The present invention relates to a device for tensioning and angularly adjusting clichés or printing plates on a rotary printing cylinder having a duct, which is formed in the longitudinal direction of the printing cylinder and in the outer surface thereof and in which the device is mounted, the device comprising a base plate on which a pair of fastening profiles for holding the printing plates are movably arranged, a pair of guide pins engaging a pair of shoulders for angularly adjusting one fastening profile when moving the guide pins or the shoulders in the longitudinal direction of the printing cylinder and the two fastening profiles being connected to one another.
More particularly, the invention concerns rapid replacement of clichés on printing cylinders and angular adjustment of the clichés thereon without the need to remove them from the printing cylinder.
Printing on corrugated board takes place in a so-called flexographic printing process. Flexible clichés are used. These clichés are mounted on a mounting foil in such positions relative to one another as to correspond to the relative positions of the various printed images on, for example, a corrugated board box to be manufactured. The mounting foil with the mounted printing plates is attached to the printing cylinder of the printing unit by winding it around the printing cylinder and is secured to the printing cylinder by an attachment strip at the leading edge and rubber straps with hooks at the trailing edge being hooked onto a front fastening profile and a rear fastening profile of the printing cylinder.
It is desirable to be able to adjust the position of the printed image both in the direction of operation of the machine and perpendicular to the direction of operation of the machine. In modern printing units for corrugated board, such adjustments are completely motorized and computerized. Moreover, in the case of very exacting requirements for, for example, matching print between different colours, it is necessary to be able to make fine adjustments of the angle of the printed image. This is time-consuming and difficult, since the mounting foil may have to be dismounted and readjusted.
In modern manufacture of corrugated board boxes, use is made of so-called in-line machines, rotary die cutters with printing units and separate printing machines. These are high-output machines and the production is characterized by corrugated board boxes and other corrugated board packing of various formats, properties and appearance being produced in consecutive series. This constantly varying production results in corrugated board products of all kinds, differing in size, appearance and properties. To meet the demands of modern production, machine requirements are exacting. The tendency within the industry is shorter and shorter series of boxes and other corrugated board packing. Orders for a few thousand products of the same kind have become the norm. Due to the high production rate of the machines, the batches are finished very quickly and the machine has to be set for the next series of boxes at short intervals. This means that reducing the set-up times between the batches being produced is very important to obtain a high output. To reduce the set-up times, the setting operations of in-line machines have been motorized and automated. Time-consuming, manual machine-setting operations have been replaced by automatic systems.
However, manual work in the machines is still required when changing production from one batch of boxes to another. Replacing the clichés to obtain different printed images or text on the various series of corrugated board products requires manual work. In recent years, it has become increasingly important to simplify this work and reduce the time required, since corrugated board products are increasingly provided with printed images and text. Multicolour printing is used more often. By simplifying the handling and reducing the time required when replacing printing plates, or rather printing plate mounts with mounted printing plates, a further step is taken to reduce the machine set-up times. This is an important measure to increase machine output.
EP 0972639 discloses a device for adjusting the position of a flexible printing plate on a plate cylinder. The device is operated by laterally displacing the plate cylinder a certain distance by means of an external actuating means and an annular cam outside the plate cylinder. A roller bears on the inner edges of the cam and is secured to a base plate, which is freely movable in a groove in the plate cylinder and supports a pair of mutually parallel claws. Two cams are fixedly attached to the bottom of the groove in the plate cylinder and control the movement of two rollers connected to the base plate in an opposed, sloping and parallel movement. A complex pneumatic-mechanic system is integrated in the plate cylinder for actuating the device.
Compared with this known device, the device according to the invention offers a simplified technical solution, lower manufacturing costs and increased reliability. Furthermore, the actuating mechanism according to the invention requires less space in the printing cylinder, which affords better conditions for balancing the printing roller, something that is of great importance as regards the printing cylinder.
An object of the invention is, therefore, to provide a device for tensioning and angularly adjusting printing plates on a printing cylinder, which is relatively inexpensive to manufacture and reliable in service.
A further object of the invention is to provide a device for tensioning and angularly adjusting printing plates on a printing cylinder, which is easy to operate and which allows the printing plates to be easily and rapidly replaced.
