Information
-
Patent Grant
-
6585475
-
Patent Number
6,585,475
-
Date Filed
Thursday, June 7, 200123 years ago
-
Date Issued
Tuesday, July 1, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Ohlandt Greeley Ruggiero & Perle L.L.P.
-
CPC
-
US Classifications
Field of Search
US
- 414 607
- 414 910
- 414 911
-
International Classifications
-
Abstract
The present invention is directed to a handling device for loading and unloading a sheet metal coil. The sheet metal coil may be loaded or unloaded from a storage pallet to a machine such as reel without manual handling in a safe manner for the operator and the material, using an apparatus such as a fork lift truck. This handling device has a gripping member for gripping the coil and a frame bearing the gripping member by a first pivoting pin. The handle device is mounted on a lift truck table by a second pivoting pin. The device also has a controller coupled with the frame designed to move between an inoperative position where the gripping member is placed inside a fixed mast and an operative position where the gripping member is lowered between one or more forks.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention concerns a parts handling device intended for loading and unloading sheet metal coils between a storage area and a machine, for instance a reel, whereas this device is designed to be mounted on a handling apparatus having at least a fixed mast and a table moving vertically along the mast and equipped with forks.
2. Description of the Related Art
The invention applies more specifically to the handling of sheet metal coils, commonly called “coils”, with a width below or equal to approximately 700 mm, but it can naturally be extended to other heavy, bulky and difficult to handle products.
These sheet metal coils are generally stored flat by the cutting companies on pallets or on planks assembled so as to make a transport support. They are stacked each upon another and separated by wood laths with variable sections, for instance 25 to 50 mm. This coils-pallet set is stored for instance in a storage frame, transported on a traditional way by a fork lift truck and placed close to the reel, which is, in this very case, a horizontal-shaft reel.
There are several techniques allowing loading such a coil on the chuck of the reel. A first technique consists of a single-rail girder equipped with a hoisting gear that allows, thanks to a sling, gripping the coil, changing its axis, i.e. tilting it by 90° in order to bring it from the vertical axis to the horizontal axis and mounting it on the chuck of the reel. This technique requires several manual interventions of the operator, which are often dangerous due to possible shocks and to the fact that the coil, which has been slit, may have sharp edges.
A second technique, which is the most widely used one, consists in gripping the coil directly with one of the forks of the lift truck. This operation requires much skill on the part of the lift truck driver, with the risk that the coil slips away from the fork and falls on the floor.
A third technique consists of equipping a lift truck with a specific gripping device, as described in the publications U.S. Pat. No. 3,991,893 and GB-A-1 260 474. Nevertheless, with this solution, the lift truck cannot be used any more for any other task, since the gripping device remains mounted permanently on said truck. This means that the operator cannot use the same lift truck to move the coil pallets and to load the coils on the reel.
Furthermore, in this very specific technical branch, most of the sheet metal coil users impose their suppliers a winding direction for the coils. For instance, the winding direction of the coil is considered correct for feeding the reel and the manufacturing line located downstream, if the underside of the coil supplied lying corresponds to the side located towards the chuck of the reel. Yet the suppliers do not always respect the coiling direction asked for by their customers. It is thus necessary to turn the coil by half a turn when it is in lifted position, with its axis horizontal. But this operation is dangerous for the operator because of the weight of the coil and the risk of the coil falling down.
The aim of the present invention is to offer a technical solution allowing one single operator, driving one single and standard apparatus such as a fork lift truck equipped with a specific handling device, to carry out the stacking of the coil pallets, the transport of the pallets close to the reel and the loading and unloading of the coils on the reel, without manual handling, in all safety for the operator and the material, and in a short time.
Another aim of the invention is to arrange the specific handling device on said lift truck in such a way that the latter can work normally with all its capacities and functions when the handling device is not in operative position.
An additional aim of the invention is to have the possibility to choose the lifting direction of the coils, in order to turn them if necessary, in particular if they are positioned upside down on the pallet, with the correct coil side on the top.
