The invention is directed to an apparatus for threading a continuous web, whereby a gripper device transports the beginning section of the continuous web from an input section for the continuous web up to an output section. The invention is also directed to a printer or copier system as well as to a module. Further, the invention is directed to a combined monitoring device.
DE-A 198 01 317 of the same assignee discloses an apparatus for introducing continuous stock recording media into electrographic printer or copier devices. This document is incorporated by reference as a source of disclosure for the present patent application. The assistance of such an apparatus makes it possible to automatically thread a continuous web through the printer machine before the beginning of a printing process. The operating ease is enhanced in this way and the economic feasibility of the printing machine is improved.
EP-A-0 152 737 discloses a draw-in device for drawing a paper web to be printed into a printing machine. In this printing machine, the traction means for drawing the paper web in has a common path (A) and either an upper path (B) or a lower path (C). The traction means is connected at two shunts to a traction means element for the upper path (B) or to a traction means element for the lower path (C).
High-performance printers and high-performance copiers that can handle extensive and complex print jobs or copier jobs are being employed to an increasing extent. Such systems are relatively large in volume, so that they are resolved into a number of machine modules that are easy to transport. The various modules are connected at the user=s premises to form the printing system or copier system. For example, WO 98/39691 of the same assignee discloses such high-performance printer systems or copier systems. This document is introduced by reference into the disclosure of the present application.
Another advantage of a modular concept wherein, for example, a printing system is divided into a printer module and a fixing module is the enhanced flexibility. Thus, an existing printer module can be combined with various types of fixing modules, whereby a prerequisite therefor is a defined, common interface. In a further development of the modular concept, modules processing further recording media can also be utilized that can be versatilely combined with further modules.
FP-60-99655 A with Abstract discloses an apparatus for drawing a continuous paper web in, whereby this continuous paper web is pulled through a plurality of successively arranged device modules. Each device module has its own traction means that circulates within the module. When the continuous web is conducted through a plurality of modules, the beginning section of the paper web is handed over to the traction means of the next module at the boundaries of the respective module.
An object of the invention is to specify an apparatus for threading a continuous web that is constructed in a simple way and is simple to handle and that works with high operating dependability.
According to the present invention, an apparatus and method are provided for threading a continuous web into a device arrangement having a first module and at least one second module connectable to and detachable from one another at an interface and which are successively traversed by the continuous web. Respective first and second traction units with corresponding drive units are provided in the first and second modules. The gripper device grips a beginning section of the continuous web and is attachable to the traction units, the continuous web being pulled with the assistance of the gripper device from an input section to an output section of the respective module given movement of the traction units. A connector device is provided with which the traction units of the two modules residing opposite one another at the interface are connectable to and detachable from one another. The gripper device transports a beginning section of the continuous web from the input section of the first module up to the output section of the second module in the connected condition of the traction units.
For the purposes of promoting an understanding of the principles of the invention, reference will now be made to the preferred embodiment illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended, such alterations and further modifications in the illustrated device, and/or method, and such further applications of the principles of the invention as illustrated therein being contemplated as would normally occur now or in the future to one skilled in the art to which the invention relates.
According to the disclosed system, a traction unit is provided in each module, the assistance of the traction units making it possible to transport a gripper device for gripping a beginning section of the continuous web from an input section up to an output section of the respective module. The two traction means reside opposite one another at the interface between the two modules. A separable connecting device connects the two traction units, so that a combined through traction unit for both modules is created in the connected condition of the traction unit, and the gripper device can transport the beginning section of the continuous web from the input section of the first module up to the output section of the second module. The two traction units can in turn be detached from one another with the assistance of the connecting device, so that the two modules can be transported to a different location separately from one another. An apparatus is thus provided that allows an automatic threading of a continuous web through two or more modules. The apparatus is simply constructed and requires uncomplicated handling. When more than two modules are connected to one another, then a plurality of connecting devices that connect the respective traction units in the modules to one another are to be utilized at the module boundaries for creating a through traction units.
Another aspect is directed to a printer or copier system that is equipped with the described, modularly constructed threading apparatus.
