The invention relates to a mechanical device for deploying and retracting one or more sets of flaps used in motor vehicles.
These flaps are used for example to change the conditions for allowing air to enter an engine compartment and improve the heat exchanges, or hide or show a driving aid technical device such as a laser. These numerous features may be required simultaneously or independently of each other.
Furthermore, it is preferred to implement a plurality of flaps each having a reduced surface, in order to distribute over a larger number of flaps the aerodynamic forces exerted on their surfaces when the vehicle travels at high speed. Since the flaps are smaller, the space required for their angular displacement is also reduced.
The flaps may also participate in the overall style of the bodywork, and are in this case visible from outside the vehicle.
When the flaps are used to regulate the flow of ambient air, a device controls the opening angle of the flaps according to the driving parameters so as to regulate the volume of incoming air.
Similarly, when the purpose of a flat is to hide a driving aid technical device, the flap opens for example when the vehicle starts and closes when the engine is switched off, or during any other request from the vehicle control unit.
Numerous flap opening and closing devices exist.
These mechanisms are often complex and do not allow several features to be implemented easily, unless one mechanism is provided for each feature.
The object of the invention is to propose a simplified mechanism allowing modular use, and therefore easily adaptable to several features at low cost.
This device for maneuvering a set of flaps formed of one or more flaps, each flap pivoting about an axis of rotation mounted on a chassis, the flaps of a set of flaps being set in rotation by at least one activating plate that moves in translation between two end positions along a linear path located in a plane substantially perpendicular to the axes of the flaps and forming a main direction, said activating plate having guide slots, each of the guide slots engaging with a finger disposed on a set of link rods mounted on an upper edge and/or a lower edge of each of the flaps of said set. The one or more activating plates are driven in translation by at least one drive cable forming a closed loop and circulating along the lower edges and/or upper edges of the flaps such that the movement of an activating plate between said end positions in one direction and in an opposite direction causes each of the flaps of said set of flaps to open and close respectively such that the movement of the activating plate between said end positions in one direction and in an opposite direction causes each of the flaps of said set of flaps to open and close respectively.
It is thus possible to obtain means for simultaneous driving in two opposite directions depending on whether we consider the drive cable on its outwards path or on its return path. By judiciously arranging the cable path using for example return pulleys, it is possible to set in translation one or more activating plates disposed according to requirements on the lower edges and/or upper edges of the flaps or activating plates belonging to different sets of flaps. As will be seen below, numerous alternative embodiments are possible by adapting for example the shape of the guide slots to adapt the flap opening power or to allow the device to be used on vehicles travelling at high speed, or to increase the number of sets of flaps forming the device to meet style criteria.
The maneuvering device according to the invention may also comprise, separately or in combination, the following characteristics:
The invention will be better understood on reading the accompanying figures, which are given solely by way of example and not limiting in any way, in which:
a, 8, 8a, 9, 9a, 10, 10a, 11, 11a, 12 and 12a show the movements of the flaps according to the steps of the movement of the activating plate.
The maneuvering device illustrated in perspective on
To simplify the following description, the detailed explanations of the mechanism will concern the upper part of the first set of flaps, assuming that the mechanisms of the lower part or that of the second set of flaps are symmetrical with the upper mechanism of the first set with respect to an equatorial plane (OXY) or with respect to a median plane (OZX).
The flaps of the first set 1 are driven in rotation by an upper activating plate 120. The flaps of the second set are driven by the upper activating plate 220.
The upper activating plate 120 comprises guide slots 121, 122, 123, 124 engaging respectively with fingers 151, 152, 153 and 154 mounted on sets of link rods 141, 142, 143 and 144. As will be described in detail below, these sets of link rods are used to set the flaps in rotation when the activating plate circulates in the main direction YY′.
The linear path of the activating plate may be straight or have a slight radius of curvature, preferably constant, to match the shape of the vehicle. This radius of curvature may range from a few tens of centimeters to 2 or 3 meters, depending on the style requirements imposed on the vehicle in the immediate vicinity of the maneuvering device.
