The present invention generally relates to methods and apparatuses for inserting supports or appendages between two surfaces.
Healthcare workers experience more musculoskeletal disorders than workers in construction, mining, manufacturing, and wholesale and retail trade. These injuries are largely due to repeated manual patient handling activities, often involving heavy lifting when transferring and repositioning patients, working in extremely awkward postures, and pushing and pulling heavy objects. The risk is magnified by the increasing weight of patients due to the U.S. obesity epidemic and the rapidly increasing number of older people who require assistance with the activities of daily living. Nurses are required to lift or support morbidly obese patients as many as 15 to 20 times a day, and 12% of registered nurses who quit the field do so because of back pain due to patient handling.
While myriad devices, such as slings, hoists, transfer boards, etc., abound for bearing the weight of infirm patients, to the present inventor's knowledge no practical solution exists for inserting the patient bearing component of a lift or transfer device between the patient to be moved and the surface on which they are already resting. To the present inventor's knowledge, no prior art references describe a device or method for inserting a patient-bearing element such as a sling, draw sheet, patient transfer sheet, inflatable pad, or straps beneath a patient by movement in a direction transverse to the patient's longitudinal orientation without rolling the patient from side to side or inducing significant abrasive force in the direction of insertion.
In addition, moving patients from the ground onto a stretcher, such as may be required in emergency response settings, may pose a risk of injury for both the patient and the healthcare workers. In other settings as well, lifting and moving objects can be more difficult when the objects rest directly on the ground with no other supporting elements underneath to facilitate leverage and safe handling.
What is needed, therefore, is a system, method and apparatus that can safely and effectively insert a support element between two surfaces to facilitate lifting an object.
A system for inserting support between two surfaces or beneath an object is provided having a plurality of casings each having a mouth and a spool, wherein each of the plurality of casings is suitable for containing a pressurized fluid, a pressure device fluidly coupled to the plurality of casings, wherein the pressure device pressurizes a fluid and a plurality of membranes each having a closed end and an open end, wherein the open end of each of the plurality of membranes is sealably attached to a corresponding respective mouth of one of the plurality of casings, and wherein the closed end of each of the plurality of membranes is connected to a corresponding respective spool of one of the plurality of casings, and wherein, when the pressure device pressurizes the fluid, the plurality of membranes is moved away from the corresponding casing resulting in each membrane being everted between two unconnected surfaces.
The disclosed invention further provides a frame with an opening, a proximal side, and a distal side, wherein the proximal side supports the plurality of casings, and the plurality of membranes, after everting, can be coupled to the distal side of the frame. The present invention further provides a device for inserting a support between two surfaces with a substantially rigid casing suitable for containing a pressurized fluid and having a mouth and a seal, a pressure device fluidly coupled to the casing, wherein the pressure device pressurizes a fluid contained within the casing and a substantially tubular membrane having a closed end and an open end, wherein the open end is sealably attached to the mouth of the casing and the closed end is attached to an axially movable rigid support member, wherein when the pressure device pressurizes the fluid such that the closed end of the membrane is moved away from the canister resulting in the membrane being everted between two discontinuous surfaces such that the rigid support is inserted between the two surfaces.
The present invention further provides a device for inserting a support between two surfaces including a casing suitable for containing a pressurized fluid and having a mouth and a pressure device fluidly coupled to the casing, wherein the pressure device pressurizes a fluid contained within the casing and a substantially tubular membrane having a closed end and an open end, wherein the open end is sealably attached to the mouth of the casing and wherein when the pressure device pressurizes the fluid such that the closed end of the membrane is moved away from the casing resulting in the membrane being everted between two surfaces,
For the purpose of illustrating the invention, the drawings show aspects of one or more embodiments of the invention. However, it should be understood that the present invention is not limited to the precise arrangements and instrumentalities shown in the drawings, wherein:
The present invention can facilitate the safe handling of an object by inserting supportive elements under the object, even though the object is resting on a surface, without exerting significant abrasive forces against the object. Devices disclosed herein can be used in many fields of application to insert material between two contacting or closely spaced surfaces, or spread two surfaces. In addition, devices disclosed may be used to handle and manipulate objects that the devices are also capable of gripping,
In one embodiment, a device made in accordance with the present disclosure may comprise a soft robotic device that performs a method of gently inserting one or more support elements beneath an object while minimizing danger to the object, such as inserting various types of patient-bearing elements beneath a resting patient without causing unacceptable discomfort or risk of harm to the patient. Aspects of the present disclosure fill a capability gap identified by clinicians as the biggest challenge left unaddressed by other techniques and devices intended to facilitate safe patient handling. Aspects of the present disclosure can also be used to insert support or other materials beneath a broad variety of bodies including animals, boats, shipping containers and other objects.
