The present invention relates to a grinding apparatus that grinds billets such as cut-down round steel bars at both ends thereof. More specifically, the present invention relates to a grinding apparatus of billets at both end faces thereof, in which both of working on planar portions and working of chamfering on circular edge portions are carried out successively at both ends of a plurality of billets in the carrying process of the billets in a single grinding apparatus.
Short materials of round steel bars called billets are fabricated by cutting long steel bars with a saw blade, or by cutting with a press called shear cutting or the like. In the afterward process, the billets are subjected to deformation processing to have substantially aimed shapes by putting them into press molds in a heated state with a heating furnace or in a state of ordinary temperature without heating. Common producing processes of forged articles are such that parts are accomplished through machining process after having been subjected to such forging processes.
It affects greatly the quality of accomplished articles whether the quality of billets obtained in material forming process through each of the aforementioned cutting processes is excellent or not. Billets of inferior quality necessarily affect so as to yield to final accomplished articles as forged articles having inferior quality. Usually sites where defects occur in billets are substantially defined irrespective of their cutting process and the sites are both of planar portions and circular edge portions of both end faces. That is, burrs, rolled-up parts or the like as protrusions extending out of the edge faces are generated in the planar portions and circular edge portions in the end faces of the billets during cutting process of shear cutting.
When billets containing defects such as burrs or rolled-up parts are worked through hot pressing process or cold pressing process, obtained forged articles result in defective forged articles in which shake or exfoliation may occur. Further, when billets having burrs or rolled-up parts attached thereto are worked through hot pressing process or cold pressing process, there are cases such that these protrusions are more strongly attached to the resulting forged articles because these burrs or rolled-up parts are molten. In these cases, defective parts of cracks or the like that may induce peeling phenomena or splitting are intrinsic in the surface layer portion of the forged articles after they have undergone press working.
Patent Document 1, proposed by the present applicant, discloses an apparatus for grinding planar portions at both end faces of billets, which is developed with the purpose of improving quality of forged articles and in which billets are transported automatically and defective portions such as burrs or rolled-up parts in the end faces of billets are removed in a full automatic manner. Furthermore, Patent Document 2, also proposed by the present applicant, discloses a working apparatus for chamfering circular edge portions at both end faces of billets, which is developed with the purpose of extending life of metallic molds for forging and in which billets are transported automatically and burrs or rolled-up parts in the circular edge portions at end faces of billets are removed.
In billets obtained in material forming process, defects are generated both in planar portions and circular edge portions at both end faces of the billets. Consequently, both of working on the planar portions and chamfering on circular edge portions are necessary. Regarding this, each of working on planar portions and chamfering on circular edge portions of billets is performed with individual grinding equipment in the apparatus disclosed in Patent Document 1 or Patent Document 2. Consequently, the area for placing two sets of grinding equipment becomes large and much operation energy is necessary for operating two sets of automatic billet conveyer.
JP, Published Patent Application No. 2010-179404
JP, Published Patent Application No. 2014-210312
Problems to be Solved by the Invention
The present invention has been accomplished in the aforementioned background and has a following object. It is an object of the present invention to provide a grinding apparatus of billets at both end faces in which both of working on planar portions and working of chamfering on circular edge portions are carried out simultaneously at both ends of billets and which requires less energy for operation and less space for placement.
The present invention provides the following means for solving the aforementioned problems. The grinding apparatus of billets at both end faces according to the first aspect of the present invention is characterized in that it comprises:
a machine base,
a billet carrying equipment that is provided on the machine base and carries a plurality of trays placing cut billets thereon from a feeding side to a discharging side,
a first grinding equipment for working on planar portions that is provided on the machine base and performs working on the planar potion in one end face of a billet with a first circulating endless grinding belt for working on planar portions,
a second grinding equipment for working on planar portions that is provided on the machine base and performs working on the planar potion in the other end face of the billet with a second circulating endless grinding belt for working on planar portions,
a first grinding equipment for chamfering that is provided on the machine base and performs working of chamfering on the circular edge portion in one end face of a billet with a first circulating endless grinding belt for chamfering,
a first lifting equipment that is provided on the first grinding equipment for chamfering and performs lifting movement of the first endless grinding belt so as to be attached to and detached from the billet,
a second grinding equipment for chamfering that is provided on the machine base and performs working of chamfering on the circular edge portion in the other end face of the billet with a second circulating endless grinding belt for chamfering, and
a second lifting equipment that is provided on the second grinding equipment for chamfering and performs lifting movement of the second endless grinding belt so as to be attached to and detached from the billet.
