This application is a National Phase filing under 35 U.S.C. §371 of PCT/NL2008/050653 filed Oct. 16, 2008, which claims priority to Patent Application No. 2000942, filed in Netherlands on Oct. 16, 2007. The entire contents of each of the above-applications are incorporated herein by reference.
The invention relates to a device for generating an air wall for thermal separation of the air in a first relatively cold space from the air in a second relatively warm space, which spaces are mutually connected by a passage opening, the device comprising:
a primary blower unit positioned on one side of the passage opening and having primary blower fan means and a primary blower slit which connects thereto on the blower side, is disposed substantially parallel to the main plane of the passage opening and extends over the whole relevant dimension of the passage opening for the purpose of generating an at least more or less flat primary air stream directed at least roughly toward the opposite side of the passage opening.
Such an air wall is generally known and usual, for instance for thermal separation of the cold air in a cold store from the relatively warm air in a space connecting thereto, for instance the outside air.
Such a device is often embodied such that transport vehicles, for instance fork-lift trucks or other means of transport, are able to pass through. For this purpose the primary blower slit can for instance be positioned on one side of a usually rectangular passage opening. Also known is the use of a blower slit which connects to the upper edge of the opening. In both cases vehicles can travel across the floor and pass through the air wall without obstruction.
A device of the type stated in the preamble is for instance known from U.S. Pat. No. 6,106,387. This document describes a technique which cannot prevent the formation of mist in the passage opening and icing on, among other parts, the floor of the cold store. Both phenomena can result in hazardous situations. In addition, the known device is not very effective. In the case of for instance a cold store with a temperature of −20° C. a temperature of 25° C. must for instance be bridged relative to the temperature of +5° C. in the outside space. This involves the prerequisite of a high degree of sealing of the passage opening by the air wall. The device according to this American patent cannot meet this requirement of practically complete sealing of the air wall.
A device as described in U.S. Pat. No. 3,143,952 also has the stated drawbacks.
In respect of the above the invention provides a device of the type stated in the preamble, which device has the feature that
two secondary air streams Ss1 and Ss2 are added to the primary air stream Sp on either side thereof, which secondary air streams have substantially the same direction as the primary air stream;
Ts1<Tp<Ts2, wherein:
the speed of the air in the primary air stream amounts to at least 15 m/s; and
the width of the primary blower slit lies in the range of 15-40 mm; and
the length of the primary blower slit in the direction of the air stream lies roughly in the range of 5-40 cm, preferably 10-30 cm,
this such that negligible mixing occurs between the primary air stream Sp and the two secondary air streams Ss1 and Ss2, whereby condensation (misting and vaporization) and/or sublimation (icing) is prevented.
A great advantage of the air wall device according to the invention is that the air stream, which is very thin compared to the prior art and which has a high flow speed, effectively has a high degree of “stiffness”. Owing to the high momentum content of this flow it is therefore not easy to disrupt the flow. In known air walls or air curtains a flow can easily be displaced out of its nominal path, for instance by suddenly occurring pressure differences as can occur in the case of varying wind loads on the associated outer wall. As a result the highly undesirable phenomenon can occur that the air wall no longer acts to seal the passage opening, or at least does so in greatly worsened manner. This can effectively result in misting, icing on floors, a higher energy consumption and a dramatically reduced quality of the air wall in general. Owing to the property of the air wall according to the invention referred to as “stiffness” this undesirable phenomenon of the air wall being blown away will occur considerably less.
Attention is further drawn to the fact that, as a result of the high flow speed in the primary air stream of the air wall, a stationary heat-transfer situation cannot occur in the air wall, as is the case at relatively low flow speeds. Effective mixing and heat diffusion between the warm and cold sides adjacently of the air wall is in fact effectively precluded. This is manifested in a property which could be described as an effectively extremely high heat resistance. It is thus possible for instance to envisage a separation between an outside temperature of for instance +5° C. and a temperature in a cold store of −20° C. This temperature difference is effectively bridged by an air wall according to the invention with a thickness of for instance 25 mm, with a negligible heat transfer between the outside air and the inside air.