SUMMARY OF THE INVENTION
To these purposes, the invention concerns a device comprising at least a support designed to be mounted on the table of the handling apparatus in order to allow using said handling device, at least a member for gripping a coil to be handled, a frame connecting the gripping member with said support and control means, whereas the gripping member is articulated in relation to said frame on a first pivoting pin and the frame is articulated in relation to said support on a second pivoting pin, whereas the first and second pivoting pins are parallel and distant of each another in such a way that, when using the handling device, whereas the support is mounted on the table of the handling apparatus, the control means act from said support upon the frame in order to tilt it on the second pivoting pin between an operative position, in which the gripping member extends from the first pivoting pin between the forks of the handling apparatus so as to allow the gripping member to hang up the coil to be handled below the forks of the handling apparatus, and an inoperative position, in which both the gripping member and the frame are lifted above the support in order to be placed inside the mast of the handling apparatus, so as to set the forks free.
The gripping member has preferably a L-shaped hook, whose long leg is firmly attached to a lifting beam arranged parallel and on the end opposite to the small leg, and designed to rest on said forks of the handling apparatus when the handling device is in operative position, whereas the small leg is located at a lower level than the level of said forks.
The hook is advantageously designed so as to handle coils having a width at the most equal to twice the useful length of the small leg and a radial thickness at the most equal to the length of the long leg. The small leg of the hook has preferably at its end a thickness smaller than the section of the laths placed between two coils lying upon another on a pallet.
In a preferred embodiment, the lifting beam has, at each fork of the lift truck, two supporting points with an interval i between them and defining a supporting plane, whereas at least one of the supporting points can be adjusted in height.
In this embodiment, the first pivoting pin between the gripping member and the frame can be located vertically above the centre of gravity of said gripping member so as to position the hook vertically and the supporting plane horizontally, whatever the position of said frame.
The interval i between the supporting points on a same fork is preferably at least equal to the useful length of the small hook leg. This way, the vertical line passing through the centre of gravity of the coil to be handled when it is held by the hook passes between these two supporting points, which allows stabilising and stiffening in space said gripping member when it is in operative position.
The frame may include two parallel levers connected by at least one crossbeam, but it may also be designed differently.
In the preferred embodiment, the control means include at least a jack coupled on one side with the support by means of a third pivoting pin constituting a fixed point and, on the other side, with the frame by means of a fourth pivoting pin constituting a mobile point.
This fourth pivoting pin is, for example, made up of a crossbeam of said frame, located away from the second pivoting pin provided between the frame and the support, in order to create a turning moment on said frame.
This frame can include a locking element designed to lock the gripping member in the inoperative position.
The first and second pivoting pins provided respectively between the gripping member and the frame and between the frame and the support are distant by a distance at least equal to the length of the long hook leg.
In an embodiment variant, the lifting beam includes, at each fork of the lift truck, at least one supporting area at the front of said hook.
In this variant, the frame includes two parallel rods connected with each another by their pivoting pins.
The control means include preferably at least one jack coupled on one side with the support by means of a third pivoting pin constituting a fixed point and, on the other side, with the lifting beam by means of a fourth pivoting pin constituting a mobile point, so that the four pivoting pins define a deformable polygon.
The frame may include at least a tilting stop designed to abut against the lifting beam when the latter is in the tilting phase between the operative and the inoperative position.
In this embodiment, the gripping means include advantageously a rotation device of said hook designed to turn it on a rotation axis between at least a front and a rear position.
This rotation device comprises, for example, at least a jack firmly attached to the lifting beam and whose rod is firmly attached to a rack driving a pinion firmly attached to said hook.
In certain cases, the gripping member may include two hooks arranged in parallel and oriented in the same direction or in opposite directions.
The invention also concerns a handling apparatus having at least a fixed mast and a table moving vertically along the mast and bearing forks, characterised in that it includes a parts handling device as defined above.