The grinding apparatus of billets at both end faces according to the second aspect of the present invention is characterized in that, in the first aspect:
the first grinding equipment for chamfering is disposed adjacent to the first grinding equipment for working on planar portions towards the discharging side,
the second grinding equipment for working on planar portions is disposed adjacent to the first grinding equipment for chamfering towards the discharging side, and
the second grinding equipment for chamfering is disposed adjacent to the second grinding equipment for working on planar portions towards the discharging side.
The grinding apparatus of billets at both end faces according to the third aspect of the present invention is characterized in that, in the first or second aspect:
the billet carrying equipment carries horizontally a plurality of trays placing cut billets thereon from the feeding side to the discharging side, and
the first endless grinding belt for working on planar portions and the second grinding belt for working on planar portions are composed so as to be inclined so that the discharging side is higher than the feeding side.
The grinding apparatus of billets at both end faces according to the fourth aspect of the present invention is characterized in that, in the first or second aspect,
the movement direction of the billet carrying equipment crosses the movement direction of the grinding faces of the first endless grinding belt for working on planar portions and the second endless grinding belt for working on planar portions with an acute angle.
The grinding apparatus of billets at both end faces according to the fifth aspect of the present invention is characterized in that, in the first or second aspect,
the billet carrying equipment has a position detecting means that detects the carrying position of the tray for causing the first lifting equipment and the second lifting equipment to make up-down movement of the first endless grinding belt for chamfering and the second endless grinding belt for chamfering to make a lifting movement respectively.
The grinding apparatus of billets at both end faces according to the sixth aspect of the present invention is characterized in that, in the first or second aspect, it further comprises:
a first truing-up equipment that is provided in the billet carrying equipment and carries the billets on the trays such that the billets are trued-up on one side of the carrying course of the billet carrying equipment, and
a second truing-up equipment that is provided in the billet carrying equipment and carries the billets on the trays such that the billets are trued-up on the other side of the carrying course of the billet carrying equipment.
In the grinding apparatus of billets at both end faces according to the present invention, both of a grinding equipment for working on planar portions where working on planar portions in end faces of billets is performed and a grinding equipment for chamfering where circular edge portions in end faces of billets are placed along a billet carrying equipment through which billets are carried. Consequently, a grinding apparatus of billets at both end faces that requires less energy for operation and less space for placement is provided, because both of working on planar portions in end faces of billets and working of chamfering on circular edge portions are carried out with a single grinding apparatus.
Preferred embodiments of the present invention will be explained below.
A billet carrying equipment 2 is disposed on this machine base 11. This billet carrying equipment 2, comprising a movable chain conveyer 21 supported by a conveyer body 22, is disposed to extend linearly in left-right direction as shown in
Billets 3 are fed from the feeding side (the right side in
The grinding belts 46, 57 of the first grinding equipment for working on planar portions 4A and the first grinding equipment for chamfering 5A are disposed on the end face side on one side of billets 3 (on the upper side seen in
The billet carrying equipment 2 carries billets 3 with movement of the chain conveyer 21 that circulates in an endless manner. A driving equipment 27 is connected to the sprocket wheel 25 in the left end portion of the chain conveyer 21. Further, although not shown, the driving equipment 27 is provided with position detecting means (a rotation detector), which counts rotational frequency of the sprocket wheel 25 to detect the position of the carried tray 23. A rotary encoder, for example, is used as this position detecting means.
As shown in
Two rollers 231, 231 are provided on each side in the upper portion of each tray 23 and a billet 3 is placed over both of the two rollers 231, 231. Billets 3, placed on the rollers 231, 231 in a rotatable manner, are forcibly carried with the lengthwise position thereof restrained by the truing-up equipment 6 explained later.