Under these conditions, the activating plate may also have a radius of curvature identical to that of the path which it has to follow.
The upper activating plate 120 is moved by a first drive cable 41 circulating in a closed loop along the upper part and the lower part of the flaps. It is connected to the first cable 41 by an attachment point 125.
In the present case, the term cable refers to any means of transmitting forces such as a cable made of metal or synthetic fibers, but also any equivalent means such as a chain, a belt, a toothed belt, or a flexible blade.
The first cable 41 performs at least one full turn in a first direction around a motorized pulley 5. In this way, when the motorized pulley turns in a first direction, the activating plate 120 circulates in the direction YY′ and, when the pulley 5 turns in the opposite direction, the activating plate 120 circulates in the direction Y′Y.
When the vehicle is intended to travel at high speed, it becomes necessary to increase the power of the drive members used when opening or closing due to the aerodynamic forces applied to the flaps. Under these conditions, to overcome higher aerodynamic forces and to improve the rotation of the flaps, it may be useful to have a second lower activating plate 130 comprising guide slots engaging with fingers mounted on link rods (not visible). The opening and closing torques therefore apply to both ends of the axis about which the flaps pivot. This lower activating plate 130 moves the flaps 11, 12, 13 and 14 using a set of link rods mounted on the lower edge of the flaps (partially visible).
A second drive cable 42, also circulating in a closed loop along the upper part and the lower part of the flaps drives the lower activating plate 130 in translation along the main direction YY′. The second drive cable 42 also performs a full turn around the motorized pulley 5 in a second direction opposite to the first direction performed by the first cable 41 around said pulley 5.
The lower activating plate 130 is connected to the second drive cable 42 by an attachment point 135 (not visible on
In this way, when the motorized pulley turns in one direction, the activating plates 120 and 130 move in the same direction in the direction YY′.
This arrangement comprising two drive cables each performing a full turn in opposite directions around the motorized pulley can also be used, with a single motor, to move the activating plates 120 and 130 forward synchronously, and to apply the motor torque simultaneously on the axes of the flaps to open and close them. This generates a non-negligible cost saving.
The upper activating plate 120 slides on the inner parts of the rails 126. The cables 41 and 42 are guided by notches made in the rails 126 to allow them to match the potential curve of the maneuvering device, when the latter has, as mentioned above, a radius of curvature to match the shape of a vehicle.
A second set of flaps 2, shown on
This arrangement can be used, when the motorized pulley 5 turns in a given direction, to circulate the upper 220 and lower 230 activating plates of the second set of flaps 2 in the direction YY′, in the direction opposite to the direction of circulation in the same direction, of the upper 120 and lower 130 activating plates of the first set of flaps 1.
This particular arrangement, made possible by the presence of the two drive cables 41 and 42 wound in opposite directions around the motorized pulley 5, can pivot the flaps of the second set 2, in a direction of rotation opposite to the direction of rotation of the flaps of the first set 1.
An alternative embodiment is also possible in which each set of flaps is driven in rotation by a single activating plate. Under these conditions, the first set of flaps 1 is driven in rotation by an upper activating plate 120, and the second set of flaps 2 is driven in rotation by a lower activating plate 230. We see that these two sets of flaps can be driven by a single drive cable.
Similarly, when the flaps of the two sets have to be opened by rotating all of them in a given direction of rotation, the two upper or lower activating plates can be connected to a single drive cable.
This is particularly useful, for example, when the style effects related to the axial symmetry of the vehicle front must be preserved.
Each of these guide slots has a first longitudinal section 171 extending in the main direction YY′, of length l1, and a second longitudinal section 172 also extending in the direction YY′ and of length l2. These two longitudinal sections are substantially parallel to one another and are separated from one another by a distance D, measured in this case in the direction XX′. They are connected together by a ramp 173 making an angle A with the main direction. This angle A is strictly less than 90° and preferably between 30° and 75°.
