This invention relates generally to material handling equipment and relates, more particularly, to equipment used to lift and maneuver a spool of material, such as wire or cable, which is wound about the spool.
Heretofore and at a construction job site, a relatively large piece of equipment, such as a crane or a forklift, has been commonly required for lifting or maneuvering a large spool of coiled wire or cable between two locations. However, such a relatively large piece of equipment is typically too large to maneuver such a spool through a relatively confined area, such as a hallway or room of a building. Consequently and in order to maneuver one of these spools of wound material through such a small area (and thereby position the spool as close to the installation location as is possible), manual manipulation of the spool through such an area is commonly required. Of course, such a manual task is laborious, time-consuming and may pose a risk of injury to the individuals required to manually manipulate the spool.
It would be desirable to provide a relatively compact device which is capable of lifting a spool of material wound thereabout from the floor and which facilitates the movement of the spool through a relatively confined area.
Accordingly, it is an object of the present invention to provide a new and improved device for handling a spool of material, such as wire or cable, wound about the spool.
Another object of the present invention is to provide such a device which is capable of lifting the spool to an elevated condition above the underlying floor.
Still another object of the present invention is to provide such a device which facilitates the movement of the spool through a relatively confined space, once the spool is lifted from the floor.
Yet another object of the present invention is to provide such a device which employs a screw jack for lifting the spool from the floor.
A further object of the present invention is to provide such a device which is capable of rotating the spool about its axis, once the spool is lifted from the floor, to facilitate the unwinding of material from the spool or the winding of material about the spool.
A still further object of the present invention is to provide such a device which is capable of handling a spool within a large range of spool sizes.
One more object of the present invention is to provide such a device which is uncomplicated in structure, yet effective in operation, which resists tipping over and has a relatively high load-carrying capacity.
This invention resides in a device for handling a spool of windable material wherein the spool includes an elongated barrel about which the material is wound and two flanges at each end of the barrel and wherein each flange has a rim along the periphery thereof, and the spool is arranged so that the rims of both flanges engage an underlying floor and the barrel of the spool is oriented substantially parallel to the floor.
The device includes a pair of wheeled carriers wherein each carrier includes an elongated frame having two opposite end portions and floor-engaging wheels for supporting the frame above the floor. The device further includes four rollers for rollably engaging the rims of the flanges of the spool wherein two of the four rollers are supported for rotation on the opposite end portions of one of the pair of carriers and the other two of the four rollers are supported for rotation on the opposite end portions of the other of the pair of carriers. Furthermore, the rollers of each carrier are mounted for rotation about parallel axes so that each carrier can be positioned upon the floor and adjacent a corresponding flange of the spool so that the rollers of each carrier are positioned on opposite sides of the flange. The device further includes means for moving the rollers of each carrier toward one another and into engagement with the rim of the corresponding flange and for lifting the flange to an elevated condition above the floor as the rim of the flange is squeezed between the rollers of the carrier so that upon raising both flanges of the spool to an elevated condition, the spool can be moved across the floor as the wheels of the carrier are rolled across the floor.
Turning now to the drawings in greater detail and considering first
With reference to
With reference to
The handle 70 is supported within a bearing mounted within the base 48 of the jack 45, and there is attached to the inner tube 46 an internally-threaded member 74 within which the internal screw member 72 is threaded so that rotation (e.g. manual rotation) of the screw member 72 by way of the handle 70 effects the movement of the internally-threaded member 74, and thus the inner tube 46, relative to and along the length of the base 48. It therefore follows that rotation of the handle 70 in one rotational direction relative to the base 48 lengthens the screw jack 45 (and thus the distance between the opposite end portions 41, 43 of the carrier 22 or 24), and that rotation of the handle 70 in the opposite rotational direction relative to the base 48 shortens the jack 45.
With reference still to
It follows from the foregoing that each of the screw jack 45 and the plurality of openings 78 of the inner tube 46 enables the overall length of each frame 22 or 24, as measured between the opposite end portions 41, 43 of the carrier 22 or 24 to be altered. More specifically, the length of each carrier 22 or 24 can be adjusted by moving the inner and outer tubes 46, 44 relative to one another so that the pin 79 is aligned with an alternative opening 78 of the inner tube 46, and the length of each carrier 22 or 24 can be adjusted further by rotating the jack handle 70 relative to the base 48. As will be apparent herein and when the device 20 is used to lift a spool 30 from the floor 26, the size of the spool 30 commonly dictates the initial positional relationship between the inner and outer tube 44 and 46, and then the screw jack 45 is used to move the carrier end portions 41 and 43 toward one another so that the spool 30 is lifted from the floor 26.
With reference still to
Meanwhile, the spool-engaging assembly 56 of each carrier 22 or 24 is connected to the carrier frame 40 adjacent one end thereof as its platform 60 is fixedly joined, as with welds, to the underside of the outer tube 44, and the spool-engaging assembly 58 is fixedly joined, as with welds, to the underside of the base 48 of the screw jack 45. If desired, the platforms 60, 62 can be formed from a single plate, and a handle 82 can be formed within this single plate to facilitate the transport of each carrier 22 from one location to another and to facilitate the manipulation of the carrier 22 or 24 into a position adjacent a corresponding flange 34 or 36 of the spool 30 in preparation of a spool-lifting operation.