The described devices can act alone or can complement and enhance other existing devices for moving, repositioning, and transferring patients that are effective only after one or more patient supporting elements, such as slings, straps, draw sheets, or transfer pads have been emplaced beneath the patient using the described devices. The described devices can be implemented in any of several different embodiment. One such embodiment is a handheld device for inserting a draw sheet, patient transfer sheet, inflatable pad, or sling beneath an individual. Another embodiment is a machine for supporting, lifting, and moving an immobile individual. Other embodiments in other contexts, as described elsewhere herein, are also useful.
The devices described herein complement related devices by providing a means to get needed support elements, such as a simple draw sheet, a glide pad, a sling, or multiple straps of nylon webbing, under a patient,
In some aspects of the present disclosure, the devices disclosed herein can use dynamically controlled morphological transformation to subduct at least one pliable extensible appendage formed by an eversible tubular sheet (e.g., membrane) between two objects. The at least one appendage may comprise a sealed tubular membrane containing a compressible or incompressible fluid (including liquids and gases) or other suitable material (e.g., gel); the appendage may have a distal end which is closed and a proximal end which is sealed to, e.g., a rigid housing facilitating containment of the fluid in a radial and an axial direction. The distal end of the membrane may be closed by nature of the continuity of the membrane material, by sealing to itself, or by sealing to another component that is able to move with the distal end relative to the proximal end (e.g., a plug or stopper).
The membrane can comprise an elastic or inelastic material depending on the specific embodiment and application, and may have one (e.g., external) surface facing away from the contained fluid and one (e.g., internal) surface facing the contained fluid. In some embodiments, the membrane may be partially elastic and partially inelastic and may vary in elasticity along the length or axial direction of the membrane or the appendage formed by the membrane. In these and other embodiments, the flexibility of the membrane may also vary over its surface or as a function of the direction of flexure. For instance, stiffer materials may be incorporated into the membrane continuously or as ribs or battens oriented substantially transverse to its axial direction to form an appendage that retains a non-circular cross-section in its radial direction.
Within the filled interior of the tubular membrane, a flexible or rigid traveling member may be disposed, which may have a distal end abutting or connected to the fluid-facing inner surface of the closed distal end of the membrane and a proximal end attached to a means of actuating motion (e.g., an electromagnetic actuator or a piston) of the traveling member relative to the proximal end of the membrane in a direction that is axial to the appendage formed by the membrane.
Movement of the internal traveling member and optionally attached distal end of the membrane through and then distally away from the proximal end of the membrane (e.g., towards a patient) causes eversion of the membrane resulting in moving division of the non-fluid facing surface of the membrane into at least two orientations, one orientation facing radially inward and one orientation facing radially outward, such that the outward facing portion of the surface emerges from within the appendage, such portion of the surface having been previously inward facing.
Travel of the internal traveling member optionally affixed to the distal end of the membrane can be controlled by, for example, attaching a flexible traveling member to a motorized winch or spool, which can also be moved using a pneumatically or hydraulically actuated piston.
The appendage can thus be elongated and shortened by controlled interaction of the fluid pressure within the membrane and/or actuation of the traveling internal member.
