Patent Grant
6888321
1. Field of the Invention
The invention relates to a device for operating a high pressure discharge lamp. The invention relates especially to a device for operating a high pressure discharge lamp which is suited for use for a light source of a projector of the projection type or the like.
2. Description of the Related Art
In a device for operating a discharge lamp, it is known to employ a circuit having a full bridge system of a low frequency of 50/60 Hz in which a high frequency of roughly 20 kHz is superimposed and operation with an alternating high frequency achieved (for example, Japanese patent disclosure HEI 6-65175).
The process of starting the known discharge lamp is as follows. Beginning in the no-load state an igniter circuit superimposes a high voltage pulse which starts a discharge lamp. Thereafter, from the current supply of the feed device of the discharge space the lamp passes from a glow discharge state into an arc discharge state to achieve a steady operating state.
The above described transition from the glow discharge state into the arc discharge state is often a so-called half wave discharge and which does not always takes place advantageously. In the above described discharge lamp of Japanese patent disclosure HEI 6-65175, in order to eliminate this disadvantage, for the duration of the transition from the glow discharge state into an arc discharge state a DC voltage or an AC voltage with a frequency which is lower than in steady-state operation is applied to the discharge lamp.
In either the situation that, at the beginning of starting, a polarity inversion of the current is not carried out, or that at the frequency at which the discharge at the beginning of starting increases sufficiently and at which the re-ignition voltage becomes low enough, an attempt is made to carry out a polarity inversion in order to accomplish advantageous starting efficiency. This is because the so-called re-ignition voltage is formed and because lamp extinction or flickering occurs when it does not proceed as far as to lamp extinction if during the glow discharge, at the beginning of starting, the polarity of the current flowing in the discharge lamp is inverted.
On the other hand, recently a high pressure discharge lamp filled with a large amount of mercury has been considered a light source of a projector device of the projection type or the like. Specifically the amount of mercury added is at least 0.15 mg/mm3 and the vapor pressure during operation is greater than or equal to 150 atm, even if it also depends on the temperature condition and the like. This discharge lamp emits light in the visible range by increasing the mercury vapor pressure, especially continuous spectrum light with an increased red portion. This discharge lamp has good color rendering and high light intensity.
The above described high pressure discharge lamp with greater than or equal to 0.15 mg/mm3 mercury added is repeatedly turned on and off according to the use of a projector device. In the above described high pressure discharge lamp, the mercury during operation is present as vapor, and when turned off, as liquid. The liquid mercury normally adheres to the electrodes with the lowest temperature. The electrodes consist of a metal such as tungsten or the like. Therefore the temperature decreases rapidly. The mercury adhering to the two electrodes is however not the same depending on the cooling state, the variance of the electrode positions and the like, but normally it adheres to one of the electrodes in a large amount.
The reason for this is the following. Due to the deviation in the positional relationship of the two electrodes to each another during the fabrication of the lamp, due to the positional relationship of the lamp to the reflector in the case of using a lamp installed in a reflector, or based on the cooling conditions and the like, a difference arises in the question of during which interval, after the lamp is turned off, does the cooling the temperatures of the two electrodes drop almost to room temperature.
If, during the glow discharge, at the beginning of the starting of the discharge lamp, a DC voltage is applied by the feed device to the above described high pressure discharge lamp as is described in Japanese patent disclosure document HEI 6-65175, a rapid transition takes place from the glow discharge state into the arc discharge state when the electrode on the side on which a large amount of mercury adheres is the cathode. However, in the reverse case, the transition to the arc discharge does not take place quickly. There are also situations in which a glow discharge arises over ten and a few ms. The glow discharge which exists over an interval of this length sputters the electrode material, causes blackening of the inside of the discharge vessel and causes a reduction of the light flux of the lamp.
The current invention eliminates the above described disadvantages. A primary object of the present invention is to construct a device for operating a high pressure discharge lamp in which the starting of the lamp is improved, in which the formation time of the glow discharge can be shortened, in which by reducing the electrode sputtering to a minimum the light flux maintenance characteristic can be improved and which is suitable for use for a projector device of the projection type or the like.
The object is achieved in accordance with the invention as follows:
(1) After applying a high voltage pulse until the glow discharge, not a DC voltage, but an AC voltage is applied with a frequency which is equal to or is higher than the frequency of the AC voltage applied during steady-state operation. After the transition into the arc discharge a DC voltage is applied, and thereafter an AC voltage is applied in steady-state operation.
By the above described technique, in a glow discharge an AC voltage is applied with a frequency which is equal to or higher than the frequency of the AC voltage which is applied in steady-state operation, then lamp extinction occurs when a glow discharge forms with the next polarity inversion, even if the discharge begins during cathode operation of the electrode with a small amount of adhesion of mercury and a glow discharge forms. This glow discharge therefore lasts only a half period.