A still further object of the invention is to provide a device for tensioning and angularly adjusting printing plates on a printing cylinder, which is of low weight and affords satisfactory conditions for balancing the printing cylinder.
These objects are achieved by a device according to the invention, which is characterized in that the base plate is fixedly attached in the duct and has a groove, which extends in the longitudinal direction of the printing cylinder and in which a bar that supports the guide pins or shoulders is movably carried, that the front fastening profile is pivoted on a centre pin, which is fixedly attached to the base plate, and comprises said shoulders or guide pins, that the rear fastening profile is movably carried on the base plate, substantially in the direction of rotation of the printing cylinder and that the fastening profiles are connected to one another through a linkage at one end wall of the printing cylinder.
Further developments of the device according to the invention appear from the features stated in the dependent claims.
Preferred embodiments of the invention will be described below by way of example, reference being made to the accompanying drawings, in which:
Reference is first made to
It is desirable to be able to adjust the position of the printed image both in the direction of rotation 8 of the printing cylinder 5 and in the longitudinal direction 9 of the printing cylinder. In modern printing units for corrugated board, such adjustments are completely motorized and computerized. Moreover, in the case of very exacting requirements for, for example, matching print between different colours, it is necessary to be able to make fine adjustments of the angle of the printed image. This is time-consuming and difficult, since the printing plate mount 4 may have to be removed and readjusted.
The invention concerns certain operations in a device, which allow angular adjustment of the printed image without removing the printing plate mount from the printing cylinder.
The present invention concerns a device that causes a lateral displacement of the rear edge of the printing plate mount 4, i.e. the attachment strip 3 that is attached to the rear fastening profile 7. Such a lateral displacement is a prerequisite to achieving an angular adjustment 10 of the printing plate mount 4, see
Referring now to
In the printing cylinder 5 and in its outer surface, a duct or groove 11 is provided, which extends in the longitudinal direction 9 of the printing cylinder. In said duct, a base plate 38 is rigidly secured to the bottom of the duct 11 (see
A centre pin 36 is fixedly attached to the bottom of the duct 11 and extends radially from said bottom, through a bore in the base plate 38 and with a play through the opening 47 in the adjusting bar 12 to, or past, the outer surface of the printing cylinder 5. The centre pin 36 is located substantially right between the end walls 18, 20 of the printing cylinder and the front fastening profile 6 is pivoted thereon, supported by the adjusting bar 12. In the central portion of the fastening profile there is a bore 53 through which the centre pin 36 extends and on both sides of the bore 53 an oblong hole 35 is formed in the fastening profile 6, said holes 35 each having a shoulder or cam 15, which are mirror-inverted relative to one another, see
At the other end of the adjusting bar 12, i.e. the end located at the end wall 20 of the printing cylinder, a linkage 19 is arranged to connect the front fastening profile 6 to the rear fastening profile 7. The linkage is housed in a recess 49 in the bottom of the duct 11 in the case where the base plate 38 bears against the duct bottom, cf.
The linkage 19 comprises a first block 27, which is fixedly attached to the underside of the adjusting bar 12 and has a groove 16 extending through it along its edge portion, see
The above embodiments of the linkage work in the same way, as will be described below.
Reference is now made to
The front fastening profile 6 is held in place in a movable manner by means of holding members 51 (not shown in detail), see
The angular adjustment of the printing plate mount 4 will be described in greater detail below, reference being made to
In
To angularly adjust the printing plate mount 4 to the other side opposite that of
The above displacements of the rear fastening profile 7 ensure a lateral displacement of the rear edge of the printing plate mount 4, since one of its attachment strips 3, which is located at the rear edge, is attached to the rear fastening profile. Such a lateral displacement is a prerequisite to achieving the angular adjustment 10 and a direct geometric consequence of the angle of the leading edge of the printing plate mount being altered. The rear edge of the printing plate mount 4 is thus moved proportionally to the angular adjustment of the front fastening profile in accordance with the given geometry (the distance between the pivot 22 and respectively the guide pin 25, 25′ and the guide pin 26, 26′.