The morphological transformation of the appendage induced by the eversion of the fluid filled membrane thus achieved enables elongation and shortening of the appendage without incurring any significant axially directed motion of the radially outward facing surface of the membrane (e.g., the appendage can be inserted under or behind a patient without requiring that the patient be moved and without risking any abrasions or other safety issues for the patient). This enables elongation of the appendage between the surfaces of two external entities (e.g., a patient and a bed) without rubbing against these surfaces such that any frictional forces produced are minimized in order to protect the external entities (e.g., a patient from discomfort or injury, a bedsheet from being ripped, or otherwise, as appropriate for particular implementations). Alternative embodiments can also be used to manipulate radioactive or potentially radioactive materials (e.g., radioactive waste) with minimal risk of shuffling the materials in such a way that a criticality could occur, as an appendage made in accordance with the present disclosure can be inserted beneath/between materials while minimizing any disturbances to the materials.
Since this morphological transformation occurs in a manner that induces no, or at least very minimal, relative lateral motion between contacting surfaces of the device or objects being manipulated, devices made in accordance with the present disclosure can gently extend a soft conduit beneath the patient or other object to be lifted, through or adjacent to which can be guided other support elements. Alternatively, additional eversible layers of materials such as glide sheets, draw sheets, and/or a fabric sling can be wrapped around and then everted within the everting tubular membrane appendages, e.g., such that in some embodiments they undergo the same everting morphological transformation and thus are also gently subducted beneath the patient while causing minimal displacement and without inducing lateral or transverse friction (which can be further minimized by properly modulating the pressure of the internal fluid/material within the appendage and/or the speed of eversion) during insertion.
Devices like that shown in
In a preferred embodiment in the area of patient handling, applying between 20 and 40 psi of pressure inside the everting membrane causes the membrane to extend under the patient in about 3-8 seconds, which corresponds with the leading edge of the membrane progressing at a speed of about 5 to 12 inches per second.
In operation, a patient-bearing element 110 can be preloaded onto eversible membrane 106 by first fully extending membrane 106 out of canister 102 to form a tube of membrane 106, with an outer portion exposed to atmosphere and an inner portion exposed to and containing fluid pressure in space 108 from canister 102. Patient-bearing element 110 can then be wrapped around the tube formed by the extended membrane, forming a sleeve around the outer portion of the membrane.
In another method of preloading the device with a sling or similar patient-bearing element, the patient-bearing element need not be initially wrapped around the extended membrane, but can be rolled, folded, or otherwise formed into a long narrow shape and disposed end-to-end against the closed end of the extended membrane and in axial alignment with the extended membrane, such that as the pressure in the tube and canister are lessened and the tension of the spool causes the tether to pull the closed end of the membrane back toward the spool, the end of the patient-bearing element in contact with the closed end of the membrane becomes enveloped in the receding edge of the tube, thus being drawn into and radially enclosed by the inward facing aspect of the membrane and eventually wound onto the spool. The end of the patient-bearing element initially disposed most distant from the device may then protrude slightly from the preloaded device and this end may be folded back and held in place with the canister as the appendage is extended beneath a patient such that the remainder of the patient-bearing element emerges from within the advancing membrane into a position beneath the patient and adjacent to the extended appendage.
Depending on the specific embodiment of the device, the internal tension element previously described may be a flexible element such as a Keviar® strip, cord, or nylon strap, a rigid support member such as carbon fiber composite tube or other rigid or semi-rigid member, or a combination thereof, optionally including one or more telescoping members. In the case of a rigid or semi-rigid element, the fluid-filled eversible membrane cushions the patient or object from the encapsulated element.
The apparatus of
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In this manner, a support or a plurality of supports may be inserted beneath an object such that the object may be moved or lifted by a force applied from the side (of the object) from which the supports were inserted.
In some embodiments, pressurized fluid (although other optionally non-fluidic materials can be used, as discussed above) will maintain inflation of the membrane and adjust dynamically to control extension and pressure on the subject. As an example of the loads transferred and resulting excess membrane pressures, twenty-five appendages, 3 cm (1.2 in) in diameter and 6 cm (2.4 in) apart, lifting a 136-kg (300-Ib) subject would support an average load of 5.5 kg (12 lb) each and have an average excess fluid pressure of 4.5 kPa (0.65 psi).