In the next, mechanism for arranging billets in course of carrying will be explained. As shown in
The pushing-out member 61 is provided in a movable manner in the direction across the conveyer body 22 (the left-right direction in
The truing-up equipment 6 has adjustment handles 63, 64 attached thereto. The guiding width of the truing-up guide 62 is varied through adjustment of the pushing-out member 61 corresponding to the axial (longitudinal) length of the billet 3 with operation of the adjustment handle 63. Also, a lifting platform 65 is shifted up or down corresponding to the diametric dimension of the billet 3 with operation of the adjustment handle 64. The pushing-out member 61 is fixed to the lifting platform 65. The truing-up equipment 6 are provided at the position for grinding of each of the first grinding equipment for working on planar portions 4A, the first grinding equipment for chamfering 5A, the second grinding equipment for working on planar portions 4B and the second grinding equipment for chamfering 5B.
The first grinding equipment for working on planar portions 4A and the second grinding equipment for working on planar portions 4B are to grind billets 3 at both end faces thereof. The first grinding equipment for working on planar portions 4A and the second grinding equipment for working on planar portions 4B are opposite hand, while they are of a same composition. So the explanation will be made as to the first grinding equipment for working on planar portions 4A and explanation of the second grinding equipment for working on planar portions 4B is omitted. As shown in
An endless, band-shaped grinding belt 46 is wound over the large pulley 43 and the small pulley 44 so as to circulate around them. Consequently, this grinding belt 46 circulates around the large pulley 43 and the small pulley 44, when driven by the driving motor 45. The circulation course of the grinding belt is arranged to be inclined in such a manner as to be higher in the discharging side than in the feeding side and the circulating direction F of the grinding belt 46 is opposite to the carrying direction of billets 3 (direction of the arrow E), as shown in
In order to press the grinding belt 46 properly to the end face of a billet 3, a pressing equipment 47 is provided in the first endless grinding belt for working on planar portions 42. This pressing equipment 47 is one that presses the grinding belt 46 over the whole face of the grinding belt 46 along the lengthwise direction thereof in such a manner as to confront the end face of the carried billet 3. The pressing equipment 47 is composed of a plate-shaped member 471 directly pressed against the grinding belt 46 in such a manner as to confront the end face of the billet 3 and three adjusting bolts 472 for evenly pressing the plate-shaped member 471 against the end face of the billet 3. The first grinding equipment for working on planar portions 4A is composed in such a manner. Similarly, the second grinding equipment for working on planar portions 4B having a same composition is disposed on the side of the other end face of the billet 3 in such a manner as to be opposite hand.
The first grinding equipment for chamfering 5A and the second grinding equipment for chamfering 5B are grinding equipment for chamfering the circular edge portions of billets 3 at both ends thereof. The first grinding equipment for chamfering 5A and the second grinding equipment for chamfering 5B are opposite hand, while they are of a same composition. So explanation will be made as to the first grinding equipment for chamfering 5A and explanation as to the second grinding equipment for chamfering 5B is omitted. As shown in
This first endless grinding belt equipment 53 has a circulating, endless grinding belt 57. The grinding belt 57 is provided in the position where grinding for chamfering can be made so as to perform working on the circular edge portion on the end faces of billets 3. That is, the grinding belt 57 is placed so that the grinding face of the grinding belt 57 is inclined with an angle of about 45 degrees relative to the end face of a billet 3 and parallel to the direction of carrying billets 3.
An endless, band-shaped grinding belt 57 is wound over the large pulley 54 and the small pulley 55 so as to circulate around them. Consequently, this grinding belt 57 circulates around the large pulley 54 and the small pulley 55, when driven by the driving motor 56. The grinding face of the grinding belt 57 is disposed so as to be inclined to the circular edge portion of a billet 3.
