Patent Grant
10053800
The present invention claims the benefit of European Patent Application No. 14305342.9 filed Mar. 10, 2014, the content of which is incorporated herein by reference in its entirety.
The present invention relates to the field of systems for treating threads for carpets and more particularly to the field of devices for controlling the movement of threads in these treatment systems.
At present, during simultaneous treatment of a plurality of threads, all of the treated threads, coming from a plurality of spools, are combined to produce a strand. This strand is then deposited in the form of flat loops onto a moving structure such as a conveyor belt. One example of a device for effecting this deposition in the form of flat loops of a strand of threads is described in the publication FR 2 581 631. Such a device enables homogeneous, uniform, tension-free and continuous deposition of the strand of threads onto the conveyor belt in the treatment system. At the exit from the treatment system, this homogeneous deposition allows facilitated take-up such that the different threads of the strand are then easily separated to enable feeding of the respective spools.
However, following the different treatment operations effected on this strand of a plurality of threads treated simultaneously, it has been observed that for the same treated strand some spools for feeding the strand with threads emptied faster than others. This difference in terms of emptying has been noted although the thread lengths of the different spools are all identical.
Accordingly, for spools of threads 20,000 meters long inserted simultaneously into the treatment system, the differences between the take-up spools at the exit are of the order of 200 meters or almost a 1% difference.
Such differences, on the one hand, in the paying out from feed spools and, on the other hand, in feeding the take-up spools, then lead not only to a problem in controlling the operations of replacing the spools on the upstream and downstream sides of the treatment system but also and most importantly to a lack of homogeneity between the different spools of treated thread obtained at the exit from the system.
An aim of the present invention is to alleviate these drawbacks by proposing a device that makes it possible to reduce or even to eliminate these variations in the stream of treated threads to obtain homogeneity, on the one hand, in paying out and, on the other hand, in the taking up of the thread by the spools, whilst being usable in existing thread treatment systems.
The invention therefore consists in a device for guiding a strand of at least two threads on a transporter structure, characterized in that the device employs a mechanism for generating false twists between the at least two threads of the strand.
The invention also relates to a system for treating threads for carpets, characterized in that the system includes a device according to the invention for guiding a strand of at least one thread on a transporter structure, this device for guiding a strand being positioned between a mechanism for feeding threads to the strand and a mechanism for depositing the strand on a transporter structure.
The invention further consists in a method of guiding a strand of at least two threads on a transporter structure, characterized in that it includes at least one step of generating at least one false twist of the strand before the step of placing the strand on the transporter structure.
The invention will be better understood thanks to the following description, which relates to a preferred embodiment, given by way of nonlimiting example and with reference to the appended diagrammatic drawings, in which:
The present invention relates to a device for guiding a strand 1 of at least two threads on a transporter structure, characterized in that the device employs a mechanism 2 for generating false twists between the at least two threads of the strand 1. Generating false twists between the threads of the strand 1 enables modification along the strand 1 of the position of these threads within a section of the strand 1. This change of position of the threads thanks to these successive false twists makes it possible to obtain a homogeneous distribution of each of the threads within the strand 1. Accordingly, the same thread will be positioned successively and cyclically at different positions in the strand 1 during the formation of this strand 1 of threads from a feed mechanism including a plurality of spools of thread.
Thanks to this respective homogenized distribution of each of the threads along the strand 1, the variations in the length of each of the threads because of their respective positions in the strand 1 when this strand 1 is deposited in loops onto a moving structure such as a conveyor belt are reduced or even eliminated. In fact, during the formation of the strand 1 by grouping a plurality of threads coming from a feed mechanism with a plurality of spools, each of the threads is fed and guided, thanks to a plurality of false twists, so as to be positioned successively and alternately at different positions within or at the periphery of the strand 1.
This homogeneous distribution of the structure of each of the threads within a strand 1 during the formation of the latter makes it possible to homogenize the rate of deposition of these threads within the strand 1 on the moving structure and therefore the feeding and the taking up of each of these threads, respectively on the upstream side and on the downstream side of a treatment system.
In accordance with a preferred mode of construction that is not limiting on the invention, the mechanism 2 for generating false twists is positioned at the level of a portion of the threads of the strand 1 that has an axial tension sufficiently low for a twist to be applicable to its structure. In fact, in the event of too high an axial tension, twisting of the strand 1 could lead to a risk of one or more threads of the strand 1 breaking
In accordance with one non-limiting implementation feature of the invention, the mechanism 2 for generating false twists is positioned on the downstream side of a mechanism for regulating the tension in the threads feeding the strand 1. Because of this, the tension of the threads is situated on the upstream side of the tension regulating mechanism, between the feed spools and this regulating mechanism which pulls the threads from their spools on the upstream side to feed the formation of the strand 1 on the downstream side.