Referring now to
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Devices disclosed herein address the challenge of inserting support elements beneath an already lying down or reclining patient so that any number of other devices and techniques designed for safe patient handling can be simultaneously or subsequently applied.
Various materials are suitable for constructing essential components. Materials suitable for the flexible membrane include nylon “parachute cloth,” siliconized ripstop nylon fabric, Kevlar®, polyurethane impregnated Tyvek®, composites of multiple materials, and others. Suitable materials for the pressurizing fluid include air, carbon dioxide, nitrogen gas and non-toxic silicon oil, mixtures of fluids, and others. Suitable materials for the structural core of the appendages and other rigid and semi-rigid elements of the device include carbon fiber composites, high-pressure injection molded plastics, steel, aluminum, multiple-layered or nested materials, and others,
Fluid pressure may be actively maintained in the membrane using known techniques while actuating the retraction and extension control, which may comprise an internal spool, winch, piston, linear actuator or other known device for effecting linear motion attached directly, indirectly, or via the internal tension member to the inside of the distal end of the everting membrane, all within the pressurized environment of the canister.
Other useful embodiments in addition to safe patient handling, as briefly mentioned above, may include an add-on component for an existing piece of equipment designed for lifting, such as a forklift. In other embodiments, the eversible flexible appendage may be designed to mount on or integrate with a crane, hoist, or farm equipment such as a tractor for lifting livestock. In such an embodiment, the device may subduct hoist straps, and inflatable pad, or other supportive members beneath, e.g., an animal to be moved, and extension of the flexible appendage may be actuated using, e.g., compressed air from an air compressor powered by the power takeoff attachment of a farm tractor, although an actuator and/or compressor may be powered independent from the tractor in some embodiments.
In still other embodiments, the extensible soft robotic appendage can be used to grip objects for manipulation such as lifting, pulling, twisting, or other movements. In such an embodiment, the flexible membrane forming the body of the appendage may have relatively high surface friction properties as would a latex or other rubber coating. The radially inward motion of the membrane at the distal end that results when the eversible membrane forming the appendage is retracted by axially displacing the inner surface of the partially everted membrane in a proximal direction (e.g., the direction of the proximal end of the appendage when the appendage is fully everted) via actuation of an internal flexible or rigid member attached to or otherwise in communication with (e.g., using an internal magnet attached to the member and external magnet placed in the appropriate place on the appendage or otherwise) the inner surface causes a gripping action to be exerted on the object to be manipulated. Under the right conditions, a gripping or suction effect can be created at the distal end of the deformable membrane as it is drawn back into itself. This suction effect can be used to grip items. Both the position of the appendages and the retraction and/or extension of the distal end can be manipulated under dynamic control to result in a continuous range of possible net rates of displacement of the distal end of the appendage relative to the object being manipulated. Once the object is within the grip of the appendage, any other variety of desired movements can be executed. For example, a doorknob can be twisted, a screw can he turned, a component can be picked up and placed elsewhere or inserted into an assembly. By modulating the pressure in the deformable membrane and the inward tension acting on the closed end of the membrane in opposition to the outward pressure force acting on the frontal area of the membrane, the appendage can be made to partially or wholly envelop items. This may be used, for example, to grip highly radioactive items that could cause irreversible damage to robotic devices if they were to attempt to lift such items using a robotic arm. In such an embodiment, boric acid, argon gas, or other materials for shielding radiation and/or preventing nuclear criticality may be used to pressurize the appendage, and the membrane itself may comprise materials for shielding radiation and/or preventing criticality.
Exemplary embodiments have been disclosed above and illustrated in the accompanying drawings. It will be understood by those skilled in the art that various changes, omissions and additions may be made to that which is specifically disclosed herein without departing from the spirit and scope of the present invention.
This application claims priority to U.S. Provisional Application No. 62/262,751 filed Dec. 3, 2015.
Number | Date | Country | |
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62262751 | Dec 2015 | US |