DESCRIPTION OF THE DRAWINGS
This invention and its advantages will be understood better by the following description of two embodiments given for non-exhaustive exemplification purposes and referring to the appended drawings, in which:
Illustration
1
is a side view of a fork lift truck equipped with a handling device,
Illustrations
2
A and
2
B are respectively a side and a front view of the handling device and of a part of the lift truck,
Illustrations
3
A and
3
B are views similar to illustrations
2
A and
2
B with the handling device in intermediate position,
Illustrations
4
A and
4
B are views similar to illustrations
2
A and
2
B with the handling device in operative position,
Illustrations
5
A to J are schematic views showing the various steps of the loading of a coil on a horizontal-shaft reel,
Illustration
6
is a side view of a fork lift truck equipped with the other handling device,
Illustrations
7
A and
7
B are respectively a side and a front view of the handling device of illustration
6
in inoperative position and of a part of the lift truck,
Illustrations
8
A and
8
B are views similar to illustrations
7
A and
7
B with the handling device in operative position,
Illustration
9
is a top view of illustration
6
,
Illustrations
10
A to Q are schematic views showing the various steps of the loading of a coil on a horizontal-shaft reel using the device of illustration
6
.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
With reference to illustration
1
, the lift truck
1
represented is of the known type and comprises a chassis
2
mounted on small wheels
3
, a fixed mast
4
in which is mounted a vertically moving table
5
bearing a couple of parallel forks
6
. This truck
1
also comprises a motorization and a driver stand
7
equipped with a control panel and the steering wheel. This lift truck
1
is equipped with a handling device
10
specially designed to load and unload sheet metal coils, commonly called “coils” between a storage area and a horizontal-shaft type machine called reel. This handling device
10
is shown on this illustration both in operative position (continuous lines) and in inoperative position (dashed lines). It is placed above table
5
and forks
6
. In its operative position, it is lowered on forks
6
and, in its inoperative position, it is lifted up and disappears completely in mast
4
in order not to hinder the standard operation of said lift truck
1
.
This handling device
10
is described more precisely with reference to illustrations
2
to
4
in which only a part of lift truck
1
is represented, i.e. the forks
6
and the table
5
. The handling device
10
comprises a gripping member
20
, a frame
30
bearing said gripping member
20
by means of a first pivoting pin
21
, whereas this frame is mounted on table
5
of the fork lift by means of a second pivoting pin
31
. The handling device
10
also comprises control means
40
coupled to said frame
30
and designed to move it between an inoperative position represented in illustrations
2
A and
2
B, in which the whole handling device
10
is lifted inside said lift truck mast and an operative position represented in illustrations
4
A and
4
B, in which it is lowered, whereas the gripping member
20
is positioned between the forks
6
of said truck. Illustrations
3
A and
3
B represent an intermediate position of handling device
10
.
The gripping member
20
includes an L-shaped hook
22
whose long leg
23
is arranged vertically in operative position and whose small leg
24
is perpendicular to the long leg
23
. This small leg
24
has a useful length at least equal to the width J of the coils to be handled, an end that becomes thinner so that its tip is thinner than the section of the laths placed between two coils lying upon another and a width smaller than the space provided between two consecutive jaws of the chuck provided on the reel and intended to receive the coils. The long leg
23
has a length approximately equal to the radial thickness of said coils. The gripping member
20
also includes a lifting beam
25
firmly attached to the long leg
23
and placed on the end opposite to the small leg
24
, parallel to it. The pivoting pin
21
that links gripping member
20
to frame
30
is provided in lifting beam
25
close to hook
22
and placed vertically above the centre of gravity g of said gripping member
20
. This way, the gripping member
20
is pivoting on said frame
30
on this pin
21
and keeps a vertical position whatever the position of said frame
30
. When the gripping member
20
is in operative position, the hook
22
is placed between forks
6
of the lift truck so that the small leg
24
is positioned far below them and the lifting beam
25
rests on these forks
6
to stabilise and stiffen said gripping member
20
. To that purpose, the lifting beam
25
includes at least two and preferably four supporting points a, b, i.e. two supporting points for each fork, defining a supporting plane. This supporting plane always remains horizontal, whatever the position of frame
30
, thanks to the position of pivoting pin
21
. Since the forks
6
are distant, the four supporting points a and b ensure a strict and constant position of gripping member
20
, as well as a perfect orientation rigidity in space. The two supporting points a, b of a same fork
6
are distant by an interval i at least equal to half the width J of the coils to be handled. Consequently, the vertical line passing through the centre of gravity G of the coil when it is hanging on hook
22
passes between the two supporting points a and b, which ensures a very good stability and rigidity in space of hook
22
and of its load. In the embodiment shown, the supporting point a is fixed and the supporting point b is adjustable in height by means of a screw-nut set
26
that allows adjusting the horizontal position of said supporting plane.