According to a further aspect, a module is recited as part of a printer or copier system, whereby the module and a further module are connectable to one another and detachable from one another at an interface, comprising a traction unit with whose assistance a gripper device for gripping a beginning section of the continuous form can be transported from an input section up to an output section of the module, and comprising a part of a connecting device with which the traction units of the two modules residing opposite one another at the interface are connectable to one another and detachable from one another. When a plurality of modules are equipped with such a threading apparatus, then these modules can be connected to one another, as a result whereof an automatic threading of a continuous web through the various modules is enabled.
A further aspect is directed to a combined monitoring device, whereby the downward transgression of too low a tractive force of the traction unit and an upward transgression of too high a tractive force of the traction unit is signaled. With the assistance of combined monitoring device, the tension of the traction unit in the device arrangement comprised of a plurality of modules can also be regulated in one exemplary embodiment. The combined monitoring device contains a first tensing device and a second tensing device that are respectively charged by spring powers in the direction of the axis of the traction unit. When a specific tractive force of the traction unit is downwardly transgressed, the one tensing device is moved out of a limit position; when the tractive force of the traction unit is upwardly transgressed, the other tensing device is moved out of a limit position. A position sensor detects the movement of the tensing devices out of the limit positions and generates signals, whereupon the drive units for the traction units can be deactivated.
An exemplary embodiment of a known printing system as well as an exemplary embodiment with an apparatus is explained below.
The printing system 10 has a printer module 14 with integrated paper input 16 as well as a fixing module 18 with paper output 20. A supply reel 22 for the continuous web 12 is arranged preceding the paper input 16, this being generally a paper web and being rotatably seated in a preprocessing device (not shown). A stack of a fan-fold web can also be offered as a supply for the continuous web 12 instead of the supply reel 22.
As viewed in a transport direction of the continuous web 12, a take-up reel 24 that is seated in a post-processing unit (not shown) is provided following the paper output 20. Instead of the take-up reel 24, a finishing unit can also be connected to the paper output 20, this, for example, further-processing the continuous web 12 by cutting.
Two deflection drums 26 and 28 as well as a paper drive 30 are arranged in the printer module 14. Further, a printing device is provided in the printer module 14, but this is not shown for the sake of clarity. The fixing unit (not shown) as well as a driven haul-off 32 are arranged in the fixing module 18, the haul-off 32 conveying the continuous web 12 through the printing device 10 in common with the paper drive 30.
An insertion device—schematically referenced with 34—is also provided in the printing system, the continuous web 12 being automatically introduced into the entire printing system 10 therewith before being printed. For this purpose, the insertion device 34 employs two endless cables 36 arranged at both sides of the transport path of the continuous web 12, only one thereof being indicated by a dot-dash line in FIG. 1. The two cables 36 are conducted around a plurality of deflection arrangements 40, 42, 44 and 46 along the transport path of the continuous web 12 through the printing system 10. The deflection arrangements 40 and 42 are provided close to the deflection drums 26 and 28. The deflection arrangement 44 is arranged close to the paper drive 30, and the deflection arrangement is arranged close to the haul-off 32. Further, three deflection arrangements 48 are provided under the paper input 16, these tensing the cables 36 in the region of the paper input 16 and supplying them to the first deflection arrangement 40. The cable drive 50 of the insertion device 34, which can be driven both in a forward as well as in a reverse rotational sense, is arranged under the paper output 20. A cable tenser 52 that pre-stresses the two cables 36 independently of one another is provided between the cable drive 50 and the lower deflection arrangements 48.
Further, the insertion device 34 has a gripper device 54 proceeding transverse to the transport path of the continuous web 12, the gripper device 54 being secured to the cables 36 with connector elements. During the insertion of the continuous web, the gripper device 54 holds the leading edge thereof and is moved along the transport path by the cables 36 in order to transport the continuous web 12 through the printing system 10. The cable drive 50 can move the gripper device 54 between the position A close to the paper input 16 and the position B at the deflection arrangement 46. The cable 36 is continuous and has a length corresponding to the dot-dash line in FIG. 1.
When, given the printing system 10 of
As a drive unit, a first stepping motor 80 is arranged within the printer module 60, said first stepping motor 80 driving a first wind-up drum 82 onto which the two cables 66 are wound or from which the cables 66 are unwound.