Billets 3 that have been cut with a cutting equipment (not shown) are fed to the billet carrying equipment 2 through the billet loading equipment 28 disposed in the right end of the grinding apparatus of billets at both end faces 1. With actuation of the truing-up equipment 6 disposed in the right end in
The billet 3, of which working on the planar portion in one end face has been accomplished, is carried by the billet carrying equipment 2 to the position for working by the first grinding equipment for chamfering 5A. With actuation of the truing-up equipment 6 disposed next to one disposed in the right end in
With actuation of a hydraulic cylinder 582, the supporting body 52 is caused to move downwards relative to the pillar 51. The billet 3 touches the grinding face of the grinding belt 57 only within the intermediate area with a width M along the carrying direction E so that grinding is performed there. That is, when the upper end L of the carried billet 3 has come up to the position of the portion with a width N in the edge of the grinding belt 57, the position is detected by a position detecting means (not shown), so that the hydraulic cylinder 582 is actuated. The upper end L of the billet 3 is kept from touching the portions with a width N in the edges of the grinding belt 57. As the billet 3 is rotated, the upper end L of the circular edge portion in one end face thereof is ground within the above mentioned area with a width M. Thus, because the billet 3 is kept from touching the portions with a width N in the edges of the grinding belt 57, abrupt wear of the grinding belt at both edge portions thereof can be avoided and durability of the grinding belt 57 is improved.
In such a manner, the billets 3, for which working of grinding on the planar portions and chamfering on the circular edge portions in one end face thereof has been accomplished, are carried sequentially through the billet carrying equipment 2 to the second grinding equipment for working on planar portions 4B and the second grinding equipment for chamfering 5B. Working of grinding on the planar portions and chamfering on the circular edge portions in the other end face the billets 3 are performed and then working of grinding on both ends of the billets 3 is accomplished. After then, the billets are discharged through the billet discharging equipment 29 on the discharging side (left side in
While billets 3 are discharged after working of grinding on the planar portion and chamfering on the circular edge portion are performed once for each end face of billets 3, it is not necessary to limit the working and chamfering once for each end face of billets. That is, times for performing working of grinding on a planar portion and chamfering on a circular edge portion of a billet may be decided corresponding to the condition of the end face of a cut billet 3 (that is, performance of the cutting machine, or the like). Here, in the above explained case shown in
While embodiment of the present invention has been explained above, the present invention is not limited to the embodiment. For example, while chamfering on circular edge potions is performed after working of grinding on planar portions has been accomplished in the embodiment, working of grinding on planar portions may be performed after chamfering on circular edge portions has been accomplished. Further, while, after working of grinding on planar portions and chamfering on circular edge portions in one end face of a billet 3 have been accomplished, working of grinding on planar portions and chamfering on circular edge portions in the other end face of the billet 3 is performed, it may be such that, after working of grinding on planar portions in one end face and the other end face of a billet 3 has been accomplished, chamfering on circular edge portions in one end face and the other end face of the billet 3 is performed.
1 grinding apparatus of billets at both ends
11 machine base
12 machine frame
2 billet carrying equipment
21 chain conveyer
22 conveyer body
23 tray
231 roller
24 guide roller
25 sprocket
26 sprocket
27 driving equipment
28 billet loathng equipment
29 billet discharging equipment
3 billet
4A first grinding equipment for working on planar portions
4B second grinding equipment for working on planar portions
41 pillar
42 first endless grinthng belt equipment for working on planar portions
43 large pulley
44 small pulley
45 driving motor
46 grinding belt
47 pressing equipment
471 plate-shaped member
472 adjusting bolt
5A first grinding equipment for chamfering
5B second grinding equipment for chamfering
51 pillar
511 front face
52 supporting body
521 connecting plate
53 first endless grinthng belt equipment for chamfering
54 large pulley
55 small pulley
56 driving motor
57 grinding belt
58 guide bush
581 guide bar
582 hydraulic cylinder
583 piston rod
6 truing-up equipment
61 pushing-out member
62 truing-up guide
621 restraining portion of up-down movement
622 guide portion for carrying
63, 64 adjustment handle
65 lifting platform
Number | Date | Country | Kind |
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2016-034728 | Feb 2016 | JP | national |