Surprisingly, it has been determined that, despite the relatively high air speeds occurring in the air wall according to the invention, an observer passing through the air wall perceives the associated flow according to the invention to a considerably lesser extent than the relatively wide prior art air curtains, for instance with a width in the order of 10-30 cm, in which the air speed is considerably lower.
It is also noted here that in the air wall device according to the invention the infeed pressure in the primary blower slit is considerably higher than that according to the prior art, and that the flow speed of the air will thereby be substantially higher. Since the width of the blower air slit will however be substantially smaller than that according to the prior art, the overall airflow according to the invention is smaller. It is therefore possible to conclude that, using very simple means according to the invention, the efficiency, also the thermal efficiency, of the device according to the invention is better than that according to the prior art.
In a preferred embodiment the device according to the invention has the special feature that the primary blower unit comprises a cavity to which the primary blower slit connects.
In a specific embodiment this embodiment has the special feature that the cavity has an at least more or less prismatic form, i.e. a form having the same cross-sectional form at any axial position.
The device can be particularly embodied such that the cross-sectional area of the cavity lies in the range of about 400 cm2 for relatively low airflow speeds to about 2000 cm2 for relatively high airflow speeds.
It is important that the cavity has a form such that turbulences are essentially prevented. Use can be made for this purpose of an at least slightly smooth, rounded form. Use can also be made of a form in which the dimensions in two independent directions are roughly in the same order of magnitude, or a faceted form in which the angle between adjacent facets amounts to at least 90°.
It is noted that the cavity can in all probability be deemed a pressure buffer into which air under pressure is admitted, the air under pressure is distributed and subsequently blown out through the relatively narrow blower slit.
Recommended is a variant in which the speed of the air in the primary air stream amounts to at least 20 m/s.
The device still more preferably has the special feature that the speed of the air in the primary air stream amounts to at least 30 m/s.
According to a further preferred aspect, the device has the feature that the width of the primary blower slit lies in the range of 18-30 mm.
In a specific embodiment the device comprises a suction unit positioned on the opposite side of the passage opening and having a for instance substantially prismatic suction slit extending substantially parallel to the blower slit and having substantially the same length as the primary blower slit, to which suction slit connect suction fan means. It is noted that such a suction unit with suction slit is per se known from the two stated references.
A practical embodiment has the special feature that the primary blower slit is connected via a duct to the suction slit, in which duct fan means are disposed which are both the primary blower fan means and the suction fan means. It is noted that this structure is per se known from the two stated publications. Not known however is the specific choice of the relationships between the temperatures and the absolute humidities in the primary air stream and the secondary air flow.
It is further noted that an air curtain device is known from DE-A-199 32 708 in which use is made of air speeds of an air curtain flow of 5-35 m/s. It is however deemed essential according to the invention that the width of the primary blower slit lies in the range of 15-40 mm, preferably of 18-30 mm, and the length of the primary blower slit in the direction of the air stream lies roughly in the range of 5-40 cm and preferably roughly in the range of 10-30 cm. This significant dimensioning is not known from the stated reference.
Very simple is an embodiment in which at least one of the secondary air streams is an entrained air stream.
Somewhat more complicated, although often easier to control in some conditions, is an embodiment in which at least one of the secondary air streams is actively generated by a secondary blower unit with secondary blower fan means and a secondary blower slit which connects thereto on the blower side, is disposed adjacently of the primary blower slit and has substantially the same length as the primary blower slit.
It is noted that from DE-A-103 20 490 a device is known for generating an air curtain which is adapted to generate a primary air stream and a flanking, secondary air stream. No further characterizing parts of the present invention are known from this publication.
NL-C-1024346 discloses a device for generating an air curtain comprising a primary air stream and two flanking, secondary air streams, likewise with no mention of any further characterizing part of the present invention.
Subject to the conditions of the air streams in contact with each other, condensation and icing may for instance occur. In order to prevent this undesirable phenomenon use can be made of an embodiment in which the temperature and/or the humidity of the air blown out by a secondary blower unit is changed.
