The invention pertains to a device according to Claim 1 for influencing the widthwise temperature distribution, especially of a strip, particularly in a hot strip rolling mill.
In the manufacture of strips such as, in particular, in hot-rolling mills, a strip is transported from the furnace to the coiler and processed during this transport. In this case, the temperature of the strip and its temperature distribution, for example, referred to the strip width play a decisive role in the processing of the strip and the strip quality resulting thereof.
If a high productivity of a system or hot strip rolling mill should be realized, the furnace such as, for example, a walking beam furnace frequently represents the production bottleneck. Although this leads to the slabs being heated to a sufficiently hot temperature, they have not assumed a uniform temperature distribution because they did not remain in the furnace for a sufficiently long period of time.
This can result in non-uniform temperature distributions referred to the width of the slabs. This in turn can result in conventional slabs having a non-uniform temperature distribution when they exit the furnace. In this case, the surface and the slab edge are typically warmer than the remaining slab. During a subsequent rolling process in a blooming train, the temperature profile is changed and the absolute strip edge is additionally cooled due to lateral heat radiation and the passage through the descaling sprayer and the edger, wherein this leads to such a temperature distribution being adjusted upstream of a final deformation phase that the average temperature referred to the thickness decreases on the edge and toward the center while a local temperature maximum occurs in the vicinity of the edge. In this case, the warmer regions may lie between approximately 80 and 150 mm from the edge and therefore have altogether negative effects on the strip contour and the surface evenness of the strip. During the ensuing rolling process, such a non-uniform temperature distribution results in a different flattening being produced in the roll gap on the different finishing stands, as well as in different working roll wear and a thermal crown being adjusted over the band width. This leads to profile anomalies that interfere with the additional processing of the strip and result in strips with little dimensional accuracy, wherein the latter is particularly undesirable with respect to the quality. This also cannot be prevented with additional mechanical profile correcting elements because the effects are highly local.
In addition to the geometric disadvantages, the temperature differences may also lead to different structures or mechanical strip properties over the strip width.
In addition to the non-uniform heating of conventional slabs in the furnace, these slabs can also be observed with non-uniform temperatures downstream of a thin slab mill. If the temperature differences are not completely equalized in the downstream furnace, the above-described disadvantages such as profile anomalies, surface unevenness and different mechanical strip properties over the strip width may also occur in this case.
The invention is based on the objective of developing a device that allows an improved processing, in particular, of strips in hot strip rolling mills and results in a higher product quality.
According to the invention, the objective with respect to the device is attained with the characteristics of Claim 1. The inventive device serves for influencing the temperature distribution over the width of a slab or a strip, in particular, in a single-stand or a multiple-stand hot-rolling mill, wherein at least one cooling device is provided that features nozzles for applying a cooling medium on the slab or the strip, and wherein the nozzles are distributed over the width and/or controlled in such a way that a cooling medium is applied, in particular, at positions at which an elevated temperature is determined.
According to another embodiment of the invention, the surface evenness of the strip and the strip contour are influenced by partially cooling the strip. The strip essentially is cooled at the locations at which waves are detected in order to purposefully change the material strength. Analogously, strip locations are cooled in order to purposefully realize contour changes of the strip at these locations. The contour is usually influenced on thicker strips and the surface evenness is influenced on smaller thicknesses. The active principle is identical.
In order to define the cooling medium distribution, it is advantageous to divide the width of the strip into cooling zones, wherein a nozzle of the cooling device can be provided or arranged for at least one zone, preferably for all zones.
It is also practical if the at least one nozzle or several nozzles is or are adjustable with respect to their position referred to the width of the strip.
In one embodiment, it is furthermore practical to arrange the nozzles in pairs, preferably in a paired fashion and symmetrical referred to the center of the strip. In order to eliminate the need for a separate width adjusting mechanism, the width adjustment of the nozzles referred to their nozzle positions may be realized by mounting the nozzles on the lateral slab or strip guides.
In order to allow a flexible width adjustment of the nozzle positions, a separate adjusting device can also be independently used for the right and the left strip half.
It is furthermore advantageous if the nozzles are arranged adjacent to one another, wherein one nozzle is assigned to each cooling zone.
In this case, it is practical to arrange nozzles underneath and/or above the strip.