Since, at the same time with the polarity inversion, the electrode to which a large amount of mercury is adhering becomes the cathode, after re-ignition a rapid transition into an arc discharge takes place. Since direct current flows with the polarity thereof in the lamp, the arc discharge continues.
Furthermore, since after continuation of operation using a direct current for a given time, e.g., a few seconds, the temperature of the two electrodes is increased enough, neither a glow discharge forms nor does the lamp extinguish in the transition into operation using an alternating current. If, for example, a AC voltage of 300 Hz is applied and the starting process is initiated, the glow discharge is only short, specifically a half period, i.e., 1.7 ms, even if a glow discharge forms. Blackening of the discharge vessel is relatively low.
If the polarity of the DC voltage is made the polarity in the transition into the arc discharge when a DC voltage is applied after the transition of the state of the discharge lamp into an arc discharge, the arc discharge state can be maintained more reliably.
(2) In (1) above, the frequency of the AC voltage which is supplied in the above described glow discharge is fixed higher than that of the AC voltage which is supplied during steady-state operation.
In this way, the length of the glow discharge can be shortened, even if during cathode operation of the electrode having a small amount of adhering mercury the discharge is started and even if in this way a glow discharge forms. Thus, the formation time of the glow discharge can be shortened even more.
(3) In (1) and (2), the high voltage pulse for starting the discharge lamp is operated only at a certain polarity of the AC voltage.
There are situations, for example depending on the positional relationship of the lamp to the reflector, the cooling condition and the like, the electrode to which a large amount of mercury is adhering during the cooling process of the lamp almost to room temperature after the lamp is turned off, which are always the same as the case of using a lamp installed in a reflector or similar cases.
In such a situation, the lamp can be started in a short time when the high voltage pulse is operated only at a certain polarity of the AC voltage, as was described above, i.e., only when the polarity of the AC voltage during starting of the electrode, with a large amount of adhering mercury, is negative is the high voltage pulse for starting produced. In this way, the lamp can be started without a glow discharge forming.
The invention is further described below for one embodiment shown in the drawings.
As is shown in
Furthermore, there are a control circuit 10 for controlling the voltage reduction chopper circuit 1 and the igniter device 3, and a full bridge driver circuit 11 for driving the full bridge circuit 2.
In the above described discharge lamp 4, as was described above, a silica glass discharge lamp is filled with at least 0.15 mg/mm3 mercury. The discharge lamp 4 is, for example, an ultra-high pressure discharge lamp of the short arc type in which a pair of electrodes is located opposite. For example, the discharge lamp described below can be used:
The operating conditions of the above described discharge lamp are:
The voltage reduction chopper circuit 1 includes a switching device Q1 which carries out switching controlled by the output of the control circuit 10, a diode D1, an inductance L1, and a capacitor C1. The output voltage VL of the voltage reduction chopper circuit and the output current IL which is determined by the determination resistor R are supplied to the terminal Vin for determination of the voltage and the terminal Iin for determining the current of the control circuit 10. Based on the voltage VL and output current IL, the control circuit 10 controls the ON/OFF ratio of the switching device Q1 and, via the full bridge circuit 2, controls the current or the wattage which is supplied to the discharge lamp 4.
The control circuit 10 has a power controller 10a, a current limiter part 10b, a timer 10c and an evaluation part 10d which outputs a changeover signal to the full bridge driver circuit. If, during starting of the discharge lamp 4, a transition to an arc discharge takes place, the current supplied to the discharge lamp 4 is limited by the current limiter part 10b to a constant value. If, after starting the arc discharge, a transition to steady-state operation takes place, and if the value of the voltage supplied to the discharge lamp 4 is increased, from there on in the power controller 10a, as a result of the above described voltage V and the above described current I, the wattage supplied to the discharge lamp 4 is determined, and control is exercised in such a way that the wattage supplied to the discharge lamp reaches the desired value.
The full bridge circuit 2 includes the switching devices Q2 to Q5 which are connected in the manner of a bridge, and which are composed of transistors, such as FETs or the like, and of diodes D2 to D5 which are connected anti-parallel to these switching devices Q2 to Q5.
The full bridge driver circuit 11, based on the changeover signal given by the evaluation part 10d of the control circuit 10, drives the switching devices Q2 to Q5, and the discharge lamp 4, when starting, carries an AC voltage with rectangular waves, after the transition from the glow discharge into the arc discharge, carries a DC voltage, and in the steady operating state, carries an AC voltage with rectangular waves.
The operation of the device for operating a discharge lamp in this embodiment is described below.