The gripping member
20
as it is described above suits for a reel spindle whose chuck jaws are arranged so as to leave a vertical free space to allow introducing hook
22
. If the chuck jaws are offset by 45°, the gripping member
20
is designed with two parallel hooks
22
, whereas these hooks are intended to be introduced on both sides of the jaw placed vertically on the spindle. Naturally, this modification does not change the other components of the device.
The lifting beam
25
includes two parallel arms
27
connected together by at least one crossbeam and, in the example shown, by two crossbeams
28
,
29
. The pivoting pin
21
corresponds to crossbeam
29
. In addition, this lifting beam
25
comprises a supporting rod
25
′ designed to rest on forks
6
of the lift truck and ensures the guidance of handling device
10
in intermediate position, as shown on illustrations
3
A and
3
B.
The frame
30
has two parallel levers
32
linked together by means of at least one crossbeam and, in the example shown, by two crossbeams
33
,
34
placed on the side opposite to pivoting pin
21
and behind table
5
and pivoting pin
31
. These levers
32
have approximately the shape of a very long triangle, whereas the pivoting pin
31
connecting frame
30
to lift truck table
5
is placed in the area of the vertex of said levers
32
. To that purpose, table
5
comprises vertical feet
8
between which levers
32
are maintained and guided. In addition, frame
30
includes a locking element
35
provided with a rod
36
making a bridge between both levers
32
close to the pivoting pin
21
and equipped with two protruding and parallel tabs
37
connected together by a removable fastener
38
. The distance between tabs
37
is at least equal to the width of hook
22
allowing the latter to lodge itself in it and to be held in place by the fastener
38
, whose mounting can be manual or automatic by means of a control button provided on the control panel of the lift truck.
In the example shown, the control means
40
include a single-action or double-action jack whose body
42
is mounted on table
5
of the lift truck by means of a pivoting pin
41
between two vertical stanchions
9
firmly fastened to said table. This pivoting pin
41
constitutes a fixed point. The rod
43
of the jack is firmly coupled to frame
30
and more precisely to crossbeam
34
, constituting a mobile point. Since crossbeam
34
is located at a distance from the pivoting pin
31
provided between frame
30
and table
5
, the jack
40
can apply a turning moment on said frame
30
. This jack
40
, which may be hydraulic or pneumatic, is controlled by means of a suitable lever provided on the control panel of said lift truck. This way, the operator can operate the handling device
10
from his driver stand.
The operation of this handling device
10
is now described with reference to illustrations
5
A to J, which represent on schemas all operating steps allowing to load a sheet metal coil in the chuck of a horizontal-spindle uncoiling machine called reel:
illustration
5
A: the lift truck
1
fetches a set
50
made up of a pallet with sheet metal coils in a storage area and transports it next to a reel
60
, whereas the handling device
10
is in inoperative position,
illustration
5
B: the operator actuates the control lever, which may be hydraulic, provided on the control panel to bring the handling device
10
down in its operative position,
illustration
5
C: the handling device
10
is in operative position, whereas the jack can be locked in this position by any known means,
illustration
5
D: the operator lowers table
5
of the lift truck to bring gripping member
20
down inside the first coil
51
,
illustration
5
E: the operator moves the lift truck
1
slightly forward to insert the small leg of hook
22
under the first coil
51
. This operation only is possible thanks to the rigidity of hook
22
in space, which is obtained, as explained above, by the lifting beam
25
resting on forks
6
.
illustration
5
F: once in position, the operator rises table
5
to lift the coil
51
, which turns due to gravity,
illustration
5
G: the coil
51
turned by 90°. It is now vertical and its axis is horizontal, in a correct loading position,
illustration
5
H: the operator removes the lift truck
1
from the pallet and approaches the reel
60
while carrying the ready-to-load coil,
illustration
5
I: the operator moves the lift truck
1
in the axis of reel
60
to place coil
51
on chuck
61
of the reel. The small width of the small leg
24
of hook
22
allows it passing directly between the jaws of the chuck.
illustration
5
J: once loading is completed, the operator moves the lift truck
1
back to release gripping member
20
from chuck
61
of the reel.
