An exemplified embodiment of the device, in accordance with the invention, from which it is possible to deduce other inventive features, but to which the invention is not restricted in its scope is shown in the drawing. The figures show the following:
In the rotating sheet placement system (
For this reason, sensors and holding-down elements 3, 4 are needed, which can be lowered to the stack 1, after the sheet has arrived at the stack edge 2 with its front edge and is no longer pushed any further. The lifting of the holding-down elements 3, 4 is always necessary when the next sheet is conveyed to the stack edge 2 (the path for the next sheet must be released). What is important in the recognition of the stack level is that the entire width (along the stack edge 2) must be inspected so that a crushing and finally, a shifting of the sheets or even of the entire stack 1 does not occur. In addition, however, not only the topmost stack level is of interest, however, but rather also the possible lowest level, because only these two values, together, permit a statement regarding the inclined position of the stack 1. After a certain inclined position, in any case, one can expect a side sliding of the stack 1. The result is the requirement for a multi-part level detection system.
In the solution, in accordance with the invention, a three-part level detection system with three sensors and holding-down elements 3, 4 is shown. It can be arbitrarily refined, however, which means that the segmentation can be arbitrarily increased.
“Three-part” means that a holding-down element 3 is located in the middle of the rotating placement system (between the rotating sheet conveyors of the depicted exemplified embodiment), and two other holding-down elements 4 are located outside the rotating conveyors. In accordance with
Special triggering mechanics are required for the lifting and lowering process, which must operate as a function of the position of gripping elements 5.
So that it is possible to dispense with a separate drive for the lifting and lowering movement and the corresponding control and regulation device, which would have to ensure the synchronization of the two systems, a roller element 9 is located on the sheet conveyor or on its swivel arms, via a bearing arm 10. These roller elements 9 introduce corresponding swivel movements of the stack level detection system.
The level recognition system has, as the basic element, a carrier 8, which is supported so that it can rotate on an axis, on which the individual sensors 3, 4 are also located. A link piece 7, on which the roller elements 9 of the sheet conveyors run, is constructed on the carrier. “Run” means that the roller elements first lift the carrier or introduce a swivel movement of the carrier around the rotation axis. After a sufficient rotating movement, which results, in the end, in a sufficient lifting of the holding-down elements, this level must be held over a time distance. This is attained by a radius contour on the link piece 7. When the roller element 9 runs through this radius area, no other swivel movement of the carrier 8 is carried out, but rather only this position is held, whereas the gripping elements 5 with the roller elements 9 continue to rotate.
The radius area located on the link piece 7 must be placed in such a manner that it has, at the highest lifted position, a radius with reference to the center of the sheet conveyor. Only in this way is a persistence in the lifted position of the carrier 8 attained, whereas the sheet conveyors continue to rotate.
If the sheet to be placed comes to a standstill, with its front edge, and the operating gripping element 5 is withdrawn below the sheet behind the stack edge 2, so that the sheet can fall free onto the stack 1, then the link piece 7 is again released via the running roller element 9. The carrier 8 falls either due to its own weight or again suddenly falls back, spring-loaded, to its starting position. Finally, as will be described below, the holding-down elements are returned onto the stack 1, as quickly as possible, so that in time, before the arrival of the next sheet, the stack level detection is carried out and the tray height can be appropriately corrected.
As indicated up to now, the carrier 8 assumes, all total, two positions, a highest and a lowest position. On the way from the lowest position to the highest position, the carrier 8 must collect the individual holding-down elements 3, 4 and also move them to the highest position, so that the next sheet to be placed can move freely to the stack edge 2. The construction is done in such a way that the holding-down elements 3, 4 can assume any arbitrary stack position (proceeding from the lowest to the stack zero position), without being impaired thereby by the position of the carrier 8.
In the highest position, all holding-down elements are located at a level in which they cannot hinder the next conveyed sheet. After this next sheet is placed on the stack edge, the individual holding-down elements 3, 4 are again released. With this release by the carrier 8, which falls back to its lowest position, the holding-down elements 3, 4 are also moved to their individual lowest position, specified by stack 1. At this moment when the individual holding-down elements strike the stack 1, there is no contact with the carrier 8. The holding-down elements 3, 4 thus operate, once more, independently of one another, until the next lifting process is again introduced.
If the zero position is exceeded by a holding-down element, the tray, on which the stack 1 is located, is correspondingly lowered; if, in addition, the possible lowest position is sensed on a holding-down element 3, 4, then the placement process is interrupted, because with a further increase in the stack, one can then expect a tilting over or a sliding away of the stack.
By this system, a low-cost solution has been found, in which, in a simple mechanical manner, several level inspections with regard to the stack can be simultaneously carried out. In the end, by only the carrier system, which is actuated by the sheet conveyers, many individual holding-down elements 3, 4 are controlled.
Moreover, advantageously, the link piece is also constructed along its guide contour with a rubber cover, so that the striking roller element 9 transfers the striking impact dampened and hereby also, the generation of noise is reduced to a minimum.
Only the carrier 8 can be provided with springs. Also the individual holding-down elements 3, 4 can be provided with springs in the direction of the lowest stack position, so that the movement returning to the stack 1 can be carried out as quickly as possible.
The function and execution of the forked light barrier inspection can be explained with the aid of
An individual switch flag 15, 16 on all three holding-down elements 3, 4, is constructed in such a way that an area and three extreme positions can be recognized. The switch flag 15, 16, has a small slit for this condition. If the holding-down element 3, 4, is located in the lifted, uppermost position (the next sheet is being placed), then the upper forked light barrier 13, is covered by the correlated switch flag 15, 16. The lower forked light barrier 13 is not interrupted.
Only if the stack zero position is reached does the contacting of the two forked, light barrier 13 change. The slit, which is located in the switch flag 15, 16, only just releases the upper forked light barrier 13; the lower forked light barrier 13 is, as before, not yet interrupted.
If the holding-down element 3, 4 is lowered furthered, then the lower forked light barrier is also interrupted. The upper forked light barrier is thereby switched free. Once again a change occurs if the maximum lowest position of the holding-down element is reached. Then, both the upper and also the lower forked light barrier are closed. By evaluating the two forked light barriers together, it is possible to make a reliable statement at to the site and the area in which the holding-down element is located. The following table shows the dependencies:
The forked light barriers must be inspected with a UND linkage. Only in this way can the individual area position or extreme position be recognized.
Number | Date | Country | Kind |
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103 38 598.3 | Aug 2003 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US04/27227 | 8/20/2004 | WO | 00 | 9/25/2006 |