This disclosure relates to devices for mounting a speaker system to a ceiling. The devices provide temporary support during the installation process and clamp the speaker system to the ceiling to complete the installation process.
All examples and features mentioned below can be combined in any technically possible way.
One aspect provides a device for securing an object to a ceiling. The device includes a lead screw having a longitudinal axis about which the lead screw rotates, and a spring-loaded tab. The spring-loaded tab includes a carriage that is coupled to the lead screw such that the carriage is displaceable along a length of the lead screw via rotation of the lead screw. The spring-loaded tab also includes a leg having a first end that is coupled to the carriage such that there is no relative movement between the leg and the carriage, and a second, free end. A spring biases the free end of the leg outwardly, away from the object into a deployed position. The leg is rotatable about a pivot axis coincident with the longitudinal axis of the lead screw. When the device is attached to the object and the object moves in a first direction through a hole in the ceiling such that the leg contacts an edge of the hole, the leg is urged from the deployed position toward a retracted position, and when the object is further moved in the first direction such the leg is clear of the hole, the leg returns to the deployed position via a force applied by the spring. The leg includes an angled surface that is configured to engage edge of the hole to urge the leg toward a retracted position as the object moves in the first direction through the hole.
Implementations may include one of the following features, or any combination thereof.
In some implementations, the device includes a retraction plate secured to the object so as to form a pocket therebetween, wherein, when the lead screw is rotated to drive the spring-loaded tab toward a top end portion of the object, the retraction plate engages the angled surface to urge the leg into the retracted position within the pocket.
In certain implementations, the angled surface is arranged at a first non-zero and non-normal angle, relative to the pivot and longitudinal axes, between the first and second ends of the leg.
In some examples, the angled surface also extends at a second non-zero and non-normal angle, relative to the pivot axis, between opposing sides of the leg.
In certain examples, the opposing sides of the leg lay in respective planes that are parallel with each other and with the pivot axis.
In some cases, the carriage and the leg are coupled such that relative movement therebetween is inhibited.
In certain cases, the carriage and the leg are integrally formed.
In some implementations, the carriage includes threaded surface that engages threads on the lead screw.
In certain implementations, the carriage includes a threaded insert which defines the threaded surface.
In some examples, the spring includes a first end that is coupled to the spring-loaded tab, and a second end that engages the object such that the second end slides along a surface of the object as the spring-loaded tab is displaced via rotation of the lead screw.
In certain examples, the first end of the spring includes a hook that is looped through an aperture in the spring-loaded tab.
In some cases, the object includes a rail, and the second end of the spring is looped through the rail, thereby to inhibit the second end of the spring from rotating away from the sidewall.
In certain cases, the device includes a retraction plate secured to the object so as to form a pocket therebetween, wherein, when the lead screw is rotated to drive the spring-loaded tab toward a top end portion of the object, the retraction plate engages the leg to urge the leg into the retracted position within the pocket.
Another aspect features a ceiling speaker system for mounting in a hole in a ceiling. The system includes an enclosure, an electro-acoustic transducer supported by the enclosure, and a plurality of lead screws supported by the enclosure. Each of the plurality of lead screws having a longitudinal axis about which the lead screw rotates. The system also includes a plurality of spring-loaded tabs. Each of the plurality of spring-loaded tabs includes a carriage that is coupled to the lead screw such that the carriage is displaceable along a length of an associated one of the plurality of lead screws via rotation of the associated one of the plurality of lead screws, and a leg including a first end that is coupled to the carriage such that there is no relative movement between the leg and the carriage, and a second, free end. A spring biasing the free end of the leg outwardly, away from the enclosure into a deployed position, the leg being rotatable about a pivot axis coincident with the longitudinal axis of the associated one of the plurality of lead screws. When a top end portion of the enclosure is moved in a first direction through a hole in a ceiling such that the legs contact an edge of the hole, the legs are urged from the deployed position toward a retracted position, and when the top end portion of the enclosure is further moved in the first direction such the legs are clear of the hole, the legs return to the deployed position via a force applied by the spring.
Implementations may include one of the above and/or below features, or any combination thereof.
In some implementations, the ceiling speaker system includes a plurality of retraction plates coupled to the enclosure so as to form respective pockets therebetween.
In certain implementations, the system includes a flange coupled to the enclosure, and wherein, when the top end portion of the enclosure is moved through the hole in the ceiling such that the legs are clear of the hole, the lead screws are rotatable to displace the spring-loaded tabs such that the ceiling is clamped between the spring loaded tabs and the flange.
In some examples, wherein each of the legs comprises an angled surface configured to engage edge of the hole to urge the leg toward a retracted position as the object moves in the first direction through the hole.
In certain examples, the system includes a plurality of retraction plates coupled to the enclosure so as to form respective pockets therebetween, and, when the lead screws are rotated to drive the spring-loaded tabs toward a top end portion of the enclosure, the retraction plates engage the angled surfaces to urge the legs into the retracted position within the pockets.
