The present disclosure relates to a device for preparing a frozen food product, such as for example ice cream or sorbet, from a liquid mixture. The present disclosure also relates to a method for operating a device for preparing a frozen food product from a liquid mixture.
EP 0 162 023 A2 shows a device for preparing a frozen food product, more specifically ice cream, from a liquid mixture. The device comprises a cup arranged in a cavity, in which cup the ice cream is to be prepared from the liquid mixture in an operational phase of the device. The device comprises a cooling unit configured for cooling the cavity of the cup holder in the operational phase. The device comprises a stirring unit configured for stirring the liquid mixture in the cup by a stirring element in the operational phase for preparing the ice cream. The stirring unit comprises a drive system for driving a stirring motion of the stirring element in the cup by a motor. The device comprises a current sensor configured for measuring an electrical current going to the motor, which electrical current is indicative of the torque applied by the motor to the stirring element when the ice cream is prepared in the cup from the liquid mixture. The device is configured such that the operational phase is terminated once the torque measured by the current sensor is above a predetermined threshold indicative of the ice cream having reached the right consistency for eating.
The disadvantage of this device is that it is only configured for optimally preparing ice cream as a frozen food product, and not for optimally preparing other types of frozen food product, such as for example sorbet. Hence, preparing other types of frozen food product in this device would lead to bad results, such as for example the frozen food product having the wrong consistency. And even if the device would be provided with additional configurations for optimally preparing other types of frozen food product, then the device would not be able to distinguish during preparation what type of frozen food product is being prepared, and would thus not be able to select the correct configuration for that type of frozen food product.
It is an aim of the present disclosure to provide a device for preparing a frozen food product from a liquid mixture, wherein the device is able to determine the type of frozen food product that is being prepared, and terminate for each determined type of frozen food product the preparation of the frozen food product, such that the frozen food. product has the right consistency for eating.
This aim or others is achieved according to the disclosure with a device for preparing a frozen food product from a liquid mixture showing the technical characteristics of the first independent claim.
Therefore, the present disclosure provides a device for preparing a frozen food product from a liquid mixture. In some embodiments, the frozen food product is one of ice cream and sorbet. The device comprises a cup holder comprising a cavity for releasably receiving a cup in which the frozen food product is to be prepared from the liquid mixture in an operational phase of the device. The device comprises a cooling unit configured for cooling the cavity of the cup holder in the operational phase. The device comprises a stirring unit configured for stirring the liquid mixture in the cup by a stirring element in the operational phase for preparing the frozen food product. The stirring unit comprises a drive system for driving a stirring motion of the stirring element in the cup by a motor. The device comprises a torque sensor configured fix measuring a torque applied by the motor. The device comprises a control unit configured for operating the device. The control unit is at least operatively connected to the cooling unit, the motor of the drive system of the stirring unit, and the torque sensor. The control unit is configured for starting the operational phase of the device. In some embodiments, the unit is configured for starting the operational phase of the device by activating the cooling unit for cooling the cavity of the cup holder, and by activating the motor for driving the stirring motion of the stirring element in the cup. The control unit is configured for monitoring, in a first period of the operational phase between the start of the operational phase and a predetermined first time, by the torque sensor the torque applied by the motor for driving the stirring motion of the stirring element in the cup The control unit is configured for determining a linear increase of the torque monitored in the first period. The control unit is configured for monitoring, after the first time, by the torque sensor the torque applied by the motor for driving the stirring motion of the stirring element in the cup. The control unit is configured for, if with respect to the linear increase of the torque determined in the first period an increase above a predetermined threshold occurs in the torque monitored after the first time, initiating a termination phase for ice cream, and otherwise initiating a termination phase for sorbet.
The inventor has found that during the preparation of a frozen food product such as ice cream and sorbet, the consistency of the liquid mixture and over time the frozen food product, and thus also the torque that has to be applied by the motor for driving the stirring motion of the stirring element in the cup containing the liquid mixture and over time the frozen food product, initially increases linearly in the first period between a start time of the operational phase and the first time. However, after the first time the consistency of the liquid mixture for ice cream, and thus also the torque that has to be applied by the motor for driving the stirring motion of the stirring element, starts to rise significantly with respect to the linear increase in the first period, whereas after the first time the consistency of the liquid mixture for sorbet, and thus also the torque that has to be applied by the motor for driving the stirring motion of the stirring element, keeps increasing linearly in the same manner as in the first period.