A purposeful activation of the nozzles is promoted by means of at least one measuring sensor that determines the—widthwise—temperature distribution of the slab or the strip.
In another embodiment, it is practical to also provide a control unit that processes relevant input variables and determines and controls the cooling medium quantity to be applied in the respective cooling zone and/or cooling position.
Advantageous additional developments are described in the dependent claims.
One embodiment of the invention is described in greater detail below with reference to the figures. The figures show:
a, a diagram for elucidating the interaction between the surface evenness, the march of temperature and the activation of cooling nozzles;
a, a schematic representation of possible positions of a cooling device and temperature sensors within a hot strip rolling mill;
a, a schematic representation of a CSP plant with possible positions of a cooling device and temperature measuring sensors;
b, a schematic representation of a CSP plant with possible positions of a cooling device and temperature measuring sensors;
c, a schematic representation of a CSP plant with possible positions of a cooling device and temperature measuring sensors;
a, a schematic representation of an alternative thin slab mill with possible positions of a cooling device and temperature measuring sensors;
b, a schematic representation of an alternative thin slab mill with possible positions of a cooling device and temperature measuring sensors;
c, a schematic representation of an alternative thin slab mill with possible positions of a cooling device and temperature measuring sensors;
a, a schematic representation of a continuous thin strip casting and rolling plant with possible positions of cooling devices and temperature measuring sensors;
During a rolling process on a blooming train, the temperature profile of the slab 1 changes such that the rolled slabs 1 have a temperature profile, for example, that corresponds to that shown in
The reduced temperature on the edge results in a reduced rolling force 6 in the region of the temperature maximum near the edge because the location of the highest material temperature usually is also the softest.
This results in a non-uniform profile shape (strip contour), wherein a profile anomaly 8 with reduced thickness and a shoulder with a bead 9 are created in the region of the highest temperature. The effect of the roll deflection and the effect of the correcting elements for realizing a thickness reduction from the outside toward the inside as shown in
The upper illustration of
This figure also shows that the nozzles 14 are arranged above and underneath the strip in such a way that the cooling process can take place from above and/or from below.
It is also particularly advantageous if the cooling medium quantity can be individually adjusted on the upper side and/or on the underside in dependence on a target variable (e.g., the temperature distribution, the target contour, the surface evenness) or on other process parameters such as the furnace residence time, the width, the width reduction, etc., so as to realize an optimized cooling of the corresponding strip regions.
An individual distribution of the nozzles can be realized if the widthwise temperature distributions of the strip are not always reproducibly identical.
The upper illustration of
The arrangement of the nozzles is chosen in accordance with the non-uniform distribution of the temperature maxima over the width of the strip. To this end, the lower illustration of
The upper diagram of
The nozzles 31, 32 are advantageously arranged in rows such that adjacent nozzles can also be arranged in an overlapping fashion. In this case, the respective nozzles also feature individual supply lines 34 for supplying a cooling medium such as, for example, water to the nozzles 31, 32 before it is applied to the strip by means of the nozzles. The nozzles 31, may be advantageously arranged in a stationary fashion, wherein the nozzles 31, 32 may be connected by means of a holding frame or mount or the nozzles 31, 32 may be realized in a self-supporting fashion, in which case the nozzles 31, 32 may also be connected to one another.
However, the nozzles 31, 32 could also be advantageously positioned in such a way that they are held in an adjustable fashion with respect to their widthwise position.
For example, the nozzles 31, 32 may also be arranged in groups or pairs, for example, in a symmetrically paired fashion.
The nozzles may also have different nozzle cross sections or several nozzles may be connected in series in the material flow direction. For example, this makes it possible to realize a desired different distribution of the cooling medium quantities (“water crown”), in which larger nozzles than those in the central region are used in the edge region of the nozzle bar and even smaller nozzles are used in the center.