Then, the initial functions of the lift truck are restored when the operator lifts the handling device
10
in inoperative position. If the coil is not completely processed, after hooping it again, the operator can, driving his lift truck, take out coil
51
from chuck
61
of reel
60
and put it aside. To do so, simply carry out the above steps in the reverse order.
This handling device
10
suits in particular for lift trucks having the following characteristics:
they must comprise two lifting jacks arranged on the outside of the mast profiles so that the central area be free, which excludes the lift trucks equipped with a central lifting jack,
the depth of the mast must be close to that of hook
22
, which corresponds at least to half the width of the coils to be handled so that, in inoperative position, the handling device
10
does not protrude from the vertical plane defined by table
5
,
the lift truck must allow placing the pallet-coils set
50
under the forks
6
, the lower side bars firmly attached to the mast must thus be compatible with the dimensions of the pallet.
With reference to illustrations
6
to
10
, we describe another embodiment of a handling device
100
having additional advantages in comparison with the above-described handling device
10
, which are:
a universal handling device that can be mounted on standard lift trucks without any structure modification,
a retractable handling device suitable for a mast with a small width,
a handling device allowing turning the coils without any operation and without danger for the operator.
Illustration
6
shows a lift truck
1
of the known type, similar to that of illustration
1
and bearing the same reference numbers. The handling device
100
mounted on this lift truck
1
is represented on this illustration both in operative position (continuous line) and in inoperative position (dashed line). As in the previous example, it is located above table
5
and forks
6
. In its operative position, it is lowered on forks
6
and, in its inoperative position, it is lifted up and disappears completely in mast
4
in order not to hinder the standard operation of said lift truck
1
.
This handling device
100
is described more precisely with reference to illustrations
7
to
9
in which only a part of lift truck
1
is represented, i.e. the forks
6
and the table
5
. The handling device
100
includes a gripping member
200
, a frame
300
bearing said gripping member
200
by means of a first pivoting pin
210
, whereas this frame is mounted on table
5
of the fork lift by means of a second pivoting pin
310
. More precisely, a base plate
500
is rigidly mounted on table
5
between the two forks
6
and is provided with bearings receiving the second pivoting pin
310
. This base plate
500
is specially designed to be compatible with the dimensions of the standard tables and to be mounted on these tables without any modification.
The handling device
100
also comprises control means
400
coupled to said gripping member
200
and designed to move it between an inoperative position represented in illustrations
7
A and
7
B, in which the whole handling device
100
is lifted inside said lift truck mast and an operative position represented in illustrations
8
A and
8
B, in which it is lowered, whereas the gripping member
200
is positioned between the forks
6
of said truck.
The gripping member
200
comprises a L-shaped hook
220
whose long leg
230
is arranged vertically in operative position and the small leg
240
is perpendicular to the long leg
230
, whereas this hook
220
is similar to hook
22
described previously. The gripping member
200
also comprises a lifting beam
250
coupled to the long leg
230
and placed on the end opposite to the small leg
240
, parallel to it. The pivoting pin
210
that connects gripping member
200
and frame
300
is provided in the lifting beam
250
as a continuation of the long leg
230
of hook
220
.
When the gripping member
200
is in operative position, the hook
220
is placed between forks
6
of the lift truck so that the small leg
240
be positioned far below them and the lifting beam
250
rests on these forks
6
to stabilise and stiffen said gripping member
200
. To that purpose, the lifting beam
250
comprises at least two supporting areas c, this is one supporting area per fork, each of them formed by the generating line of a half-cylinder
251
oriented perpendicular to forks
6
and placed before hook
220
.
The frame
300
is made up of two parallel levers
320
linked together by means of their pivoting pins
210
and
310
. These levers
320
are placed on both sides of the base plate
500
and between the forks
6
.
In the example shown, the control means
400
include a double-action jack whose body
420
is mounted on base plate
500
, which is firmly attached to table
5
, by means of a pivoting pin
410
constituting a fixed point. The rod
430
of the jack is coupled to lifting beam
250
by means of a pivoting pin
440
constituting a mobile point. This double-action jack
400
is placed between the two levers
320
, parallel to them and below them. The pivoting pins
410
and
440
are respectively distinct from the pivoting pins
310
and
210
, whereas these four pivoting pins define a deformable polygon.