When the discharge lamp 4 is started, an AC voltage with a rectangular waveform of a few 10 Hz to a few hundred Hz is output by the full bridge circuit 2 first to the lamp. The evaluation part 10d of the control circuit 10, when the discharge lamp starts, sets the above described changeover signal to the first AC output signal. In this way, the full bridge driver circuit 11 alternatingly turns on the switching devices Q2, Q5 and the switching devices Q4 and Q5 such that the full bridge circuit 2 produces rectangular alternating waves with the above described frequency. Thus, an AC voltage with rectangular waves is applied to the discharge lamp 4.
The control circuit 10 outputs a signal to an igniter device 3 which is synchronized to the polarity of the above described AC voltage. An igniter voltage, from the igniter device 3, at the above described polarity of the AC voltage superimposes a high voltage pulse on the AC voltage with rectangular waves and applies it.
In this way, a glow discharge forms and the discharge lamp starts an alternating discharge. The duration of the above described glow discharge is 10 microseconds to 1 second (for example, roughly 2.5 ms).
If the state of the discharge lamp 4 passes into an arc discharge, the lamp voltage decreases. If the voltage applied to the terminal Vin for determining the voltage of the control circuit 10 falls below a given voltage, for example, 50 V, the evaluation part 10d of the control circuit 10 changes the changeover signal which is output to the full bridge driver circuit 11 into a DC output signal.
In this way, the full bridge driver circuit 11 keeps the switching devices Q2 and Q5 or the switching devices Q4 and Q3 in the ON state so that the full bridge circuit 2 produces a DC output. In this way the a DC voltage is supplied to the discharge lamp 4.
If, in the supply of the direct current to the discharge lamp 4, the polarity of the DC voltage is made the polarity in the transition into the arc discharge, the arc discharge state can be maintained more reliably.
Afterwards, the evaluation part 10d of the control circuit 10 changes the above described changeover signal into a second AC output signal. In this way, the full bridge driver circuit 11 triggers the switching devices Q2 to Q5 such that the full bridge circuit 2 produces an AC output.
The changeover into the above described AC output signal takes place by the timer 10c which is located in the control circuit 10. The timer 10c of the control circuit 10 starts timing when a DC voltage is applied to the discharge lamp 4. If a preset time, for example roughly 3 seconds, passes, the above described changeover signal is changed into a second AC output signal.
The time for application of the above described direct current is 1 second to 5 seconds (for example, 3 seconds). By setting the adjustment time of the timer 10c at, for example, 3 seconds, the voltage supplied to the discharge lamp 4 can be changed from direct current into alternating current.
When the above described changeover signal is delivered to the full bridge driver circuit 11, the full bridge driver circuit 11 turns on the switching devices Q2, Q5 and the switching devices Q4, Q5 in alternation, such that the full bridge circuit 2 produces rectangular alternating waves with the above described frequency and applies a rectangular AC voltage to the discharge lamp 4. The frequency of the AC voltage with rectangular waves is 60 Hz to 1000 Hz (for example, 200 Hz).
In this way, the discharge lamp 4 passes into alternating current operation and reaches a steady operating state. The time starting from the arc discharge to the transition into steady-state operation is 10 seconds to 60 seconds (for example, 45 seconds).
During the interval of the above described direct current operation, instead of using a timer, the full bridge circuit 2 can be subjected to alternating current operation when the voltage applied to the terminal Vin for determining the voltage of the control circuit 10 exceeds a given voltage, for example, 25 V.
If, in the above described embodiment, the frequency of the AC voltage which is supplied to the discharge lamp 4 in a glow discharge is fixed higher than that of the AC voltage which is supplied during steady-state operation, the interval during which the glow discharge continues can be shortened even if during cathode operation of the electrode (with a small amount of adhesion of the mercury) the discharge is started and even if in this way a glow discharge forms. Thus, the formation time of the glow discharge can be shortened even more. The upper limit of the frequency of the AC voltage which is supplied in the glow discharge to the discharge lamp 4 is roughly 2 kHz.
In the situation in which depending on the positional relationship of the lamp to the reflector, the cooling condition and the like, the electrode having a large amount of mercury adhered during the cooling process of the lamp to almost room temperature (after the lamp is turned off) is always the same as was described above. Only then can the high voltage pulse for starting be produced, i.e., when the polarity of the AC voltage during starting of the electrode (with a large amount of adhesion of mercury) is negative.
In the situation in the above described embodiment when the state of the discharge lamp returns to a non-conductive state or to a glow discharge during direct current operation after the transition into an arc discharge has taken place once, the AC voltage can be applied again to the discharge lamp and the starting process repeated.