a schematically shows another embodiment of a device 40 for processing strips such as, for example, a broad strip hot rolling mill. The device 40 features a slab furnace 41 and at least two scale sprayers 42, 43. In addition, a first blooming stand 44 and a second blooming stand 45 are provided, wherein the first blooming stand 44 may be realized in the form of a pass-through stand and the second blooming stand 45 may also be realized in the form of a reversing stand. Lateral guides 46 are also provided in this case, for example, upstream of the blooming stands 44 and upstream of the shears 49′. The rolling device 47, e.g., a finishing train, is provided at the end of the mill train before the strip is wound up on a not-shown coiler. According to the invention, devices 48 provided for influencing the temperature of the strip are equipped with nozzles. They may be arranged upstream and/or downstream of the blooming stands 44, 45 and/or upstream and/or downstream of the shears as shown. In addition, devices 48 for influencing the temperature of the strip may also be provided between individual stands in the region of the finishing train 47. The devices 48 for influencing the temperature are advantageously provided on the lateral guides arranged at these locations. Such devices may furthermore be provided in the region of a preliminary strip cooler 46′ that may be arranged upstream of the finishing train. To this end, at least a portion of the cooling device preferably forms a strip zone cooling arrangement.
In addition, temperature measuring devices 49 such as temperature scanners may be provided downstream of at least one of the blooming stands 44, 45 and/or downstream of the rolling device 47. Devices 48 for influencing the temperature of the strip may be provided on the lateral guides upstream of the blooming stands, e.g., pass-through or reversing stands, and/or on the lateral guides upstream of the shears or upstream of the finishing train 47. Devices 48 for influencing the temperature with the aid of nozzle arrangements can also be advantageously provided within the finishing stands of the finishing train 47. This may apply analogously to a plate rolling train, in which such devices 48 for influencing the temperature may be provided at the individual stages from the furnace to the plate rolling stand.
b respectively show a so-called CSP (Compact Strip Production) plant 50 with a blooming stand and
The CSP plant 50 according to
The plant according to
The CSP plant 60 according to
a and
a respectively show a continuous thin strip casting and rolling plant, in which the casting system 111 essentially consists of casting rolls 112. The temperature sensors or temperature scanners 113 for determining the temperature distribution of the strip are arranged along the strip guide. In addition, devices for realizing a strip zone cooling arrangement 114 are provided, wherein said devices may be arranged at the beginning of the plant and/or upstream and/or downstream of roll stands 115. The rolling mill may consist of one or more roll stands 115. In addition, a strip heater 116 is provided downstream of a leveler 118 or a driver 117. The strip contour can hardly be influenced any longer in such thin strip mills. The roll gap of the roll stands needs to adapt in accordance with the input profile. Accordingly, the correcting elements of the strip zone cooling arrangement that were mentioned several times or the special localized cooling at the inlet of the roll stands or upstream thereof or even between roll stands is advantageous with respect to improving the surface evenness of the strip. For example, it is possible to realize the cooling on both sides. However, the cooling process may also be carried out from one side only, e.g., from above or from below, on a thin strip that requires a specifically defined cooling effect.
One may also preceded in a comparable fashion in a plate rolling train, in which the temperature can be influenced similar to the above-described embodiments, namely after the slab exits the furnace and is transported to the plate rolling stand, as well as in the cooling section arranged downstream thereof. The temperature can also be influenced over the width of the strip in a hot strip rolling mill for nonferrous metals.
All embodiments have the purpose of homogenizing the strip temperature widthwise and of improving or purposefully influencing the contour and the surface evenness by suitably cooling the slab or the strip widthwise.
According to the invention, a fan nozzle, a center body nozzle, a complex air-water nozzle or a nozzle such as a tube or a tube arrangement of a laminar strip cooling arrangement can be used for cooling individual zones. In this case, different nozzles can be used for cooling different zones. It would also be possible to provide combined nozzle devices.
The nozzles or the widthwise cooling zones may also be spaced apart from one another by regular or irregular distances.
In order to realize the cooling process with the aforementioned purpose and the corresponding properties, it would be possible to utilize, for example, preliminary strip cooling, segment cooling in a continuous casting machine, intermediate stand cooling, descaling, roll gap cooling, cooling the upper side of the strip or the underside of the strip downstream of a looper, a cooling section or a combination of the above-described cooling devices. In this case, the roll gap cooling may essentially be carried out, for example, shortly or directly upstream of the roll gap by cooling the roll and/or the strip or the strip surface.
In addition, a cooling arrangement could also be provided in a cold rolling mill such that the surface evenness of the strip can at least be influenced indirectly by means of the cooling process.
Instead of arranging cooling nozzles on strip guides that are adjustable widthwise, the nozzles may also be arranged individually. It would also be possible to provide a multitude of nozzles over the width of the strip, wherein only the respective nozzles required for the cooling process are actuated and distribute the cooling medium. All in all, a multi-zone cooling process can be realized in this fashion.
