This is a nationalization of PCT/EP03/009663 filed Aug. 29, 2003 and published in German.
1. Field of the Invention
The invention concerns a device for placing a paper bag bottom that has connected and glued folded bottoms.
2. Description of the Prior Art
Devices of this kind are used for manufacturing different types of bags. These include cement bags that are usually manufactured as valve bags. For this purpose usually the bottom folding involves the use of valve sheets that are inserted in the bottom of the bag. However it is important to differentiate between pinch-, block- and cross bottoms. In the creation of cross bottom bags that is explained, for instance, in DE 090 145 48 U1 and DE 3020043 A1, special demands were placed on the gluing.
In all devices of this kind the bag bottoms are formed with the help of glue—usually starch glue. For this purpose either the folded bottoms or the valve sheets assigned to them or both the aforementioned elements to be glued are provided with a glue layer and subsequently merged together. Each of the bag components is glued usually by bringing a format part in contact with glue rollers or other glue storage or transmission components. The format part is attached to a rotating roller and is often also referred to as a plate. By rotating the glue roller, the format part is supplied with glue. As the glue roller continues to rotate, the format plate transfers the glue stored on it to the respective bag component to be glued.
For this purpose the format part is provided with characteristic peaks (ridges) that are adapted to a definite bag format. In order to manufacture bags with different measurements on the bottoming device the format parts are replaced.
The described type of glue application has stood the test of time in the devices for placing a paper bag bottom because it enables a clean application of large quantities of starch glue that is otherwise difficult to handle.
However, this method of glue transfer makes it necessary to make available and later clean many mechanical glue transfer components—such as for instance the plate roller and the format parts.
Therefore the task underlying the present invention is to make these components redundant.
The task is solved by the fact that
An advantageous design form of the present invention can carry out a glue transfer process on the components to be glued while at the same time preventing a component of the bottoming device that is carrying the glue, such as the glue reservoir or the glue duct, from touching the bag components. For this purpose the output orifices should be appropriately distanced from the parts to be glued. The glue can be properly sprayed against the parts to be glued. This contact-free glue application can prevent the contours of the format from being smeared and thus distorted by the contact.
However, the contours can be intentionally smeared by the components of the gluer. Particularly, if the glue application occurs not across the entire surface but instead for instance in the form of glue lines, the entire surface can be covered with glue by smearing the glue lines. This smearing is possible by a direct contact between the glue reservoir or the glue duct and the glue lines. However, as a rule, additional rollers contribute to a smearing or compression of the glue lines.
Another advantageous design form of the present invention features numerous output orifices that are provided at a glue application head.
Further examples of implementation of the present invention emanate from the graphic description and claims.
The individual figures illustrate:
a) A side-view of an example of implementation of the present invention with a glue duct for the glue supply of the valve
b) A top-view of the example of implementation of the present invention illustrated in
c) Another side-view of the example of implementation of the present invention illustrated in
a) A view of the side of an application head. The side illustrated is facing the parts to be glued.
b) An illustration of the glue duct from the valves to the output orifices in the example of the implementation of the application head illustrated in
c) An enlarged section from
a) A top-view of an application head that can move in the y-direction
b) A top-view of an application head that can move in the y-direction
c) A top-view of an application head that can move in the y-direction
a) A sheet 2 with a U-shaped adhesive format
b) A sheet 2 with an adhesive format in the shape of a rectangular frame.
Furthermore, the individual figures illustrate:
The following figures illustrate not only glue application devices for cross bottom bags but also devices of prior art. The illustrated devices in accordance with the invention apply glue solely on bottom sheets 2. However they can also apply glue equally well on cross bottoms 1.
Further scope of applicability of the present invention will become apparent from the detailed description given hereinafter. However, it should be understood that he detailed description and specific examples, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.
Between the gripper cylinder 14 and the transport device of the bags, a pressure is built up that compresses sheets 2 and bag bottoms with each other, thus joining them permanently.
The glue transfer rollers 28 border the opening of a glue reservoir 21. During their rotation the glue transfer rollers transport glue on their circumference from glue reservoir 21 to the plate 22.
In the further course of the rotation of the cylinder 23, the format part or plate 22 enters into the roller clearance 24 between the cylinders 29 and 23. There the plate 22 transfers glue on a bag bottom 1. The bag is transported beforehand by a conveying device along the dotted line 26 into the roller clearance.
In case the bag formats are altered, the format parts 12, 22 are replaced by format parts that conform to the new bag format.
On the under surface (not illustrated in
For this purpose the valves that are active white creating an adhesive format must be closed after creating an end-to-end glue track 47. The valves should be reopened when the next still unglued sheet 48 arrives at the output orifices. In case of customary glue application speeds, this work sequence leads to considerable demands on the switching time of the valves 32. If further variations in the form of the adhesive format or adhesive quantity are carried out, the valves 42 must be opened and dosed faster than the creation of end-to-end glue lines 47.
Thus an essential variation of the applied adhesive quantity is possible particularly by applying several noncontinuous glue lines 44. The further variation of the form of the adhesive format, involving a clear deviation from the rectangular shape, requires the application of short 45 and noncontinuous glue lines 46. For example it is often necessary that the adhesive formats 4 have a U-shape 4a) or a rectangular frame 4b) as is illustrated in
It is advantageous if the valves provided in the bottoming device have a switching time and/or are switched in a time period less than 5 milliseconds. Then a large part of the variations of adhesive formats that are required in the industry and can be carried out by changing individual glue line lengths in the x direction, can be implemented in the manner described above using current gluing speeds.
With the help of the various glue lines 45 to 48 it is possible to sense how flexibly such a device in accordance with the present invention can generate formats if the valves are switched even faster.