In the same way, a second stepping motor 84 in the fixing module 62 is connected to a second wind-up drum 86 that winds up or unwinds the cables 68. The two stepping motors 80, 84 are preferably driven synchronously with one another, i.e. the wind-up or unwinding of the cables 66, 68 occurs synchronously. Alternatively, other motors that can be exactly positioned can also be employed, for example motors with incremental sensors that are driven incrementally.
The printer module 60 contains a tensing unit 88 with position sensors for each cable of the cable pair 66. In the parted condition of the modules 60, 52, this tensing unit 88 generates a cable tension for the cable 66. In the connected condition of the modules 60, 62, this tensing unit 88 generates the required cable tension for the cables 66, 68 (which are then connected) and also serves for the control of the stepping motors 80, 84 with the assistance of the control module 90.
A first monitoring unit 92 and a second monitoring unit 94 that are connected to control modules 96 or 98 are provided in the fixing module 62 for each of the two cables 68. The first monitoring unit 92 monitors the cable 68 for upward transgression of a maximum tensile stress. The second monitoring unit 94 monitors the cable 68 for downward transgression of a minimum tensile stress. The monitoring units 92, 94 respectively contain a position sensor, for example a micro switch, that monitors the position of a spring-loaded deflection drum around which the respective cable 68 is conducted. Given upward transgression of the maximum tensile stress or downward transgression of the minimum tensile stress, the position of the spring-loaded deflection roller changes, this being signaled to the control modules 96, 98 by the micro switch. With the assistance of the monitoring units 92, 94, an overload, for example due to a blockage of the cables 66, 68, or an under-load, for example when the continuous web or the cables 66, 68 tear, is recognized and signaled as an operating error. In the case of separated modules 60, 62, the monitoring units 92, 94 also offer the required cable tension for the cables 68 in the module 62.
It should also be mentioned that the control modules 90, 96 and 98 are preferably realized in software terms. A controller evaluates the supplied signals and generates the necessary displays or necessary control commands.
In a schematic drawing,
The structure of the connector device 100 can be seen in the middle part of FIG. 3. The connector device 100 contains a first crossbeam 102 and a second crossbeam 104 that can be connected to one another or detached from one another at a parting surface 106. The crossbeams 102, 104 have specifically shaped form elements 108, 110 at their ends that serve the purpose of guiding the connector device 100—that also carries the gripper device 78 at the same time—jerk-free on its path through the two modules 60, 62. The two form elements 108, 110 can likewise be separated at the parting surface 106. It must be pointed out that the gripper device 78 can also be arranged separate from the connector device 100.
The two cables 68 (only one can be seen in
The lower part of
The swiveling of the first crossbeam 102 has a further advantage. A possible, slight prescribed distance between the two modules 60, 62 can be bridged by the length of the swivel arm, this being preferably adjustable. As an alternative to a swivel motion, however, it is also possible in another exemplary embodiment to translationally move the two crossbeams 102, 104 toward one another. As warranted, a length store for the cables 66 or 68 is then required.
For connecting the two modules 60 and 62, the crossbeam 102 is swiveled around the swiveling axis 118 toward the second crossbeam 104 in the module 62 opposite the arrow direction 116. The two crossbeams 102 and 104 are subsequently connected to one another. After this, the arrests for the crossbeams 102, 104 are undone, so that the two connected crossbeams 102, 104, pulled by the cables 66, 68, can move freely through the two modules as connector device 100 with the gripper device 78.
For detaching the modules 60, 62 from one another, the connector device 100 is moved to the module boundary, so that the crossbeams 102, 104 are positioned relative to the mountings 61, 63. The crossbeams 102, 104 are arrested in these mountings 61, 63. Since the cables 66, 68 in each module 60, 62 are also under tensile stress in the separated condition, no loose ends of the traction elements derive at the interface. The cables 66, 68 thus assumed a defined, stable operating condition, as a result whereof operating errors are avoided.
The required handling for connecting the two crossbeams 102, 104 to one another and for releasing the two crossbeams 102, 104 from one another ensues such that corresponding actuation elements are actuated proceeding only from the side of the module 60. These actuation elements cannot be reached proceeding from the side of the module 62. The handling with the connector device 100 is facilitated in this way since an operator need only implement work steps proceeding from one module.
