The invention relates to a device for grinding workpieces by means of abrasive granules, having a stationary container and a disk rotating therein, as well as a top part for the container of a device for grinding workpieces by means of abrasive granules, the device having a disk rotating relative to the container.
Devices according to the prior art, disk grinding machines, are known, which have an upper area of the stationary container of the device, optionally constructed as a separate top part, which tapers from bottom to top, so that the upper opening of the container has a smaller diameter than the maximum internal diameter of the container.
Devices are also known having ribs with an exclusively vertical and optionally radial extension component. For an effective, rapid working of a workpiece, it is important to have maximum speed differences within the toroidal movement. If the wall friction on the container wall is equal to zero, the workpieces and granules move in accordance with the disk movement solely in a circle and without a significant relative movement. No working of the workpieces occur, because all the parts move in a circle with substantially the same speed. This leads to a low abrading capacity and therefore to a relatively long working period for grinding the workpieces. It has also been found that an increase in the abrading capacity cannot be brought about by increasing the rotational speed of the disk above a certain level, because in the vicinity of the disk slip, which increases with the rotational speed, occurs between the disk and the particles of the abrasive mixture, so that a rotational speed rise does not lead to a higher speed of motion of the abrasive mixture.
Therefore the problem of the invention is to avoid the aforementioned disadvantages and provide an improved grinding capacity and faster working possibilities for workpieces.
In the case of a device for grinding workpieces by means of abrasive granules of the aforementioned type, the invention solves the set problem in that in the upper area of the container there are ribs with at least one extension component in the rotation direction of the disk. A top part for a corresponding grinding device is constructed for solving the problem in the indicated way.
As a result of the ribs according to the invention with an extension component in the circumferential direction, the particles of the abrasive mixture are guided in a more planned manner and consequently are moved more rapidly, particularly inwards towards the centre of the container, so that their residence time along the container wall is reduced. The frequency of the movement of the particles (toroidal movement) from the disk over the container wall and back again close to the centre to the disk is increased and defined. This leads to a higher abrasive capacity and therefore to a faster working of the workpieces to be ground. It has also surprisingly been found that in the case of a workpiece grinding device in accordance with the invention, the increase in the disk rotational speeds further increases the grinding capacity in the rotational speed ranges, where this is no longer the case in the prior art.
According to a preferred development of the invention, the ribs at least also have a vertical extension component. According to another development the ribs are accurate. The ribs preferably have an inwardly directed edge.
Another preferred development is characterized in that adjacent ribs enter a common, concave edge and in addition the ribs are substantially triangular in cross-section. In a further construction according to the invention the area of the container having the ribs tapers away.
According to a preferred development, an upper part of the container carrying the ribs is rotatable relative to the rest of the container or can be connected in rotary manner with a residual container of the grinding device, the rotational speed differing from that of the disk.
Further advantages and features of the invention can be gathered from the claims and description of an embodiment of the invention and with reference to the attached drawings, wherein show:
A device according to the invention for grinding workpieces by means of abrasive granules has in the represented embodiment a stationary container 1 in which a disk 2 can be rotated by means of a pivot 3 and on which acts a not shown drive. The disk 2 has a concave, inner surface 3. Both the container 1 and the disk 2 are provided on mutually facing front faces with at least a horizontal extension component with ceramic rings 4, 5 or plastic rings. The inventive container 1 has an upwardly and radially inwardly tapering upper area 6. In the embodiment shown, this area is constructed in an attachment 7 of the container 1, which is firmly joined to said container. The upper container area 6 is provided in its circumference with ribs 8, which extend from the bottom outside to the top inside and consequently also in the embodiment shown has both vertical and horizontal extension components. The ribs 8 have in each case an inner edge 8a and adjacent ribs are in contact with one another in a further outwardly located concave edge 8b.
The ribs are accurate and run accurately from the outside to the inside in clockwise manner in a plan view of the container and therefore corresponding to the clockwise rotary movement A of the disk 2 (
Through the construction of the upper area 6 of the container 1 with the ribs 8 according to the invention the abrasive mixture containing the abrasive granules which is driven upwards and outwards along the wall of the container 1 as a result of the rotary movement of the disk 2, is guided in the upper area 8 of the container 1 along the ribs inwards or towards the centre of the container and consequently in an area above the disk 2 drops onto the disk 2 in a substantially central area. This reduces the residence time along the container wall of upwardly driven abrasive mixture in the vicinity of the stationary container and the abrasive mixture more rapidly drops down again onto the rotary disk, so that there is a much higher abrasive capacity compared with the known, solely upwardly tapering upper areas of grinding machines, so that faster working is achieved. In addition, the inventive grinding device can operate with much higher disk rotational speeds than has hitherto been the case.
Number | Date | Country | Kind |
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102 53 833 | Nov 2002 | DE | national |
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33 32 787 | Mar 1985 | DE |
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Number | Date | Country | |
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20040185759 A1 | Sep 2004 | US |