In some cases, the angled surface is arranged at a first non-zero and non-normal angle, relative to the pivot and longitudinal axes, between the first and second ends of the leg.
In certain cases, the angled surface also extends at a second non-zero and non-normal angle, relative to the pivot axis, between opposing sides of the leg.
In some implementations, the opposing sides of the leg lay in respective planes that are parallel with each other and with the pivot axis.
In certain implementations, the carriage and the leg of each of the spring-loaded tabs are coupled such that relative movement therebetween is inhibited.
Another aspect provides a method of installing a ceiling speaker system. The method includes inserting a top end portion of an enclosure of a speaker system into a hole in a ceiling such that a spring-loaded tab of the speaker system is caused to pivot about a pivot axis as the spring-loaded tab comes into contact with an edge of the hole. The top end portion of the enclosure is moved upward, through the hole until the spring-loaded tab is clear of the hole. A lead screw of the speaker system is rotated about its longitudinal axis to cause the spring-loaded tab to be displaced toward a flange arranged along a bottom end portion of the speaker system, thereby clamping the ceiling between the flange and the spring-loaded tab. The longitudinal axis of the lead screw is coincident with the pivot axis of the spring-loaded tab.
Like reference numbers refer to like elements throughout the various figures.
Speaker systems and other objects or structures are often surface mounted to various structures such as ceilings. Different types of anchor systems can be used to reliably secure a speaker system to a mounting substrate. In the various examples of devices for securing an object to a ceiling described below, spring-loaded tabs are used to provide temporary support during an installation process. The described examples have the advantage of providing for easy removal of an object installed in a ceiling. In particular, the devices permit the spring-loaded tabs to retract during installation to and removal from a ceiling such that the object can pass through an opening in the ceiling without interference.
A ceiling, as used herein, means the upper interior structure of a room or dwelling. A ceiling may be horizontal or may be inclined at an angle from a horizontal orientation.
Referring to
Referring to
With reference to
The top cover 300 defines a plurality of screw holes 310 which align with mounting holes 218 in the main body 200 for receiving fasteners to secure the top cover 300 to the main body 200 to define an acoustic cavity therebetween. When assembled, the recesses 306 in the top cover 300 coincide with the recessed portions 214 in the sidewall 206. The retraction plates 106 and the recessed portions 214 in the sidewall 206 together define pockets 207 (
Referring also to
The acorn nut 110, when attached to the second end of the lead screw 108, prevents the lead screw 108 from retracting or moving downward through the screw openings 216, 308 while allowing the lead screw 108 to rotate freely about its longitudinal axis 404 during installation and removal of the ceiling speaker system 100.
Referring to
A threaded insert 510 is installed in a central hole 512 in the carriage 500. The threaded insert 510 provides a threaded surface that engages and rides along the lead screw 108, thereby to drive movements of the tab 104 along the lead screw 108 as the lead screw 108 is rotated. The threaded insert 510 may be formed of metal and may be insert molded or press fit into the carriage 500. Alternatively, or additionally, a threaded surface for engaging the lead screw 108 may be formed, e.g., via machining and/or molding, directly in the carriage 500.
The carriage 500, leg 502, and foot 508 may be integrally formed a plastic molding process or in a machining process. The tab 104 also includes a torsion spring 514. A first end of the torsion spring 514 includes a hook 516 that is looped through an aperture 518 in the carriage 500. A second end 520 of the torsion spring 514 engages the sidewall 206 of the enclosure 102 such that the second end 520 slides along the sidewall 206 as the tab 104 is displaced via rotation of the lead screw 108. In the illustrated example, the second end 520 of the spring 514 is bent to form a rounded edge 522 for engaging the sidewall 206.
As shown
Referring to
With reference to
The angled surface 530 aids in displacing the legs 502 toward the sidewall 206 of the enclosure 102 during installation. For example,
Referring to
Once the feet 508 clear the hole 800, the torsion springs 514 (
While conveniently held in place by the tabs 104, the installer rotates the lead screws 108 with a screw driver or other driver tool, to further raise the enclosure 102 until the flange 114 comes into contact with the bottom surface 816 of the ceiling 802, as shown in
It may be desirable at a later time to remove, or “un-install,” the ceiling speaker system from the ceiling. To remove the speaker system 100 from the ceiling 802, the tabs 104 are driven up via rotation of the lead screws 108. As shown in
While the examples described above include two mounting devices per ceiling speaker system, it will be recognized that in other ceiling mount configurations fewer or more mounting devices may be used with a speaker system. Moreover, it will be recognized that the mounting devices can be used to mount other types of objects to a ceiling and to allow for their convenient removal from the ceiling.
The implementation illustrated in
The top cover 1002 defines a plurality of screw holes 1018 which align with mounting holes 218 (
In some implementations, the carriage, the leg, the foot, the threaded insert, and torsion spring are all integrally formed by plastic molding process or machining process.
A number of implementations have been described. Nevertheless, it will be understood that additional modifications may be made without departing from the scope of the inventive concepts described herein, and, accordingly, other implementations are within the scope of the following claims.