An embodiment with a primary blower slit and a secondary blower slit is preferably embodied such that the primary blower slit and the secondary blower slit are spaced by a maximum of about 3 mm, preferably 2 mm.
According to yet another preferred aspect according to the invention, the device has the special feature that the suction slit has a width and is disposed such that it suctions substantially only the primary air stream Sp. Hereby realized is that the or each secondary air stream remains situated only in the relevant space or the outside air. The effectiveness of the air wall according to the invention is hereby not affected, although the efficiency of the device is hereby maintained at a high level.
According to a specific aspect of the invention, the device has the special feature that a catching unit for ice crystals is placed in the downstream zone of the primary outflow.
This latter embodiment can for instance be embodied such that the catching unit comprises a filter with gauze, the mesh width of which amounts for instance to 0.4-2 mm, preferably 0.6-1.4 mm.
In order to enable easy and effective cleaning of this filter, the device can be embodied such that the filter is disposed at least more or less vertically and a cleaning device is added to the filter, for instance a brushing device or an impact excitation device, through activation of which the filter undergoes an impact, for instance in its main plane, whereby the ice accumulated against the filter releases from the filter.
It will be apparent that it is of the greatest importance that the air curtain according to the invention completely seals and keeps sealed the passage opening, certainly in stationary, relatively calm conditions. The lowest part of the air stream must be prevented from undergoing a speed reduction, due to the divergent character inherent thereto, such that there is a danger that the air in this lowest zone begins to move upward in a path which is to some extent curved, thereby creating a non-sealed corner. It is noted that, as a result of the relatively high flow speeds of the air in the air wall according to the invention, this phenomenon will not take on dramatic forms, although it is nevertheless recommended according to the invention that it be at least substantially wholly precluded.
In this respect the invention also provides a device in which a row of control valves, distributed along the height and for instance of the passive type, is added to a vertical suction slit for a substantially constantly passing airflow such that the same flow passes at each height position, such that the air in the relevant air stream flows substantially horizontally at any height.
Passive control valves which ensure that the passing airflow is always constant are per se known and are commercially available from, among others, the French firms Aldes and Enjos.
Surprisingly, it has been found that by disposing these constant flow valves substantially connecting to each other over the whole height of the vertical suction slit the suction is automatically adjusted at each level by the passive control valves such that the valves placed lower down also ensure a sufficient air stream, whereby the air stream can also be wholly horizontal in the lowermost zone of the air curtain. This effectively prevents an inactive bottom corner occurring on the side of the suction slit.
Very practical is an embodiment in which the device is embodied as a generally tubular, hollow portal, with the general form of a downward opening U which can be added or has been added to the passage opening and the one leg of which has a blower slit and the other leg a suction slit. A device of this type is suitable for adding to an existing entrance opening. With such a device an existing cold store for instance can therefore be provided with an air wall device according to the invention.
A practical and simple embodiment of this latter type has the special feature that fan means are present in the hollow portal in the air circuit between the slits.
The device with a cavity present in the primary blower unit is preferably embodied such that the blower slit connects to the cavity present in the blower unit via a for instance substantially prismatic, narrowing transition zone. Such a cavity can also be used for at least one secondary air stream. It can be noted in general that the blower units for the primary and the secondary air streams can have largely the same construction. Depending on the desired setting, the dimensioning between the primary and the secondary units can also differ to some extent.
An embodiment with a suction unit preferably has the special feature that the suction slit connects to a suction opening which has a form narrowing from the outside to the inside.
In a specific aspect of the invention the device has the feature that on the side remote from the primary blower unit a second, for instance substantially prismatic blower unit is positioned which has a height roughly corresponding to the height of passing vehicles, which second blower unit is set into operation when a vehicle approaches and which is rendered inoperative after the vehicle has wholly passed through the area of the passage opening. Using such an embodiment the effectiveness of the air curtain is maintained when a vehicle passes through.
According to yet another aspect of the invention, the device has the feature that filter means for cleaning suctioned air are added to the suction unit.