The design forms illustrated in the
The
The glue duct results from two transverse channels 52 and 53 that are illustrated with dotted lines in the
Glue channels 55 rise from the glue channels 52, 53 in vertical direction z to each valve. The glue arrives through these glue channels 55 directly to the valve 32.
Both the glue channels 52 and 53 can be advantageously connected to the front end of the head opposite to the glue ducts. The connection takes place by means of another glue channel that runs in the application head 50 in x direction. In this way the glue can flow e.g., via the glue channel 52 provided for this purpose with a feed line, and flow through the connection channel and through the glue channel 53 in order to drain finally through a glue discharge. In this manner a glue circulation through such an application head is possible.
These additional characteristics are however not illustrated in the
The
This relation influences decisively the possibilities of adjusting the adhesive format breadth. Adhesive format breadth implies again the expansion of the adhesive format 4 in y direction. If only a limited number of valves is provided to which a large number of glue output orifices is assigned in each case, the desired format breadth is achieved roughly, i.e., with very low resolution. However tests show that at least one satisfactory portion of customary formats can be produced advantageously with a quorum of five valves that can be controlled independent of each other.
In the application head 60 illustrated in
It is advantageous to arrange the valves 32 in y direction one after another because the valves 32 that come into question for such a glue application device have a considerable overall breadth B. This overall breadth B often exceeds the desired distance between the glue lines in the direction transverse to the transport of the bag components. Generally it is advantageous to assign several glue output orifices to each valve as illustrated in
The afore-mentioned
To position the output orifices 71 in x direction differently, differences in the run-time must be taken into account while controlling the valves. These differences in the run-time occur because the same bag component 1, 2 passes the glue outlets that are unequally arranged in x direction at different points of time. These run-time differences are speed-dependent and thus difficult to be taken into account. Therefore the arrangement illustrated in
b) illustrates how glue arrives from the valves 32 to the glue output orifices 71. In the view illustrated in
In the present design form of the invention the distance C defines the resolution already discussed above between adjoining two upper glue outlet channels 72 in y direction when the format breadth is adjusted by switching the valves on or off selectively. Similarly the distance C also defines the resolution when the shape of the adhesive format is adjusted, that is the desired deviation from the rectangular shape of the format 4 illustrated in
In this context
In the example of implementation illustrated in the
a) to 8c) illustrate in top-views of an example of implementation the mobility of an application head 80 in y direction relative to the sheets 2. This design form of the invention opens up further variation possibilities in the areas of resolution and format breadth and thus further increases the flexibility when the adhesive profile 4 is formed freely, without making an exchange of format parts necessary.
The mobility is clearly on the basis of the position of the center lines o and p drawn in the illustration. The center lines o and p run through the center of the application head 80 and the sheet 2. In
As already mentioned the
In the figures no pumps or pressure tanks are illustrated that are usually required in order to convey the glue and build up or maintain the glue pressure required for the extrusion. All examples of implementation of the present invention illustrated and also described by the claims below also apply to an indirect gluing of bag components 1, 2 whereby the glue is first transferred on a roller or another form before it arrives on the bag components.
The invention being thus described, it will be apparent that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be recognized by one skilled in the art are intended to be included within the scope of the following claims.
Number | Date | Country | Kind |
---|---|---|---|
102 42 539 | Sep 2002 | DE | national |
102 42 732 | Sep 2002 | DE | national |
102 43 230 | Sep 2002 | DE | national |
103 09 893 | Mar 2003 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/EP03/09663 | 8/29/2003 | WO | 00 | 2/11/2005 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2004/033113 | 4/22/2004 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
3286689 | Ziemba | Nov 1966 | A |
3669067 | Achermann et al. | Jun 1972 | A |
3896763 | Lau et al. | Jul 1975 | A |
4156398 | McDaniel | May 1979 | A |
4157149 | Moen | Jun 1979 | A |
4256526 | McDaniel | Mar 1981 | A |
4343259 | McConnel | Aug 1982 | A |
4430147 | Harston et al. | Feb 1984 | A |
4488665 | Cocks et al. | Dec 1984 | A |
4687137 | Boger et al. | Aug 1987 | A |
4874451 | Boger et al. | Oct 1989 | A |
5000112 | Rothen et al. | Mar 1991 | A |
5016812 | Pedigrew | May 1991 | A |
5647948 | Paridis | Jul 1997 | A |
5730359 | Wurth | Mar 1998 | A |
5740963 | Riney et al. | Apr 1998 | A |
5913764 | Kolbe et al. | Jun 1999 | A |
6342264 | Raterman et al. | Jan 2002 | B1 |
6368409 | Borsuk et al. | Apr 2002 | B1 |
6475283 | Koehn | Nov 2002 | B1 |
6673152 | Guzzon et al. | Jan 2004 | B2 |
6746712 | Hoffmann et al. | Jun 2004 | B2 |
6805660 | Finch | Oct 2004 | B1 |
6932870 | Gunn et al. | Aug 2005 | B2 |
6955722 | Ackerman | Oct 2005 | B2 |
20020079327 | Estelle et al. | Jun 2002 | A1 |
Number | Date | Country |
---|---|---|
81100 | Oct 1894 | DE |
1107062 | May 1961 | DE |
30 20 043 | Dec 1981 | DE |
35 06 393 | Aug 1986 | DE |
38 04 856 | Aug 1989 | DE |
90 14 548 | Jan 1991 | DE |
198 43 352 | Apr 1999 | DE |
198 42 266 | Mar 2000 | DE |
199 35 117 | Feb 2001 | DE |
100 53 064 | May 2001 | DE |
101 41 676 | Jun 2002 | DE |
Number | Date | Country | |
---|---|---|---|
20060048899 A1 | Mar 2006 | US |