In operative position (see illustration
8
A), the rod
430
of the jack is retracted, arrested against a limit stop, and the unit formed by the jack
400
, the base plate
500
, the levers
320
, the lifting beam
250
with the hook
220
is rigid and dimensionally stable. Even in case of an important deflection of forks
6
, the inclination of hook
220
changes very little thanks to the geometry of the polygon.
To bring the gripping system
100
in inoperative position (see illustration
7
A), the rod
430
of the jack is moved out, arrested against a limit stop. At the beginning of its stroke, rod
430
pivots lifting beam
250
with hook
220
on pivoting pin
210
by approximately a quarter turn until it comes in contact with a tilting stop
330
firmly attached to levers
320
. Continuing on its stroke, rod
430
tilts the unit formed by the levers
320
and the lifting beam
250
with the hook
220
on pivoting pin
310
until said unit is retracted inside the mast of the lift truck. The operative position of the handling device
100
is reached retracting rod
430
of the jack, driving said unit in the opposite direction.
This jack
400
, which may be hydraulic or pneumatic, is controlled, as in the previous example, by means of a suitable lever provided on the control panel of said lift truck. This way, the operator can operate the handling device
100
from his driver stand.
The handling device
100
comprises, in addition to the one described in the previous example, a rotation device
600
of hook
220
shown in illustration
9
. This rotation device
600
is provided inside lifting beam
250
and aims to rotate hook
220
on a rotation axis
610
parallel to its large leg
230
between two end positions
1
and
2
, passing through an intermediate position
0
, represented in illustration
9
by dot-and-dash lines. It includes a double-action jack
620
whose body
621
is fastened onto lifting beam
250
at a fixed point
622
and whose rod
623
is rigidly coupled with a rack
630
by means of a rigid coupling
624
. The rack
630
is arranged parallel to the axis of jack
620
so that a linear movement of rod
623
leads to an equal movement of the rack. The latter drives a pinion
640
firmly fastened on hook
220
and coaxial with its rotation axis
610
.
This jack
620
, which may be hydraulic or pneumatic, is also controlled by means of a suitable lever provided on the control panel of said lift truck. This way, the operator can operate the rotation device
600
of hook
220
from his driver stand to place it, according to the needs, in positions
0
,
1
or
2
. In position
0
, the small leg
240
of hook
220
is oriented towards the front, as shown in continuous lines in illustration
6
. In position
1
, the hook
220
is turned by 180° and its small leg
240
is oriented towards the back, shown in dot-and-dash lines in illustration
6
. In position
2
, the hook
220
is turned by 60° with respect to its position
0
, whereas this angle may be different if necessary. This position
2
can be used in particular when the reels are arranged at an angle to facilitate loading and unloading the coils.
The operation of handling device
100
is now described with reference to illustrations
10
A to Q, which represent on schemas all operating steps allowing to load a sheet metal coil in the chuck of a horizontal-spindle uncoiling machine called reel. In this example, one or more sheet metal coils are placed upside down on the pallet and must imperatively be turned to be loaded on the reel in the correct winding direction, with the correct side placed against the chuck
illustration
10
A: the operator
1
fetches with his lift truck
1
a set
50
made up of a pallet with sheet metal coils in a storage area and transports it next to a reel
60
, whereas the handling device
100
is in inoperative position,
illustration
10
B: the operator brings the handling device
100
to its operative position by actuating the control lever, provided on the control panel, of jack
400
, which may be hydraulic,
illustration
10
C: the handling device
100
is in operative position, whereas rod
430
of the jack is retracted,
illustration
10
D: the operator turns the empty hook
220
by 180° to place the small leg
240
of the hook towards the back by actuating the control lever, provided on the control panel, of jack
620
, which may be hydraulic,
illustration
10
E: the operator moves the lift truck
1
forward to bring hook
220
above pallet
50
,
illustration
10
F: the operator lowers table
5
of lift truck
1
to bring hook
220
down inside the first coil
51
,
illustration
10
G: the operator moves the lift truck
1
slightly back to push the small leg
240
of hook
220
under the first coil
51
. This operation only is possible thanks to the rigidity of hook
220
in space, which is obtained, as explained above, by the lifting beam
250
resting on the forks
6
, the levers
320
, the base plate
500
and the jack
400
.