In accordance with one constructional feature, this tension regulating mechanism is formed by one or more rollers mounted to rotate about their respective axes. The threads that feed the strand 1 are then disposed on all or part of the periphery of these rollers to be driven in movement by these rollers. The axis of these rollers is therefore positioned substantially perpendicularly to the axis of movement of the different threads feeding the strand 1. The rollers of the tension regulating mechanism also participate in driving the threads intended to form the strand 1, and tension is then exerted on these threads only on the upstream side of this mechanism during emptying of the feed spools; this tension being released on the downstream side of these rollers at the level of the mechanism 2 for generating false twists.
In accordance with a first embodiment the mechanism 2 for generating false twists includes:
In accordance with this first embodiment, the number of perforations in the disk 3 is of the same order of magnitude as the number of threads that constitute the strand 1. A thread or a group of threads is then disposed so as to pass through a respective perforation that will guide this thread or this group of threads to position it within the strand 1 being formed. The pendulum rotation of the disk 3 therefore enables the regular generation of false twists along the strand 1.
In accordance with one implementation feature of this first embodiment, the mechanism 2 for generating false twists also includes:
The support structure 4 of the disk 3 can therefore be formed by an annular structure that surrounds the whole of the disk 3.
In accordance with one implementation feature of this mode of construction, the disk 3 is rotatably mounted on the support structure 4 by way of a ball bearing 6. This bearing 6 therefore has the advantage of optimizing the reduction of friction between the disk 3 and the annular structure 4 that supports the disk 3.
Alternatively, the structure 4 that supports the disk 3 merely includes a circular arc portion intended to interact with the peripheral edge of the disk 3. In this alternative embodiment, the peripheral edge of the disk 3 is then slidably mounted at the level of this circular arc portion whilst enabling positioning of the disk 3 in a plane substantially perpendicular to the axis of movement of the strand 2.
In accordance with one feature of the actuation of the pendulum rotation of the disk 3, the transmission of the pendulum rotation movement between the actuator motor 5 and the rotary disk 3 employs at least one drive belt, which may be notched. At least a portion of this drive belt is therefore positioned over at least a portion of the periphery of the disk 3; another portion of this belt being driven by an element actuated by the actuator motor 5.
In accordance with an alternative way of actuating the pendulum rotation of the disk 3, the transmission of the pendulum rotation movement between the actuator motor 5 and the rotary disk 3 employs at least one pinion-type gear cooperating with a toothed structure disposed on the periphery of the rotary disk 3.
In accordance with one particular mode of construction, the actuator motor 5 is associated with control means enabling management of the amplitude and/or the speed of the pendulum rotation of the rotary disk 3.
In accordance with a first embodiment of the motor 5 for actuating the rotation of the disk 3, the motor generates pendulum rotations of at least one quarter-turn of the disk 3 in opposite directions.
In accordance with a second embodiment of the motor 5 for actuating the rotation of the disk 3, the motor generates pendulum rotations of at least one half-turn of the disk 3 in opposite directions.
In accordance with a third embodiment of the motor 5 for actuating the rotation of the disk 3, the motor generates pendulum rotations of at least one complete turn of the disk 3 in opposite directions.
In accordance with an alternative second embodiment of the mechanism 2 for generating false twists, the latter includes:
In accordance with this alternative embodiment of the mechanism for generating false twists, the twists applied to the strand 1 of threads are the result of friction and of deformation of the whole of the strand 1 already formed rather than of modification of the distribution of the threads during the step of deforming the strand 1.
In accordance with an alternative third embodiment of the mechanism for generating false twists, the latter includes:
In accordance with this alternative embodiment of the mechanism for generating false twists, the twists applied to the strand 1 of threads are also, as in the alternative second embodiment, the result of friction and of a deformation of the whole of the strand 1 already formed.
The invention also relates to a system for treating threads for carpets, characterized in that the system includes a device according to the invention for guiding a strand 1 of at least one thread on a transporter structure, this device for guiding a strand 1 being positioned between a mechanism for feeding the strand 1 with threads and a mechanism for depositing the strand 1 on a transporter structure.
The invention further relates to a method of guiding a strand 1 of at least two threads on a transporter structure, characterized in that it includes at least one step of generating at least one false twist of the strand 1 before the step of placing the strand 1 on the transporter structure.
Of course, the invention is not limited to the embodiment described and represented in the appended drawings. Modifications remain possible, notably from the point of view of the constitution of the various elements or substitution of technical equivalents, without this departing from the scope of protection of the invention.
| Number | Date | Country | Kind |
|---|---|---|---|
| 14305342 | Mar 2014 | EP | regional |
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| Entry |
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| Europe Patent Application No. 14305342.9, Search Report dated Jul. 10, 2014. |
| Number | Date | Country | |
|---|---|---|---|
| 20150252498 A1 | Sep 2015 | US |