In this case, it is not only possible to use a learning, adaptive preset model for defining the water quantity and its distribution, but it would also be conceivable to provide control circuits for regulating the adjusted target values or target functions by utilizing measured variables. For example, a temperature control circuit could be provided that would make it possible to utilize a strip temperature distribution measured, for example, downstream of a mill train and/or a cooling section for actuating the cooling zones with respect to their cooling medium quantity and cooling medium distribution so as to realize a largely homogenous temperature distribution of the strip.
In order to calculate the strip temperatures and the heat flows for determining the cooling medium quantity and distribution, it would furthermore be possible to utilize a method that takes into account the heat flows within the strips or slabs, respectively. This method also makes it possible to take the effectiveness of the cooling process into account.
The width of the strip is divided into cooling zones based on the data of the temperature sensors or temperature scanners—widthwise temperature distribution—and a temperature is assigned to the cooling zones. The cooling method evaluates the available data and determines which nozzles are activated and deactivated in dependence on the input variables and the information on the cooling effect, wherein it is also determined which cooling medium quantity needs to be adjusted at which nozzle in order to achieve an essentially homogenous temperature distribution.
In addition, a control circuit may be provided that makes it possible to also take into account the surface evenness of the strip, wherein this represents one alternative for ultimately obtaining a strip with a largely even surface by means of a suitable cooling medium distribution.
It would also be possible to provide a control circuit that takes into account the strip contour, wherein this represents another alternative for approximating the target strip contour (e.g., a parabola) more closely by means of a suitable cooling medium distribution.
1 Slab
1
a Edge
1
b Core
2 Strip edge
3 Hot zone
4 Temperature profile
5 Temperature profile
6 Rolling force
7 Thickness reduction
8 Profile anomaly
9 Bead
10 Cooling device
11 Thin slab, preliminary strip or strip
12 Lateral guide
13 Direction
14 Cooling element, e.g., nozzle
14
a Main cooling region
15 Hose
16 Roll
20 Curve
21 Curve
22 Line
23 Line
24 Nozzle
25 Nozzles
26 Nozzles
27 Average value of the temperature of a zone
28 Cooling medium quantity
30 Device
31 Nozzles, nozzle jet
32 Nozzles, nozzle get
33 Strip, slab or preliminary strip
34 Supply line
40 Device
41 Slab furnace
42 Scale sprayer
43 Scale sprayer
44 Blooming stand
45 Blooming stand
46 Lateral guide
46′ Preliminary strip cooler
47 Rolling device, finishing train
48 Device for influencing the temperature
49 Temperature measuring device
49′ Shears
50 CSP plant
50
a Roller hearth furnace
51 Temperature measuring device
52 Device for influencing the temperature
53 Finishing train
60 CSP plant
60
a Roller hearth furnace
61 Temperature measuring device
62 Device for influencing the temperature
63 Finishing train
64 Cooling section
70 Thin slab mill
70
a Casting machine
71 Temperature measuring device
71
a Heater
72 Device for influencing the temperature
73 Finishing train
78 Cooling section
80 Thin slab mill
81 Temperature measuring device
82 Device for influencing the temperature
83 Casting machine
84 Holding furnace
85 Heater
86 Finishing train
87 Heater
88 Cooling section
90 Thin slab mill
91 Casting machine
92 Roller hearth furnace
93 Finishing train
94 Temperature sensors
95 Strip cooling device
96 Control unit
97 Block for control
98 Strip surface evenness sensor
99 Block for control
100 Maximum wave height or strip surface evenness
101 Maximum wave height or strip surface evenness
102 Deformation in the region of the arrows
103 Deformation in the region of the arrows
104 Nozzles
105 Zones
111 Casting plant
112 Casting roll
113 Temperature sensor, temperature scanner
114 Strip zone cooling temperature
115 Roll stand
116 Strip heater
117 Driver
118 Leveler
119 Strip profile measuring sensor
Number | Date | Country | Kind |
---|---|---|---|
10 2007 025 287.2 | May 2007 | DE | national |
10 2007 026 578.8 | Jun 2007 | DE | national |
10 2007 053 523.8 | Nov 2007 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/EP2008/002643 | 4/3/2008 | WO | 00 | 11/12/2009 |