In condition ‘a’, the deflection roller 130 and the carriage 136 with the permanent magnet is in a normal position wherein both Hall generators 148, 150 acquire the magnetic field of the permanent magnet. In condition ‘b’, the deflection roller 130 is deflected upward in a first position on one occasion and deflected downward in a second position on another occasion. Both positions are just still acquired at their limits by the Hall generators. In condition ‘c’, the respective excursion upward or downward is so great that only one Hall generator 148 or 150 still acquires the respective position. In condition ‘d’, the deflection roller 130 is deflected upward or downward so far that the respective acquisition range of the Hall generators 148 or, respectively, 150 is left.
In conditions ‘a’ and ‘b’, the signals output by the Hall generators 148, 150 produce no additional regulation of the stepping motors 80, 84. In condition ‘c’, the signals result therein that a regulating intervention is performed on the stepping motors 80, 84. In condition ‘d’, there is an error case that is signaled by the signals of the Hall generators.
In the example according to
The monitoring device 160 shown in
A guide peg 194 (only partly visible) that is rigidly connected to the first carriage 178 engages into the oblong hole 170. The guide peg 192 lies against a detent 196 and thus limits the movement of the first carriage 178 in the direction of the base 164. The second carriage 188 likewise carries a guide peg 198 that is guided in the oblong hole 180. Its movement toward the left is limited by a detent (not shown) in the oblong hole 180. A detent 200 [and [sic]] limits the longitudinal movement of the second carriage 188 relative to the first carriage 178. In the illustrated, normal operating position, the peg 182 lies against the detent 200. The guide peg 194 likewise lies against the detent 196. This means that the first tension spring 174 presses the first carriage 178 in the direction of the base 165 up to the detent 196; a cable (not shown) guided around the deflection roller 130 has such a high tensile force on the deflection roller 130 that the second carriage 188 experiences maximum excursion in the direction in
When the cable force with which the cable pulls toward the right at the deflection roller 130 in
The position of the Hall sensor 192 relative to the Hall magnet 190 and the length of the Hall magnet 190 define the path length of the coverage area for the second carriage 188 relative to the stationary frame 162 and thus also define the cable path within which a proper operating condition is signaled. When the coverage area is left, then an error condition is signaled. This coverage area can be varied by changing the position of the Hall sensor 192 or by changing the length of the Hall magnet 190.
The cable tension of the cable 66 is too high in the lower part of FIG. 8. The deflection roller 130 has deflected toward the right from the reference axis 204. The tension spring 174 for high cable force is tensed and the peg 172 is deflected toward the right. The Hall magnet 190 leaves the coverage area of the Hall sensor 192 toward the right and the latter signals this error condition.
The combined monitoring unit 160 according to
When the cable tension in the cable 66 becomes too great, then the shaft 132 of the deflection roller 130 in
The first compression spring 206 for high cable force attacks at the second carriage given the example according to
Additionally, let it be pointed out that leaf springs or other spring elements can also be employed for realizing the spring tension for the two carriages.
While a preferred embodiment has been illustrated and described in detail in the drawings and foregoing description, the same is to be considered as illustrative and not restrictive in character, it being understood that only the preferred embodiment has been shown and described and that all changes and modifications that come within the spirit of the invention both now or in the future are desired to be protected.
Number | Date | Country | Kind |
---|---|---|---|
100 17 371 | Apr 2000 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCTEP01/03904 | 4/5/2001 | WO | 00 | 2/4/2003 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO0176873 | 10/18/2001 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
4509733 | Pflaum et al. | Apr 1985 | A |
4598850 | Winterholler et al. | Jul 1986 | A |
4750659 | Maier et al. | Jun 1988 | A |
5152471 | Goerner | Oct 1992 | A |
5816152 | Nelgner et al. | Oct 1998 | A |
6038973 | Marmin | Mar 2000 | A |
Number | Date | Country |
---|---|---|
2 241 127 | Mar 1974 | DE |
25 32 168 | Feb 1977 | DE |
589 516 | Jul 1977 | DE |
36 04 504 | Aug 1987 | DE |
40 26 819 | Nov 1991 | DE |
G 94 09 390.3 | Oct 1994 | DE |
198 01 317 | Aug 1999 | DE |
0 152 737 | Aug 1985 | EP |
0 449 287 | Mar 1991 | EP |
60099655 | Jun 1985 | JP |
WO 9839691 | Nov 1998 | WO |
Number | Date | Country | |
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20040105711 A1 | Jun 2004 | US |