The device of the present disclosure beneficially makes use of this difference in the torque applied by the motor while preparing the frozen food product from the liquid mixture, to determine the type of frozen food product that is being prepared. Therefore, the control unit determines in the first period by the torque sensor the linear increase in the torque. If, after the first time the torque starts to increase faster than the linear increase determined in the first period, then the control unit initiates the termination phase for ice cream, such that the operational phase of the device is stopped at the moment the ice cream has the right consistency for eating. If, after the first time the torque keeps increasing linearly such as in the first period, then the control unit initiates the termination phase for sorbet, such that the operational phase of the device is stopped at the moment the frozen food product has the right consistency for eating. The inventor has found that in this way, the type of frozen food product can be accurately determined during preparation of the frozen food product with a low margin of error.
In an embodiment of the device according to the present disclosure the termination phase for ice cream comprises monitoring by the torque sensor the torque applied by the motor for driving the stirring motion of the stirring element in the cup, and stopping the operational phase when the torque monitored in the termination phase for ice cream reaches a predetermined first torque.
The inventor has found that ice cream has the right consistency for eating when the torque applied by the motor for driving the stirring motion of the stirring element while preparing the ice cream reaches the predetermined first torque.
In an embodiment of the device according to the present disclosure the termination phase for sorbet comprises stopping the operational phase a predetermined second period after the first time.
The inventor has found that sorbet reaches the right consistency when the liquid mixture for sorbet is stirred after the first time for the predetermined second period. Contrary to the case of ice cream the end condition for sorbet is thus not determined by the torque applied by the motor, but by the time that the liquid mixture is stirred after the first time. This difference in end condition makes it clear that it is important to timely determine the type of frozen food product that is being prepared.
In an embodiment of the device according to the present disclosure stopping the operational phase comprises instructing the cooling unit to stop cooling the cavity of the cup holder, and instructing the motor to stop driving the stirring motion of the stifling element in the cup.
In an embodiment of the device according to the present disclosure monitoring the torque in the first period comprises measuring at least two torque values at different times in the first period by the torque sensor.
Measuring two torque values at different times in the first period is sufficient for determining the linear increase of the torque monitored in the first period, and this can be done without requiring much computing power from the control unit. Increasing the number of measured torque values is however beneficial for improving the accuracy of the determination of the linear increase from the torque monitored in the first period. This reduces the risk of incorrectly determining after the first time whether ice cream or sorbet is being prepared.
In an embodiment of the device according to the present disclosure determining the linear increase of the torque monitored in the first period comprises fitting a line to the measured at least two torque values.
In an embodiment of the device according to the present disclosure the predetermined threshold is based on a standard deviation of at least one parameter of the line fitted to the measured at least two torque values.
In an embodiment of the device according to the present disclosure monitoring the torque after the first time comprises measuring at least one torque value at different times after the first time.
Measuring one torque value after the first time is sufficient for determining if the torque increases after the first time above the increase that would be expected from the linear increase determined in the first period, and this can be done without requiring much computing power from the control unit. Increasing the number of measured torque values is however beneficial for improving the accuracy of determining the torque increase after the first time. This reduces the risk of incorrectly determining after the first time whether ice cream or sorbet is being prepared.
In an embodiment of the device according to the present disclosure monitoring the torque after the first time is done in a first 50% of a predetermined second period after the first time, preferably in a first 40% of a predetermined second period after the first time, and more preferably in a first 30% of a predetermined second period after the first time. In an embodiment of the device according to the present disclosure monitoring the torque after the first time is done after a first 5% of a predetermined second period after the first time, and preferably after a first 10% of a predetermined second period after the first time.
It is beneficial to quickly determine after the first time whether ice cream or sorbet is being prepared, such that the correct termination phase can be timely activated. It is however also beneficial to wait a. sufficient amount of time after the first time where, in case of ice cream, the torque applied by the motor already shows a significant increase with respect to the increase to be expected from the linear increase determined in the first period, This reduces the risk of incorrectly determining the type of frozen food product that is being prepared.
In an embodiment of the device according to the present disclosure the motor is an electrical motor. The torque sensor comprises a current sensor for measuring an electrical current going to the motor. At least one of the torque sensor and the control unit is configured for determining from the electrical current measured by the current sensor the torque applied by the motor.