illustration
10
H: once in position, the operator rises table
5
to lift coil
51
, which turns due to gravity.
illustration
10
I: the coil
51
turned by 90°. It is now vertical and its axis is horizontal.
illustration
10
J: the operator removes lift truck
1
from pallet
50
,
illustration
10
K: the operator lowers again table
5
to put coil
51
on the floor on a generating line,
illustration
10
L: the operator moves lift truck
1
slightly forward to clear hook
220
from coil
51
,
illustration
10
M: the operator turns the empty hook
220
by 180° in the opposite direction to place the small leg
240
of the hook back towards the front,
illustration
10
N: the operator moves lift truck
1
forward to engage again hook
220
in coil
51
,
illustration
10
O: the operator rises again table
5
and moves lift truck
1
carrying coil
51
ready for loading towards reel
60
, whereas the coil shows the correct side,
illustration
10
P: the operator moves lift truck
1
in the axis of reel
60
to place coil
51
on chuck
61
of the reel. The small width of the small leg
240
of hook
220
allows it passing directly between the jaws of the chuck.
illustration
10
Q: once loading is completed, the operator moves lift truck
1
back to release hook
220
from chuck
61
of the reel.
This operating process may be different according to the mode of presentation of the coils. It is for instance possible to load the coil from the front, to turn the hook bearing the coil, to put the coil on the floor, to turn the empty hook and to grip the coil again to load it on the reel.
Then, the initial functions of lift truck
1
are restored when the operator lifts handling device
100
in inoperative position. If the coil is not completely processed, after hooping it again, the operator can, driving his lift truck, take out coil
51
from chuck
61
of reel
60
and put it aside. To do so, simply carry out the above steps in the reverse order.
This handling device
100
suits easily and without structure modification to lift trucks with standard tables, whereas the lifting jack may be located inside the profiles of the mast, and whereas the mast may have a reduced thickness since the hook, in retracted position, is turned.
This description shows clearly that the invention allows obtaining the following advantages:
reduction of the handling means in the sheet metal cutting workshop, considering that one single apparatus is sufficient to:
unload the trucks,
load the coil pallets in the storage frames,
load the chucks of horizontal-shaft reels,
handle the various pallets and containers of the workshop,
reduction of the loading times of the horizontal-shaft reels thanks to the instantaneous switching from a universal apparatus to a specific apparatus for loading chucks and vice-versa, simply by actuating a lever on the control panel,
modification as required of the cutting lines, since the handling means have no influence on the structure of the building.
It also appears clearly that handling means
10
and
100
may be mounted directly by lift trucks manufacturers or may be offered on an after-sales base to retrofit operating lift trucks. They may also equip other machines or devices to load and unload other types of parts.
This invention is not limited to the embodiment examples described therein, but extends to any modification and variation obvious to the man of the art. In particular, the number and shape of the parts may vary. The same way, the control means may include two jacks or other equivalent means like a motor, a rack-pinion system, etc. The gripping member may also include two hooks placed parallel and oriented in the same direction or in opposite directions.
Claims
- 1. A parts handling device for loading and unloading a sheet metal coil and capable of being mounted on a handling apparatus, the device comprising:a fixed mast; a table having a plurality of forks, said table being adapted to move vertically along said fixed mast; a support being mounted on said table; a gripping member for gripping the sheet metal coil; a controller being disposed on said support; a frame for connecting said gripping member with said support and said controller such that said gripping member articulates in relation to said frame on a first pivoting pin and said frame articulates in relation to said support on a second pivoting pin, said first and said second pivoting pins being parallel and distant of each other such that said support is mounted on said table of the handling apparatus; said controller acting from said support and upon said frame for tilting said frame about said second pivoting pin between an operative position such that said gripping member extends from said first pivoting pin between said plurality of forks for allowing said gripping member to hang up the sheet metal coil below said plurality of forks, and an inoperative position, wherein both said gripping member and said frame are lifted above said support for placement in said fixed mast thereby setting free said plurality of forks.