For obvious mechanical reasons, the length of the guide slot projected on the main direction is at least equal to the distance travelled by the activating plate between its two end positions.
As will be seen below, when crossing the ramp, the finger of the set of link rods drives, by the movement of the link rods, the rotation of the flap with which it is associated. When the finger is in a longitudinal section of the guide slot, the associated flap is in the fully open or fully closed position. Consequently, as the activating plate continues to move along the axis YY′, the flap position does not change.
We also see that it is possible to adjust as required the respective lengths of the longitudinal sections and the angle A.
For example, in a non-limiting way, a first flap can be opened immediately when the vehicle starts, then the other three flaps can be opened in sequence depending on the engine temperature. These particular kinematics also have the advantage of minimizing the forces on the motorized pulley, since only one flap opens at a time. Each of the flaps can also be opened (or closed) successively by completely opening (or completely closing) a flap before starting to open (or close) the next flap.
We could also imagine a ramp which is not straight, with a variable angle A, to adjust the speed at which the flaps are opened or closed.
As a result of these controlled variations, the finger of the set of link rods circulating in the guide slot will cross the ramp 173 between two specific positions of the activating plate and at a speed which is directly proportional to the value of the angle A.
The guide slots disposed on the upper activating plate and on the lower activating plate and intended to drive a given flap obviously have longitudinal sections 171 and 172 of the same length and ramps forming the same angle with the main direction.
On crossing the ramp 173 of the guide slot 121, the finger 151 drives the secondary link rod 141b which in turn drives the primary link rod and causes the flap 11 to deploy or retract.
When the set of flaps includes an upper activating plate and a lower activating plate, the sets of link rods associated with the lower activating plate are mounted on the lower edge 111 of the flaps as shown on
For reasons of protection and aesthetics, it may be useful to arrange the chassis 3 so that the sets of link rods are isolated from external aggressions. Under these conditions, the pin 161 crosses the chassis 3 and runs in a circular rail 180, as shown on
a show the activating plate 120 in an end position in which the set of flaps is in the closed position. All the guide fingers are positioned in the longitudinal section 171 of their respective guide slots.
When the activating plate starts its translational movement along the axis YY′, moving towards the outer side of the mechanism (see arrow), the finger 154 enters the ramp of the guide slot 124 and the flap 14 starts to open. This is shown on
When the activating plate 120 reaches its other end position, all the flaps 11, 12, 13 and 14 are in the open position. All the fingers 151, 152, 153 and 154 are then disposed in the longitudinal section 172 of their respective guide slots, as shown on
As has already been mentioned in the foregoing, the movements of the activating plates 130, 220 and 230, and the flap opening and closing movements can be deduced mutatis mutandis using the explanations provided above describing more specifically the movement of the upper activating plate 120 of the first set of flaps 1.
Each half-flap includes one or more panels disposed so that when the pair of half-flaps is in the closed position, the panels of the first half-flap hide a surface complementary to the surface hidden by the panels of the second half-flap. Generally, and for aesthetic reasons, each half-flap hides half of the surface hidden by the pair of half-flaps.
The panels may have different shapes depending on the style effect required. The pair of half-flaps illustrated on
The pair of half-flaps illustrated on
The pair of half-flaps shown on
Similarly, in the above examples, the panels of the half-flaps have substantially equal surfaces. This configuration is not limiting, however, and it is quite possible to design flaps having panels of different shapes and different surfaces, arranged to hide the entire surface when the pair of half-flaps is in the closed position.
The first half-flaps, respectively 15a, 16a, 17a and 18a of a set 1, are driven in rotation by the upper activating plate connected to the first drive cable, and the second half-flaps are driven in rotation by the lower activating plate also connected to the first drive cable when said first drive cable makes a closed loop along the upper and lower edges of the pairs of half-flaps.
Number | Date | Country | Kind |
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1653569 | Apr 2016 | FR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/FR2017/050854 | 4/10/2017 | WO | 00 |