The present disclosure further provides a method for operating the device for preparing a frozen food product from a liquid mixture according to the present disclosure. In some embodiments, the frozen food product is one of ice cream and sorbet. The method comprises the step performed by the control unit of starting the operational phase of the device. In some embodiments, the method comprises the step performed by the control unit of starting the operational phase of the device by activating the cooling unit for cooling the cavity of the cup holder, and by activating the motor for driving the stirring motion of the stirring element in the cup. The method comprises the step performed by the control unit of monitoring, in a first period of the operational phase between the start of the operational phase and a predetermined first time, by the torque sensor the torque applied by the motor for driving the stirring motion of the stirring element in the cup. The method comprises the step performed by the control unit of determining a linear increase of the torque monitored in the first period. The method comprises the step performed by the control unit of monitoring, after the first time, by the torque sensor the torque applied by the motor for driving the stirring motion of the stirring element in the cup. The method comprises the step performed by the control unit of, if with respect to the linear increase of the torque determined in the first period an increase above a predetermined threshold occurs in the torque monitored after the first time, initiating a termination phase for ice cream, and otherwise initiating a termination phase for sorbet.
In an embodiment of the method according to the present disclosure the termination phase for ice cream comprises monitoring by the torque sensor the torque applied by the motor for driving the stirring motion of the stirring element in the cup, and stopping the operational phase when the torque monitored in the termination phase for ice cream reaches a predetermined first torque.
In an embodiment of the method according to the present disclosure the termination phase for sorbet comprises stopping the operational phase a predetermined second period after the first time,
In an embodiment of the method according to the present disclosure stopping the operational phase comprises instructing the cooling unit to stop cooling the cavity of the cup holder, and instructing the motor to stop driving the stirring motion of the stirring element in the cup.
In an embodiment of the method according to the present disclosure monitoring the torque in the first period comprises measuring at least two torque values at different times in the first period by the torque sensor.
In an embodiment of the method according to the present disclosure determining the linear increase of the torque monitored in the first period comprises fitting a line to the measured at least two torque values.
In an embodiment of the method according to the present disclosure the predetermined threshold is based on a standard deviation of at least one parameter of the line fined to the measured at least two torque values.
In an embodiment of the method according to the present disclosure monitoring the torque after the first time comprises measuring at least one torque value at different times after the first time.
In an embodiment of the method according to the present disclosure monitoring the torque after the first time is done in a first 50% of a predetermined second period after the first time, preferably in a first 40% of a predetermined second period after the first time, and more preferably in a first 30% of a predetermined second period after the first time. In an embodiment of the method according to the present disclosure monitoring the torque after the first time is done after a first 5% of a predetermined second period after the first time, and preferably after a first 10% of a predetermined second period after the first time.
The disclosed subject matter will be further elucidated by the following description and the appended figures.
The present disclosure will be described with respect to particular embodiments and with reference to certain drawings but the disclosure is not limited thereto but only by the claims. The drawings described are only schematic and are non-limiting. In the drawings, the size of some of the elements may be exaggerated and not drawn on scale for illustrative purposes. The dimensions and the relative dimensions do not necessarily correspond to actual reductions to practice of the disclosure.
Furthermore, the terms first, second, third and the like in the description and in the claims, are used for distinguishing between similar elements and not necessarily for describing a sequential or chronological order. The terms are interchangeable under appropriate circumstances and the embodiments of the disclosure can operate in other sequences than described or illustrated herein.
Moreover, the terms top, bottom, over, under and the like in the description and the claims are used for descriptive purposes and not necessarily for describing relative positions. The terms so used are interchangeable under appropriate circumstances and the embodiments of the disclosure described herein can operate in other orientations than described or illustrated herein.
The term “comprising”, used in the claims, should not be interpreted as being restricted to the means listed thereafter; it does not exclude other elements or steps. It needs to be interpreted as specifying the presence of the stated features, integers, steps or components as referred to, but does not preclude the presence or addition of one or more other features, integers, steps or components, or groups thereof. Thus, the scope of the expression “a device comprising means A and B” should not be limited to devices consisting only of components A and B. It means that with respect to the present disclosure, the only relevant components of the device are A and B.
The device 100 comprises, as can be seen in
As can be seen for example in
The device 100 also comprises a cooling unit 400, as can be seen in
The device 100 also comprises a stirring unit 500 which is arranged above the cup holder 300, as can be seen in
The stirring unit 500 comprises a moveable portion 501 which is moveable along a height direction H between a first position and a second position. In the first position, as shown for first sub-unit 101 of the device 100 in
The stirring unit 500 is also provided with a protection screen 510, which is shown for both sub-units 101, 102 of the device 100 in
The stirring unit 500 also comprises a drive system 520 for driving the stirring motion of the stirring element 550 in the cup 200, which drive system 520 is shown in detail in the
The coupling mechanism 530 for connecting the stirring element 550 to the second rotation shaft 523 is provided with a. spring 539 or other biasing element which is arranged for pushing the stirring element 550 downwards. This spring 539 causes the stirring element 550 to be pushed firmly against the cup 200 when the moveable portion 501 of the stirring unit 500 is in the second position, such that there is a. good contact between the stirring element 550 and the cup 200 for scraping frozen liquid mixture from the cup wall 210 when frozen food product is being prepared from the liquid mixture in the cup 200.