Reference is now made to
Devices for tensioning the printing plate mount 4 on the outer surface of the printing cylinder are disposed on the end walls 18 and 20 of the printing cylinder. The tensioning serves to ensure that the printing plate mount is secured to the printing cylinder and tensioned by a more or less identified force and that it cannot come loose or move on the printing cylinder during the printing process. To ensure that the tensioning is evenly distributed with the same tensioning force over the whole width of the printing cylinder, the rear fastening profile 7 has a cambered shape. The camber is calculated so as to compensate for the bending of the rear profile when subjected to the load of the printing plate mount.
The printing plate mount 4 is mounted on the printing cylinder 5 by hooking its attachment strips 3 onto the front fastening profile 6 and the rear fastening profile 7. To secure the printing plate mount 4 to the printing cylinder 5, the mount 4 is firmly and tightly tensioned against the outer surface of the printing cylinder 5, which also prevents the attachment strips 3 from unhooking from the fastening profiles 6 and 7. The tensioning is achieved by radial parallel displacement of the rear fastening profile 7.
A tensioning mechanism of the same design is disposed on each of the end walls 18 and 20 of the printing cylinder 5. The mechanism has the following characteristics. A tensioning arm 32 is pivotally mounted on the shaft journal 31 of the printing cylinder 5. A piston rod of the air cylinder 29 is connected to a pin 33, which in turn is mounted on one end of the tensioning arm 32. The air cylinder 29 is mounted on the end wall 18 and 20, respectively, of the printing cylinder 5. When tensioning the printing plate mount 4, this is tensioned by a spring 40 pushing on said end of the tensioning arm 32, which pivots about the shaft journal 31, thereby causing the other end of the tensioning arm to pivot about the shaft journal, as is clearly illustrated in
When releasing the tensioning of the printing plate mount 4 in connection with angular adjustment or removal of the printing plate mount, the rear profile 7 is moved in parallel in the direction opposite to the tensioning direction. This is achieved in a corresponding manner by actuating the tensioning arms 32 located on both end walls of the printing cylinder 5.
If the adequately adapted printing plate mount 4 is accurately mounted, the full force of the spring 40 acting on each end wall of the printing cylinder 5 will ensure a satisfactory tensioning.
When angularly adjusting the printing plate mount on the printing cylinder, the tensioning load on the printing plate mount is relieved by means of a push button, which activates a pneumatic back pressure counteracting the spring pressure applied for tensioning of the printing plate mount. This is necessary in order to reduce the friction between the outer surface of the printing cylinder and the printing plate mount. This is a prerequisite to ensuring the angular adjustment. When the angular adjustment of the printing plate mount is completed, the mount is re-attached to the printing cylinder.
As described above, the printing plate mount 4 is attached to the printing cylinder 5 by hooking one of its attachment strips 3 onto the front fastening profile 6, winding the printing plate mount around the outer surface of the printing cylinder and hooking its other attachment strip 3 onto the rear fastening profile and, then, by bringing the fastening profiles 6, 7 towards one another by means of the two tensioning arms 32. To fix the printing plate mount 4 in a certain position, it has been provided with a fixing hole 46 located close to one of its attachment strips 3, see
The extension of the centre pin 36 has a further function, which is directly related to the device according to the invention.
When angularly adjusting the printing plate mount 4 on the printing cylinder 5, the extension of the centre pin also serves to hold the printing plate mount to prevent it from sliding sideways along the front fastening profile 6. By moving the rear fastening profile 7 sideways, the lateral movement will be transmitted to the printing plate mount and, in this way, the undesired movement will occur, if the centre pin 36 did not exist to lock the leading edge of the printing plate mount 4.
It is important that the rear edge of the printing plate mount 4 follow the lateral movement of the rear fastening profile 7 during the angular adjustment of the printing plate mount 4 on the printing cylinder 5. If this is not the case, then manual operations will be necessary to ensure that the rear edge is returned to an accurate lateral position in the rear fastening profile 7. This can be achieved by different methods of fixing the printing plate mount in the lateral direction in the rear profile. For example, fixing pins similar to the extension of the centre pin 36 may be used. A drawback of such a solution, however, is that it might be difficult to achieve a satisfactory degree of accuracy between the two holes in the printing plate mount for the extension of the centre line 36 and the fixing pin in the rear fastening profile 7. Considering the size of the printing plate mount 4 combined with the fact that it will be wound around the printing cylinder 5, this may turn out to be a complicated solution.