- 2. The device according to claim 1, wherein the gripping member is a hook having a substantially L-shape and further comprises a first leg connected to a lifting beam arranged at an end opposite to a second leg, said first leg resting on said plurality of forks in said operative position, whereas said second leg is located at a level that is lower than a height of said plurality of forks.
- 3. The device according to claim 2, wherein said hook grips the sheet metal coil, said hook having a width about equal to twice a length of said second leg and a radial thickness that is substantially equal to a length of said first leg.
- 4. The device of claim 2, wherein said second leg has an end with a tip, said tip having a thickness that is smaller relative to a section of a lath.
- 5. The device of claim 2, wherein said lifting beam further comprises at least two supporting points having an interval disposed therebetween defining a supporting plane.
- 6. The device of claim 5, wherein at least one supporting point of said lifting beam at each of said plurality of forks is adjustable in height.
- 7. The device of claim 5, wherein said first pivoting pin is disposed vertically above a center of gravity of said gripping member for positioning said hook vertically and said supporting plane horizontally whatever position said frame is disposed in.
- 8. The device of claim 5, wherein said interval is at least equal to a length of said second leg.
- 9. The device of claim 2, wherein said first and said second pivoting pins are disposed parallel and distant of each other by a distance that is at least substantially equal to a length of said first leg.
- 10. The device of claim 2, wherein said lifting beam further comprises at each of said plurality of forks at least one supporting area at a front of said hook.
- 11. The device of claim 2, wherein said gripping member further comprises a rotation device adapted to turn said hook on a rotation axis between a frontal position and a rear position.
- 12. The device of claim 11, wherein said rotation device further comprises at least one jack firmly attached to said lifting beam and a rod attached to a rack, said rack driving a pinion attached to said hook.
- 13. The device of claim 2, wherein said gripping member further comprises at least two hooks being disposed in parallel and oriented in a direction selected from the group consisting of an orientation where said at least two hooks being disposed in opposite directions, an orientation where said at least two hooks are disposed pointing in a substantially same direction, and any combination thereof.
- 14. The device of claim 1, wherein said frame further comprises at least two levers being linked together by at least one cross beam, said at least two levers being disposed substantially parallel with respect to one another.
- 15. The device of claim 1, wherein said controller comprises at least one jack having a first and a second side, said at least one jack being connected in a fixedly manner with said support by a third pivoting pin on said first side and connected in a mobile manner to said frame by a fourth pivoting pin on said second side.
- 16. The device of claim 15, wherein said fourth pivoting pin is disposed between said jack and said frame and further comprises a crossbeam disposed at a distance from said second pivoting pin and between said frame and said support.
- 17. The device of claim 1, wherein said frame further comprises a locking device for locking said gripping member in said inoperative position.
- 18. The device of claim 1, wherein said frame further comprises at least two levers disposed parallel to one another and linked to one another by said first and said second pivoting pins.
- 19. The device of claim 18, wherein said controller further comprises at least one jack fixedly connected on a first side with said support by a third pivoting pin and connected on a second side with a lifting beam by a fourth pivot pin being a mobile point.
- 20. The device of claim 19, wherein said first pivoting pin, said second pivoting pin, said third pivoting pin and said fourth pivoting pin are arranged in a manner to form a substantially deformable polygon.
- 21. The device of claim 20, wherein said frame further comprises at least one tilting stop member abutting against said lifting beam when said lifting beam is in a tilting phase that is in a range that includes from said operative position to said inoperative position.
- 22. The device of claim 1, wherein said table moves vertically along said fixed mast and further comprises one or more bearing forks.
Priority Claims (1)
Number |
Date |
Country |
Kind |
98 12534 |
Oct 1998 |
FR |
|
PCT Information
Filing Document |
Filing Date |
Country |
Kind |
PCT/FR99/02367 |
|
WO |
00 |
Publishing Document |
Publishing Date |
Country |
Kind |
WO00/20322 |
4/13/2000 |
WO |
A |
US Referenced Citations (3)
Foreign Referenced Citations (6)
Number |
Date |
Country |
2520715 |
Aug 1983 |
FR |
1260474 |
Jan 1972 |
GB |
252898 |
Feb 1990 |
JP |
8133694 |
May 1996 |
JP |
8282962 |
Oct 1996 |
JP |
562505 |
Oct 1977 |
RU |