The device 100 further comprises a torque sensor 160, which is shown in the schematic representation of
The device 100 further comprises a control unit 150, which is shown in the schematic representation of
The device 100 is configured for determining during an operational phase of the device 100 in which the frozen food product is being prepared from the liquid mixture, the type of frozen food product, i.e. ice cream or sorbet, that is being prepared, and to set a corresponding termination phase of the operational phase to get ice cream or sorbet with the right consistency for eating.
Therefore, the device 100 makes use of how the consistency of the liquid mixture for the frozen food product changes over time while preparing the frozen food product, and thus how the torque 601, 602 that has to be applied by the motor 521 for driving the stirring motion of the stirring element 550 changes over time. This change, as illustrated in the graph of
Now, when a cup 200 is received in the cavity 310 of the cup holder 300 of the device 100 with a liquid mixture for a frozen food product of a yet unknown type, and the control unit 150 receives from a user of the device 100 instructions for starting the operational phase for preparing the frozen food product from the liquid mixture, for example by pushing an activation button on the device 100, then the control unit 150 starts the operational phase of the device 100 by activating the cooling unit 400 for cooling the cavity 310 of the cup holder 300 in which the cup 200 is received and by activating the motor 521 for driving the stirring motion of the stirring element 550 in the cup 200.
While the liquid mixture in the cup 200 is being cooled an stirred, the control unit 150 starts monitoring by the torque sensor 160 the torque that is applied by the motor 521 for driving the stirring motion of the stirring element 550, and this in the first period P1 between the start time to of the operational phase and the predetermined first time t1, as shown in the graph of
After the first time t1 the control unit 150 keeps monitoring by the torque sensor 160 the torque that is applied by the motor 521 for driving the stirring motion of the stirring element 550. If the torque monitored after the first time ti then increases above a predetermined threshold with respect to the linear increase determined from the torque monitored in the first period. P1, then the control unit 150 determines that the frozen food product being prepared is ice cream and the control unit 150 initiates a termination phase for ice cream, if the torque monitored after the first time t 1 does not increase above the predetermined threshold with respect to the linear increase determined from the torque monitored in the first period P1, then the control unit 150 determines that the frozen food product being prepared is sorbet and the control unit 150 initiates a termination phase for sorbet. These steps may for example be performed by the control unit 150 retrieving a single torque value from the torque sensor 16 at a certain time after the first time t1, and by comparing the retrieved torque value with respect to the line fitted to the retrieved torque values in the first period. If the retrieved value is then at least the predetermined threshold above the fitted line, then it is determined that the frozen food product being prepared is ice cream, and otherwise it is determined that the frozen food product being prepared is sorbet. Hereby, the predetermined threshold may for example be a pre-set fixed threshold, but may also be based on a standard deviation of at least one parameter of the line fitted to the retrieved torque values in the first period P1. The control unit 150 may however also retrieve a plurality of torque values from the torque sensor 160 at a different times after the first time t1, which gives a clearer picture of the change in the torque after the first time t1 and improves the accuracy correctly determining the type of frozen food product that is being prepared.
In the termination phase for ice cream the control unit 150 keeps monitoring by the torque sensor 160 the torque that is applied by the motor 521 for driving the stirring motion of the stirring element 550, and if the monitored torque reaches a predetermined first torque value T1 at which the ice cream has the right consistency for eating, then the control unit 150 instructs the cooling unit 400 to stop cooling the cavity 310 of the cup holder 300 and the motor 521 to stop driving the stirring motion of the stirring element 550 in the cup 200.
In the termination phase for sorbet the control unit 150 waits for a predetermined second period P2 of approximately 30 seconds after the first time t1 at which the sorbet has the right consistency for eating, and then the control unit 150 instructs the cooling unit 400 to stop cooling the cavity 310 of the cup holder 300 and the motor 521 to stop driving the stirring motion of the stirring element 550 in the cup 200.
Number | Date | Country | |
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Parent | PCT/EP2020/070862 | Jul 2020 | US |
Child | 17021861 | US |