The invention relates to a device for opening and closing a moving component as generically defined by the independent claim.
DE 199 13 106 C1 has disclosed a pinch prevention device with a hollow profile for a force-actuated closing device in which a pinch strip embodied as a hollow profile is disposed along a frame, for example of a sunroof opening. The hollow profile has two electrically conductive regions spaced apart from each other, whose contact triggers a switching action for triggering the motor of the closing device. A hollow profile of this kind is quite expensive to manufacture and when in use, such a system is susceptible to false activations due to a continuous deformation of the electrically conductive regions.
The device according to the invention with the features of claim 1 has the advantage that even with the exertion of a slight pressure on it, the highly elastic electroactive polymer (EAP) material reliably generates an easily measurable voltage change in the electrodes resting against the EAP material. The design of the pinch prevention sensor is very simple and unsusceptible to malfunction since the system is based on the electroactive material properties of the EAP material. In addition, EAP materials are favorable in terms of their manufacture and processing so that the invention makes it possible to produce an extremely inexpensive and reliable pinch prevention device with a variety of geometric sensor forms.
Advantageous modifications of the device according to the invention are possible by means of the features disclosed in the dependent claims. The electroactive properties of the EAP material are based on an effective extension or alignment of the polymer chains due to a corresponding external deformation of the EAP material. A voltage increase or a voltage decrease is then produced, depending on the force acting on the EAP material and the placement of the electrodes against the EAP material.
It is particularly favorable to form the EAP material into thin layers with a thickness of e.g. 1-100 micrometers since in this instance, particularly with a perpendicular introduction of force onto these layers, the EAP material expands up to 300% even with a slight external force, and therefore a correspondingly significant voltage change is produced. The thin layers can also be placed with particular ease along the edge of the part or the frame profile, for example on or in a sealing lip.
A voltage change according to the following formula is characteristic for EAP materials:
U=t*·(p/εr*ε0).
The order of magnitude of the voltage change can therefore be predetermined in a particularly advantageous manner through the selection of the thickness t of the EAP materials.
If several EAP layers, each equipped with electrodes, are disposed one over another and connected in quasi-series, then the individual voltage changes are added up, which permits a simpler signal evaluation due to the more powerful measurement signal.
It is advantageous to dispose the at least one EAP layer approximately perpendicular to the expected pinching force since this would produce the greatest possible material deformation and therefore a maximal voltage change.
Alternatively, however, devices are also conceivable in which a number of EAP layers are disposed approximately parallel to the movement plane of the part. The pinching force then acts approximately parallel to the EAP layers and changes their superficial extent, which is correlated with a change in the thickness of the layers. The electrodes in this case can be disposed both between the EAP layers and at the ends of the EAP layers.
If one or more EAP layers—optionally also with insulation layers disposed between them—are rolled into a roll, then this apparatus can detect all forces in the plane perpendicular to the roll in the same way. A roll of this kind can therefore be placed in a particularly advantageous fashion along the seal of a frame.
With such a placement of the roll approximately parallel to the edge of the part or the frame, the electrodes are favorably embodied as layers between the rolled EAP layers. Alternatively, however, the electrodes can also be placed at the ends of such a roll or tube; this is particularly advantageous for a division of the pinch prevention sensor along the edge or frame profile in order to be able to detect an obstacle in a manner that is broken down by location.
It is advantageous to place the at least one EAP layer directly on top of or under a perforated band matrix. This matrix establishes spatially fixed support points; the EAP layer bulges through the openings in the perforated band matrix in response to the application of a fundamental voltage. This assures that even relatively small obstacles cause a sufficient deformation of the EAP layer to occur since with this apparatus, a local introduction of force cannot be equalized over a large region of the EAP layer.
In order to produce a spatially flexible and therefore also locally sensitive pinch prevention sensor, at least one of the electrodes is three-dimensionally patterned. In this connection, it is particularly advantageous if the electrode has a high degree of flexibility along the edge of the part or the frame because this results in the reliable detection of even smaller obstacles.
If the at least one electrode of the at least one EAP layer is divided into a number of electrodes that are insulated from one another, then this makes it easy to achieve a sensor that is broken down by location, in particular along the edge of the part or the frame.
It is advantageous here if two polymer films are coated so that the patterned electrodes are enclosed in the middle. This assures that the effective electrode surfaces are disposed directly on top of one another without adjustment. Integrating the typically very narrow strip conductors into the sensor also protects them mechanically.
In order to assure an uninterrupted sensing of an obstacle, the different independent sensors can overlap one another spatially, in particular along the edge or frame. If each independent sensor region has its own electrode, then a matched, predetermined fundamental voltage can be applied in order to adjust the sensitivity of the sensor individually by location.
It is particularly advantageous to place the pinch prevention sensor between the sealing profile and the frame profile of an opening. In this case, the sensor can be glued in place or simply clamped in place, without requiring a structural change to the existing sealing profile or frame profile.
The spatially divided electrodes can be produced in a particularly advantageous manner by means of a printed circuit board technique in which the individual electrodes—with their strip conductors that lead to the voltage tap embodied in the form of a thin layer—are disposed on a thin, flexible printed circuit board film.