Furthermore, there is disposed between the platforms 60, 62 a pair of downwardly-turned spaced-apart flanges 92, and the spool-engaging means 90 is mounted for rotation between the flanges 92. In particular, the spool-engaging means 90 includes a roller 94 which is supported for rotation between the flanges 92 for rotation about a substantially horizontal axis (i.e. an axis which is substantially parallel to the underlying floor 26). To this end, each roller 94 has a central through-opening 84 (
Each roller 94 includes a substantially cylindrical peripheral surface 96 which is adapted to engage the rim 35 of the spool 30 when the carriers 22 and 24 are placed in operative relationship therewith. While the peripheral surfaces of three rollers 94 of the depicted carriers 22, 24 are relatively smooth, the roller 94′ of the carrier 22 is surrounded with an band, or coating, of elastomeric material 98 which provides the surface of the roller 94′ with a high degree of frictional resistance to movement of the rim 35 therealong when the surface of the roller 94′ is placed in engagement with the spool rim 35. To further enhance the surface-to-surface engagement between the roller 94′ and the rims 35 of the spool 30, the profile of each roller surface 96 can be formed to substantially match, or conform to, the contour of the rim 35 intended to be engaged by the roller surface 96.
As best shown in
It is also feature of the device 20 that it includes means for moving, generally indicated 23, for rotating the roller 94′ about its longitudinal axis. Within the depicted device 20, the moving means 23 includes the drive motor 25, introduced earlier, which is connected in driving relationship with the roller 94′ (
With reference to
With each carrier 22 and 24 disposed adjacent a corresponding flange 24 or 26 of the spool 30 as aforedescribed, the handles 70 of the screw jacks 45 are then manually rotated to move the opposite end portions 41 and 43 of the carrier frame 40 toward one another (corresponding with the directions indicated by the pair of arrows 112, 114) so that the rollers 94 of the carriers 22, 24 are moved into engagement with the rim portions 110 and 112 (as illustrated in phantom-line position in
With the spool 30 in an elevated condition above the floor 26, the spool 30 can be pushed across the floor 26 as the wheels 100 of the casters 64 roll across the floor 26. Furthermore and since the casters 64 permit the wheels 100 thereof to pivot about vertical axes, the spool 30 can be steered, or directed, through a relatively small area or a narrow hallway, and the device 20 is advantageous in this respect.
Once the spool 30 has been moved to a desired site at which the material 39 is desired to be unwound from the spool 30, the drive motor 25 is actuated to rotate the roller 94′ (
Within the device 20, the drive motor 25 is electrically-powered and preferably both variable in speed and reversible in rotational direction. Consequently, the spool 30 can be rotated about its axis 28 at a speed selected to correspond with the desired feed rate of material 39 from the spool 30 and can be rotated in either of two rotational directions to either facilitate the unwinding of material 39 from the spool 39 or facilitate the winding of material 39 about the spool 30. An example of an electric motor suitable for use as the variable-speed, reversible drive motor 25 is currently available from DEWALT Industrial Tool Co. of Baltimore, Md. under the trade designation DEWALT, Model No. DWD460. Furthermore and if desired, a hand controller (not shown) can be wired to the motor 25 to facilitate an operator's control over the motor operation.
To remove the device 20 from beneath the spool 30, the handles 70 of the screw jacks 45 are appropriately rotated to lengthen the opposite end portions 41, 43 of the carrier frames 40 so that the rollers 94 permit the spool flanges 34, 36 to return into engagement with the floor 26 and are subsequently moved far enough apart to permit each carrier 22 or 24 to be removed from its location (on the floor 26) adjacent the corresponding spool flange 34.
It follows from the foregoing that a compact and lightweight device 20 has been described which can be used to lift a spool 30 of wound material 39 from the floor 26 and enables the spool 30 to be moved (e.g. by pushing) across the floor 28 from one location to another location as the wheels 100 of the casters 64 roll across the floor 26. Once the spool 30 is positioned in a desired location at a job site, the drive motor 25 can be activated to rotate the spool 30 about its axis 28 and thereby facilitate the unwinding of the material 39 from the spool 30 or facilitate the winding of material about the spool 30. Since the device 20 does not engage or interact wtih the material 39 wound about the spool 30 during a spool-unwinding operation, the device 20 is less likely to damage the material 39 than is a spool-unwinding device which pulls upon the material wound about the spool.
By way of example; various components of the device 20 can be provided with the following dimensions: When the frame 40 of each carrier 22 or 24 is collapsed to its shortest length, the rollers 94 of each carrier are about 15.5 inches apart (as measured from roller center to roller center); and when the frame 40 of each carrier 22 or 24 is lengthened to its longest length, the rollers 94 of each carrier are about 33.0 inches apart (as measured from roller center to roller center). Furthermore, the center of each roller 94 is about 4.0 inches from the underlying floor 26, and the height of each caster 64 (as measured from the floor 26) is about 5.25 inches.
It has been found that a device 20 embodying the aforediscussed features is capable of lifting from the floor (for subsequent maneuvering thereacross) a spool whose diameter falls within the range of between about 1.5 feet and about six feet. Moreover, the device 20 is capable of lifting a spool 30 weighing up to five thousand pounds, cannot easily be tipped over and does not have to be anchored in place when used to lift a spool 30.
It will be understood that numerous modifications and substitutions can be had to the aforedescribed embodiment 20 without departing from the spirit of the invention. Accordingly, the aforedescribed embodiment 20 is intended for the purpose of illustration and not as limitation.
The benefit of Provisional Application Ser. No. 61/553,856, filed Oct. 31, 2011, and entitled A MATERIAL LIFTING, HANDLING AND PAYOUT DEVICE FOR COILED, SPOOLED AND CYLINDRICAL MATERIALS, is hereby claimed. The disclosure of this referenced provisional patent application is incorporated herein by reference.