In this way, a technique results against the situation in which, after the transition into a direct current operation, the state of the discharge lamp due to the insufficient amount of adhesion leads again to a glow discharge or to lamp extinction. Although, there is also a situation in which for the half period of the alternating current in which the electrode with a small amount of mercury adhesion works as a cathode, depending on the manner of adhesion of the mercury, a transition into the arc discharge takes place.
In the situation, in which the state of the discharge lamp has passed once into an arc discharge and after the transition into direct current operation has returned to a glow discharge, before or after the application of the voltage with a polarity opposite the polarity in direct current operation to the discharge lamp, lamp extinction occurs when the glow discharge occurs when the state of the discharge lamp is returned again to an alternating current operation. Furthermore, after re-ignition, a transition into an arc discharge occurs in which the electrode with a large amount of adhesion of the mercury is the cathode, and the electrode passes again into direct current operation. In this way, the time of the glow discharge can be reduced to a minimum.
Furthermore, in the situation in which the state of the discharge lamp passes once into an arc discharge and after the transition into direct current operation leads to lamp extinction, it is returned again to alternating current operation and a restart process is carried out. The reason for carrying out the restart process again by alternating current operation is the same reason as for carrying out the initial starting by alternating current operation.
The control circuit 10 in this embodiment determines the reduction of the lamp voltage, as was described above, fixes the polarity during the interval from b to c and at c again carries out a transition into operation with alternating current. Afterwards, the discharge lamp 4 continues AC operation until a steady state is reached.
As is evident from this example, the formation time of the glow discharge when the discharge lamp starts is shortened to less than that or equal to the half period of the alternating current by the device of the invention for operating a discharge lamp. Sputtering of the electrode by the glow discharge is suppressed and an advantageous light flux maintenance characteristic is achieved.
When starting the discharge, the electrode with a large amount of adhesion of mercury has a negative polarity, as in this example, in practice a glow discharge does not occur, and it can be maintained that there is passage through an ideal starting process.
Since the voltage is, for example, at least 50 V in a glow discharge after the polarity inversion, this is the situation in which the control circuit 10 of this embodiment has continued alternating current operation and after alternating current operation with a few periods a transition into an arc discharge has taken place at c.
The control circuit 10 determines the reduction in the voltage in the transition into the arc discharge, carries out the transition into direct current operation and after a given time has passed, carries out a transition into alternating current operation at d.
This operation arises in the situation in which essentially the same amounts of mercury are adhering to the two electrodes of the discharge lamp, i.e., the mercury does adhere to the two electrodes. However, for the transition into an arc discharge immediately after ignition, the amount of mercury adhesion is low. After maintaining the glow discharge with a few periods a transition to an arc discharge takes place at the polarity at which the electrode with a temperature which has increased more rapidly has become the cathode and direct current operation is fixed with this polarity.
In the case as shown in
However, in such a situation, since the duration of the glow discharge is shortened more than when starting by the direct current with the upper polarity as shown in
The control circuit 10 determines the reduction of the voltage in the transition into an arc discharge and carries out a transition into direct current operation. However, since immediately before polarity inversion the transition into an arc discharge has taken place, the fixing to a DC voltage with a polarity which differs from the polarity at which the transition into the arc discharge took place is carried out by control delay. In this operation, no problems arise even if the arc discharge is maintained unchanged.
Furthermore, there is the situation in which, after the polarity inversion and fixing to the DC voltage, a return to a glow discharge takes place, as is shown using the broken lines in FIG. 5. In this situation, the lamp voltage rises and the control circuit 10 tries to change to alternating current operation, but since a direct transition into the arc discharge takes place, the polarity of the DC voltage is fixed at the polarity at this instant.
As was described above, in the discharge lamp of the invention the glow discharge when the lamp starts can be reduced to a relatively short time and the blackening of the lamp by sputtering can be reduced. Therefore the light flux maintenance characteristic can be improved. In particular, using a high pressure discharge lamp with greater than or equal to 0.15 mg/mm3 mercury added, in a projector device of the projection type, in which the mercury adhering to the two electrodes is not the same (as a result of cooling, deviation of the electrode position and the like), the formation time of the glow discharge can be effectively shortened.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2002-193502 | Jul 2002 | JP | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 4398123 | Tsuchihashi et al. | Aug 1983 | A |
| 5932976 | Maheshwari et al. | Aug 1999 | A |
| 6020691 | Sun et al. | Feb 2000 | A |
| 6049179 | Kisaichi et al. | Apr 2000 | A |
| 6661184 | Okamoto et al. | Dec 2003 | B2 |
| 6674249 | Leskovec | Jan 2004 | B1 |
| 20020047621 | Van Den Nieuwenhuizen et al. | Apr 2002 | A1 |
| Number | Date | Country |
|---|---|---|
| 06-65175 | Aug 1994 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20040004448 A1 | Jan 2004 | US |