The two-sided use of the sensor top and sensor bottom for the routing of strip conductors permits a particularly space-saving design of the sensor.
From a production engineering standpoint, it is favorable to attach the pinch prevention sensor to the frame profile or sealing profile with a foil, where the strip conductors for the connections of the electrodes are preferably disposed on the foil. This method permits a fine spatial division of the sensor into regions with independent electrode pairs.
Since the EAP materials have properties very similar to those of sealing profile materials, it is possible to integrate the EAP layers in a particularly advantageous manner into the sealing profile and to produce them in a single step along with this profile, for example by means of coextrusion or multi-component injection molding.
Attaching the EAP layer to the sealing profile in the form of a lacquer or by means of gluing is also an inexpensive alternative. Because of the rubber-like properties of EAP materials, pinch prevention sensors produced in this manner are also very durable in relation to mechanical stress, even over a large temperature range of −50° C. to 200° C.
The fact that the at least one EAP layer is disposed in a semicircle around the one end of the frame profile also makes it possible to reliably sense pinching forces acting on the sealing profile outside the movement plane of the part.
The fact that the pinch prevention sensor is broken down spatially along the edge or frame makes it easy to preset regions with different sensitivities that are adapted to the particular edge sections of the part. It is thus possible to take into account the geometric form of the part and of the corresponding frame, which geometric forms generate pinching force components that diverge from the closing direction.
The sensitivity of the individual sensor regions can be advantageously realized by applying an individually adapted working voltage to the electrodes of the corresponding regions. Since the voltages applied to EAP materials are typically in the kV range, the signals of the electrodes are supplied to a d.c./d.c. converter, which is part of an evaluation device in a control unit of the pinch prevention sensor.
Exemplary embodiments of a device according to the invention are depicted in the drawings.
a to 2c show the functional principles of the device according to the invention,
a to 2c show schematic cross sections through a pinch prevention sensor 14, which has a number of electroactive polymer EAP layers. For example, polyurethane PT6100S, fluoroelastomer Lauren L143HC, polybutadiene Aldrich PBD, fluorosilicone 730, or silicone Sylgard 186 are used as the EAP material. EAP materials have the particular property that due to their electrostriction, when there is an external deformation, the effective length of the electroactive, dielectric polymer chains changes. This length change produces a voltage change in the electrodes 28 placed against the EAP layers. In
b shows the deforming of the EAP layers 30 due to a pinched obstacle 24. The pinching force 22 causes the EAP layers 30 to lengthen along the sealing profile 16. As a result, the EAP layers 30 experience a lateral contraction, which reduces their thickness 38. This leads to a voltage change between the two electrode pairs 34, 36, which corresponds to a particular introduction of force onto the pinch prevention sensor 14. The voltage change is measured in the control unit 26 and compared to a limit value; if the voltage exceeds or falls below this limit value, then the motor 21 is stopped or reversed. The voltage change is produced according to the following formula
U=t*√{square root over ((p/εr*ε0))},
where the voltage change produced is directly proportional to t, which is the thickness 38 of the EAP layer 30. The pressure P generated by the pinching force 22 of an obstacle 24 and the dielectric material properties εr and ε0 influence the voltage change only as factors under the radical.
c shows the pinch prevention sensor 14 in a cavity 39 of the sealing profile 16, which extends approximately parallel to the edge 20.
A voltage change is also picked up in the electrodes 28 disposed between the EAP layers 30, which is correlated with the closing force 22. In this embodiment of a pinch prevention sensor 14, the EAP layers 30 are disposed between the frame profile 12 and the window 10, approximately parallel to its movement direction. When a number of EAP layers 30 are used, the fact that the individual voltage changes are added together boosts the measurement signal.
In another exemplary embodiment according to
b shows an EAP layer 30 that also has interposed electrodes 34, 36, rolled up in a manner analogous to
c shows another variation in which the EAP layer 30 is embodied as a single-layer tube 44 with the electrodes 34, 36 disposed at each of the two axial ends of the tube 44. The force here is also introduced axially in accordance with
It is also conceivable to draw conclusions, for example as to the size of the pinched object 24, from the course of the impedance changes and to consequently also to determine the triggering threshold value depending on the size of the object.
Number | Date | Country | Kind |
---|---|---|---|
101 51 556 | Oct 2001 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/DE02/03480 | 10/8/2002 | WO | 00 | 11/17/2003 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO03/038221 | 5/8/2003 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
4943757 | Richter et al. | Jul 1990 | A |
4963461 | Takahashi et al. | Oct 1990 | A |
5051672 | Yaguchi | Sep 1991 | A |
5907213 | Oshima et al. | May 1999 | A |
6281455 | Wilde et al. | Aug 2001 | B1 |
6297579 | Henson et al. | Oct 2001 | B1 |
6463698 | Hofmann | Oct 2002 | B1 |
6747399 | Ogino et al. | Jun 2004 | B1 |
20020130673 | Kornbluh et al. | Sep 2002 | A1 |
Number | Date | Country |
---|---|---|
37 15 871 | Nov 1988 | DE |
2 300 732 | Nov 1996 | GB |
Number | Date | Country | |
---|---|---|---|
20040070316 A1 | Apr 2004 | US |