This invention relates to a device for forming synthetic material blanks for subsequent use in compression moulds for moulding the finished product, and to the plant on which said device is installed. In particular, the blanks preformed by the invention are of annular shape and are used, for example, to form the heads of dispensers of flexible tube type.
A plant of known type is fully described in U.S. Pat. No. 4,352,775, to the text of which reference should be made for a complete description. In the plant described in the U.S. patent the annular blank is formed by a synthetic material tube extruder, with the extrusion mouth of which there is associated a translating valve element arranged to close the said mouth in such a manner as to cut rings of predefined thickness from said tube.
The productivity of the plant is limited by the time required to form a blank, this depending on the extrusion rate of said flexible tube and the time employed by said valve element to close the extruder mouth in order to cut the ring.
The object of this invention is to provide a device for forming annular blanks of plastic material of high hourly productivity, in which the time employed to form the annular blank is minimal.
The invention attains this and further objects by a device the characteristics of which are defined in the claims. Specifically, the device of the invention comprises, above an extruded tube of synthetic material, a movable body which supports at least one fixed knife and at least one knife movable between a working position in which it interacts with the inner edge of said tube and a rest position in which it is distant from said edge, said movable knife being operated by suitable means of pneumatic and/or mechanical type.
Said movable body is associated with means for rotating it about a vertical axis external to the body itself. Preferably said means comprise a rotating plate supporting a plurality of devices according to the invention disposed in proximity to the edge of said plate and mutually equidistant. Said plate is maintained in rotation by a drive unit above an extruder which extrudes a tube of synthetic material from which the blanks are formed by the devices of the invention. Angularly spaced from said extruder there is provided a receiving means into which the formed blanks or rings are made to fall. Said receiving means can consist of a simple collection bin or of one of the parts of the forming mould for the product to be produced.
The rings are made to fall into said receiving means by means, preferably of pneumatic type, with which the device of the invention is provided.
The operational and constructional characteristics of the invention will be more apparent from the ensuing description of a preferred embodiment thereof, given by way of non-limiting example and illustrated in the accompanying drawings.
This receiving means can be either a collection bin or one of the parts of the forming mould for the product to be produced.
With reference to
The inner walls of the cavity 60 and the upper surface of the plug 7 define a chamber 8 within which there slides a piston 9 which divides the internal volume of the chamber 8 into two chambers 80 and 81. The piston 9 is connected to a movable knife 10 which slides within an axial hole in the plug 7 and presents at its lower end a tapered portion which emerges below the plug between the side walls 111 and the rear wall 110 of the body 11.
The movable knife 10 can be positioned between a lowered working position in which, as shown in
With reference to
Each of the devices 3 is also provided with a pneumatic system for detaching the annular blanks formed.
This system 15 comprises a plurality of pressurized air delivery conduits 150 connected to a usual delivery device, not shown, which are provided respectively within the interior of the upper body, within the interior of the plug 7, and between the plug 7 and the lower body 11.
The operation of the invention is controlled by a processor in the following manner.
With reference to
The processor then causes the movable knife 12 to rise by feeding pressurized fluid into the chamber 80 while at the same time releasing the pressurized fluid contained in the chamber 81.
Two variants of the invention, shown respectively in
Specifically, the upper body 6 of the device 3 and the plate 2 are provided with a hole through which there passes a rod 20 provided at its upper end with a cam follower roller 21 which slides between two fixed cup cams 22 and 23 fixed to the machine bed and positioned above the plate 2. The lower end of the rod 20 is connected to the piston 9 supporting the movable knife 10, which in this case only acts as a guide.
As can be seen from
The ring 41 is discharged into the mean 5 by expelling pressurized air through the conduits 150, so that the ring 41 falls into said receiving mean 5.
In this variant, above the rotating plate 2 there is provided only one cam 24, namely the upper cam, against which the roller 21 is maintained pressed by an elastic means situated in the interior of the chamber 8. In particular said elastic means comprises a spring 25 one end of which rests against the upper surface of the plug 7, whereas its opposite end rests against the lower surface of the piston 9, so constantly maintaining the roller 21 pressed against the contour of the cam.
The operation of this further variant is totally identical to that described for the first variant.
Finally in another variant of the invention, not shown, the knife is lowered by means of pneumatic type connected to a conduit which opens into the chamber 81, said means being identical to the already described means 13. In contrast, the knife is raised by a spring identical to the spring 25 and located in the same position, i.e. in the chamber 80.
The invention is not limited to that illustrated and described, but also includes all technical equivalents of the invention, and their combinations, if implemented within the context of the following claims.
Number | Date | Country | Kind |
---|---|---|---|
RE2001A000117 | Dec 2001 | IT | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP02/13644 | 12/3/2002 | WO |