An alternative solution, therefore, is to fix the trailing edge of the printing plate mount by means of vacuum during the actual angular adjustment. Conveniently, this is achieved by means of a number of vacuum nozzles suitably positioned in the rear fastening profile.
Instead of vacuum, a currently preferred solution involves using one or more magnets 41, which are recessed in the upper side of the rear fastening profile. Preferably, permanent magnets are used, but also electromagnets may be used. A number of evenly distributed magnets 41 are recessed along the upper side of the rear fastening profile 7. Thin metal plates 42 of matching size are glued to the back of the mounting foil 2. The plates are positioned such that when attaching the printing plate mount 4 to the printing cylinder 5, they will be located opposite the recessed magnets on the rear fastening profile 7. When the printing plate mount 4 is arranged on the printing cylinder 5 and an angular adjustment is to be carried out, the magnets will retain the rear edge of the printing plate mount on the rear fastening profile 7. Thus, during the lateral movement of the rear profile, the rear edge of the printing plate mount will follow the lateral movement in a desirable manner. The magnets prevent the rear edge of the printing plate mount from sliding in the lateral direction on the rear fastening profile 7, which could otherwise easily occur due to the force inherent in the friction between the mounting foil 2 and the outer surface of the printing cylinder.
In addition, the use of magnets 41 on the fastening profile 7 serves another important function. The magnets will simplify the work of the machine operator when attaching the printing plate mount 4 to the printing cylinder 5 and removing it therefrom. To ensure that the attachments strips 3 will be correctly positioned in the grooves of the fastening profiles, it is necessary to carefully verify the position of the attachment strip 3 in the fastening profile 7, and, if needed, manually guide it into the correct position. The magnet 41 will retain the rear edge of the printing plate mount 4 in a correct position relative to the rear fastening profile 7 by means of the metal plates 42 attached to the mounting foil 2, which ensures adequate tensioning and locking of the printing plate mount 4 on the printing cylinder 5 without any manual operations for holding the printing plate mount in the correct position. This reduces the risk of injuries, facilitates the attachment of the printing plate mount in the machine and, above all, helps reduce the machine set-up times.
A corresponding set of magnets may, of course, be recessed in the upper side of the front fastening profile 6. These magnets are combined, in a similar manner, with metal plates 42 arranged on the mounting foil 2. The intention is not to replace the centre pin 36 extension. Instead this device is retained, since it is needed to provide a distinct and exact reference for the positioning of the printing plate mount on the printing cylinder. The function of the magnets disposed on the front profile will be the same as that of the ones on the rear profile, namely to facilitate attachment and reduce the need for manual operations.
To provide the mounting foil 2 with a number of thin metal plates 42 arranged according to a certain pattern is a preparatory operation that reduces the manual operations inside the machine. Accordingly, the preparatory operation is carried out outside the machine, which means that valuable machine time can be reduced and that the machine is thus available for production during the time saved due to reduced set-up times.
The magnets and the metal plates may, for example, be provided with a roughed surface to increase the friction and obtain improved adherence of the printing plate mount 4 to the rear fastening profile 7. In this way, the risk of undesirable lateral movement between the fastening profile 7 and the printing plate mount 4 in connection with angular adjustments is reduced. Alternatively, or as a complement, one or both fastening profiles 6, 7 have friction-enhancing means 52, such as a coating or a thin textured surface, on their upper side to increase the friction against the back of the printing plate mount.
Primarily, the device according to the invention is to be used in corrugated board in-line machines, but also includes other conceivable fields of use, such as other machines with printing units for printing on various materials, solid fibreboard, paper, cardboard etc.
The invention is not limited to that stated above and illustrated in the drawings, but can be modified within the scope of the claims.
Number | Date | Country | Kind |
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0602709-8 | Dec 2006 | SE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/SE2007/001063 | 11/30/2007 | WO | 00 | 2/12/2010 |