In order to be able to ensure that the device can be modified to changing conditions, for instance changes between winter and summer conditions, the device can have the special feature that the width of a blower slit is adjustable.
Finally, the invention relates to an assembly of at least two devices in accordance with any of the above described aspects according to the invention, which assembly is disposed in a transit tunnel which connects sealingly to the passage opening, in which assembly adjacent primary air streams have opposing directions.
The invention will now be elucidated with reference to the accompanying drawings of a number of different exemplary embodiments and partial aspects according to the invention, to which the invention is not limited.
In the drawings:
The temperatures and humidities indicated in the figures relate only to illustrative examples for the purpose of elucidating the invention. Practical, actual values may vary herefrom, even to a substantial extent.
The primary blower unit 5 comprises a cavity 9 which connects via a duct 10 to fan 6, to which cavity the primary blower slit 7 connects.
This slit has a width 33 of 10-30 mm and a length 34 of 20-40 cm in the direction of primary air flow 8.
The drawing shows that cavity 9 and the primary blower slit 7 have an at least more or less prismatic form.
Situated on the other side of passage opening 2 is a suction unit 11 with a suction slit 12, which in this embodiment is substantially prismatic. Suction slit 12 also connects to fan 6 via a second duct 13. There is therefore, as indicated with arrows 24 which show the air streams, a more or less closed circuit in portal 15, of which air stream 8 and thereby air wall 4 form part, and which is wholly generated and sustained by fan 6. Added to suction slit 12 are a number of passive control valves 14 which are uniformly distributed along the height such that the same air stream passes through at each height position. As a result the air in air stream 8 flows substantially horizontally at any height. Arrows 8 indicate this.
As
In contrast to
Of great importance is the presence of two secondary air flows moving at the same speed on either side of primary air stream 8, i.e. a cold secondary air stream 18 and a warm secondary air stream 19. The cold secondary air stream 18 is situated on the inner side, has a temperature of −20° C. and an absolute humidity of 0.5 g/kg. This secondary air stream logically has the same temperature and humidity as the inside air in the cold store, it being after all an entrained air stream which has not been subjected in any way to any treatment or other intervention.
The same applies mutatis mutandis for the warm secondary air stream 19. This has the same temperature and absolute humidity as the ambient air, i.e. +5° C. and 5.5 g/kg.
In the situation according to
The invention has for its object to operate the device such that possible formation of vapour occurs only after the other side of passage opening 2 has been passed through. For this purpose the air speed can be adjusted, in particular increased in the case of formation of vapour, or the absolute humidity at the flow of −5° C. can be reduced.
The temperatures and the absolute humidities are important in
Tests yet to be carried out must demonstrate what the practical minimum dimension should be. It will be apparent that larger dimensions can be chosen than indicated above. It will be noted that more air is transported in the case of larger dimensions. A practical and economic value with eventually be determined on this basis. The values given for the widths in this specification are only specified for air stream p8.
The arrows between the lines or plates relate to the respective air speeds, for which only the data are also given for primary air stream p 8 in the claims and accompanying specification.
Secondary air streams o 18 and q 19 are the flanking, entrained air streams as shown in
A single air wall 4 has a certain strength for keeping the air masses in the adjacent spaces separated from each other. The inventors suspect that a composite layer of air according to
All primary air streams in
The width 37 of an added secondary blower slit 36 is greater than that of the primary blower slit 33.
The embodiment according to
A heating unit 16 is added to fan 6 in the “cold circuit” 24. A cooling unit 45 is added to a fan 44 in the “warm circuit” 24′.
In order to remove ice crystals therefrom, catching unit 127 can for instance be subjected at regular intervals to an impact excitation, or use can be made of a brushing device. Such provisions are not drawn. They can operate automatically, for instance at regular intervals.
Using this arrangement according to
Number | Date | Country | Kind |
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2000942 | Oct 2007 | NL | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/NL2008/050653 | 10/16/2008 | WO | 00 | 7/22/2010 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2009/051482 | 4/23/2009 | WO | A |
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