and to a wall of the overflow unit.
Like the sheath, the upstream section may be equipped with a motorised rotating swirler; it may further be connected, at an end opposite the overflow unit, to a hopper for pouring the waste to be treated.
The device comprises, in many applications, a second feed line of the container, made of the material of a waste conditioning matrix, this second line opening into the sleeve. However, other applications include a single feed line, wherein the waste and the material of the conditioning matrix are transported, possibly after having been mixed; without this modifying the principle of the invention.
Another optional layout, the interest of which is to enable additional cleaning of the sleeve if the scraping by the tool of the invention is not sufficient, is characterised in that the sleeve consists of two portions in extension, that can be dismantled from one another and equipped with different coolant circuits, a lower portion of which comprising the lower opening, and an upper portion wherein the second feed line and a line for discharging vitrification gaseous products opens.
Other precautions for ensuring the correct sequence of the heat treatment operations apply to the need for the second feed line, which is then provided with a scraper of its inner face.
This scraper may however be quite different from the scraping tool set forth herein: a construction, advantageous due to its simplicity, consists of a ram sliding in a section of the second feed line adjacent to the sleeve, and housed in an extension of said section of the second feed line, beyond an upstream section of the second feed line forming an angle with said section adjacent to the sleeve.
Scraping may also be completed with rinsing. In this way a hole and a rinsing liquid pipe advantageously pass through the ram above.
In order to facilitate the docking manoeuvres, it is recommended for the sleeve to comprise a main rigid tubular portion and a docking device, the docking device comprising a docking sleeve surrounding the main portion by extending it downwards, comprising the lower opening of the sleeve, mounted on the main portion and movable along the main portion.
Docking is made easier, and less sensitive to thermal expansions, if the docking sleeve comprises a compressible portion in the direction of mobility of the docking sleeve.
A means for rinsing an annular volume between the docking sleeve and the main portion of the sleeve then makes it possible, if it exists, to reduce contamination, particularly related to contaminating volatile particles, and the fouling penetrating into this volume, especially due to the fumes of the heat treatment rising in the sleeve.
In one important embodiment, the compressible portion is a bellows and the rinsing means comprises inlet pipes in the annular volume that overhang the bellows, guided radially towards the main portion of the sleeve and producing bounces or splashes of rinsing liquid radially outwardly and towards the bellows.
It is also possible to add, also to combat contamination and fouling in this volume, a pipe for injecting overpressure gas into an annular volume between the docking sleeve and the main portion of the sleeve.
The guiding of the docking device is obtained if the docking sleeve comprises a docking sheath sliding on the main portion of the sleeve, and actuators for moving the docking sheath connecting the docking sheath to the main portion of the sleeve.
It is then possible to add a pipe for injecting flushing gas into an annular volume between the docking sheath and the main portion of the sleeve, also in order to prevent the intake of fumes loaded with contaminating particles.
Finally, checks of the sequence of the method are made possible by a pressure intake pipe comprising rinsing means, extending in a wall of the sleeve along the sleeve, and opening at a lower edge of the sleeve; or by a means for measuring the filling level of the container, disposed through the sleeve.
The invention will now be described in detail of its aspects, features and advantages by means of the following figures, which illustrate a particular embodiment, not exclusive of others, and which show:
Interest will now be paid to a feeding device 9 adjacent to the furnace 2;
The detail of the feeding device 9 becomes more apparent in
Thanks to these means, the content of the first feed line 11 is forced to advance and to go down before dropping into the opening 4 of the can 1 located below the sleeve 10. The oblique section 15 and the sheath 16 connect to one another by an overflow unit 19. A drive device 20 extends above the sleeve 10. The rigid main tube of the sleeve 10 consists of a lower portion 21 and of an upper portion 22 that extends the preceding upwards, and that is connected thereto by an assembly of bolted flanges 23.
A second feed line 24, intended to feed the can 1 with a glass frit that constitutes the material of the conditioning matrix to obtain the final vitrified product, opens into the upper portion 22, in the same way as a gas removal line 25, at an altitude a little higher. The second feed line 24 particularly comprises a vertical section 26, a downward oblique section 27 that connects the vertical section 26 to the sleeve 10, and an extension 28 of the downward oblique section 27 that extends, in relation thereto, on the side opposite the sleeve 10. The invention may be applied to devices devoid of such a second feed line, if all of the products to be treated are introduced via the same feed line.
The lower portion 21 of the sleeve 10 comprises on its outer face a docking device 29 on the collar 5 of the can 1, and to which the lower opening 109 of the sleeve 10 belongs; the cylindrical tube consisting of the lower portion 21 and of the upper portion 22 stops a little above the lower opening 109.
These various main elements of the invention will be described in turn in the following description.
The sheath 16 is shown in
The drive device 20 is now described by means of
The support 44 has a toothed crown 49, a first motor 50, and the overflow unit 19, which are attached thereto; it also has the first toothed eccentric 39 by means of a drive ring 101, and a second toothed eccentric 51, having the same features of dimension and or toothing as the first toothed eccentric 39, coaxial and parallel thereto, and provided with a shaft end 52 rotating in a cylindrical housing 102 established on a top face 53 of the overflow unit 19. The shaft end 52 is supported by a bottom face 103 of the cylindrical housing 102. The swirler 18 is suspended to the second toothed eccentric 51 and attached to it (shown in
The orbital movement of the sheath 16 imposes certain measures to maintain the sealing.
The following figures are now considered to discover other layouts combating the fouling of the portions of the feeding device 9.
The bellows 74 is retained between an upper flange 86 and a lower flange 87, best shown in
The invention is also compatible with the taking of measurements during the operations of vitrification or of other treatments. A possibility of a pressure intake through the sheath 16 has already been encountered. Another possibility relates to viewing the content of the can 1 and for example its level.
The equipment for injecting and discharging the fluids, as well as the measuring means envisaged, are considered as known and therefore are not described in detail here.
Number | Date | Country | Kind |
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2106002 | Jun 2021 | FR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/FR2022/051043 | 6/2/2022 | WO |