The invention pertains to the category of devices for preparing and cooking food for a household electrical appliance, and specifically the vessel for cooking and preparing in these devices associated with the mixing and kneading blade.
The bread maker is a well-known example of these devices which are capable of automatically and sequentially mixing various ingredients and then cooking the ingredients using radiation and/or conduction and/or convection energy.
The bread machine makes a wide variety of breads by kneading various types of dough, allowing them to rise and baking them according to the operator's preference and the broad range of ingredients used.
In general, the bread machine includes multiple functionalities, including the option to schedule bread making, alter cooking times, keep the bread warm after baking, etc.
Most of these devices have a rectangular vessel with an essentially flat bottom wall, to which the device's fixed mixing blades are attached, as well as multiple vertical walls.
These vertical walls are used for mixing ingredients and the resulting dough, as well as for keeping the dough in the container during the various bread-making stages.
The various breads created in this way thus all have a parallelepipedic shape molded by the vertical walls, which is sometimes difficult to unmold due not only to the vessel's significant height, but also to the presence of the mixing blades within the bread.
An example of such a bread machine can be seen in document JP 2008000255.
In addition, breads baked in this way have a significant amount of crust due to the shape of the container, which forces the dough to rise unnaturally between vertical walls and is not well suited to all types of bread.
The present invention is designed to eliminate disadvantages in prior art by offering a novelly-shaped container and mixing and kneading blade, designed to encourage the natural rising of the dough during fermentation, while making it easier to unmold the bread after baking.
More specifically, the present invention offers a mixing blade that is adapted for the container according to the dough mixed in it.
The present invention is achieved using a device for preparing and cooking food for a household appliance, containing a vessel comprised of a substantially horizontal bottom wall, as well as one or more substantially vertical walls attached to the periphery of the bottom wall by a connecting wall, with said device containing at least one mixing and kneading blade for the ingredients located in the vessel, characterized in that this blade, in its mixing and kneading position, occupies a space underlying the bottom wall of the vessel.
Thus, the present invention offers a preparing and cooking vessel equipped with a mixing and kneading blade that is not located in direct proximity to the bottom wall, as is common for bread makers, but instead located so as to create significant space between the blade and the vessel's bottom wall.
One of the purposes of this invention, in the context of bread making, is to “free” the bread dough from the confines of the vertical walls of the mixing container during rising and baking.
From this perspective, it is thus of interest to mix and knead the dough vertically, with the ingredients or dough under the blade, rather than horizontally with the ingredients or dough pushed against the vertical walls of the vessel. However, this arrangement still requires the use of vertical walls to define the space of the container during the initial phase when the ingredients are added and mixed.
While the dough is being mixed, such a space underlying the blade specifically enables the dough to be rolled between the blade and the bottom wall of the vessel.
To best accomplish this rolling, the distance between the blade in kneading position and the bottom wall of the vessel is between 5 mm and 15 mm.
In the present invention, the blade is mounted to rotate around a vertical axle of the vessel to agitate the various ingredients, and during the bread making process, to knead the bread dough.
Preferably, one end of the blade has a substantially flat part attached to a means of connecting to the vessel and a free opposite end, with the angle between the flat part and the bottom wall of the vessel being less than 90°.
This incline of the blade from vertical allows said blade to push the ingredients downward toward the bottom of the vessel as it rotates, promoting the movement of ingredients and the rolling of the dough between the blade and the bottom wall of the vessel.
Advantageously, the angle between the substantially flat part of the blade in the mixing and kneading position and the bottom wall of the vessel is between 40° and 85°.
According to a preferred embodiment of the invention, the blade includes a horizontal rotation axle so that it can be positioned in several directions in the vessel. It is particularly specified that the blade is positioned such that the substantially flat part is positioned parallel to the bottom of the vessel, close to this bottom, after the blade rotates around the horizontal axle. This position allows for easy removal of the bread, due to the thin layer of cooked bread between the blade and the bottom wall of the vessel.
According to this configuration, the free end of the blade has an upper protrusion angled upward from the flat part.
Thus, when the blade is lowered against the bottom wall of the vessel, the upper protrusion is positioned at an angle greater than zero to the bottom wall, allowing the blade to provide enough resistance against the ingredients, under certain blade rotation conditions, to enable the blade to rise in the mixing and kneading position.
Advantageously, according to this vessel and blade structure, the blade extends radially slightly above the bottom wall of the vessel to push the ingredients or dough that are beyond the connecting wall back toward the center of the vessel.
As an additional characteristic of the invention, the radius of curvature for the vessel's connecting wall is greater than 30 mm.
With greater radii of curvature for the connecting wall, the vertical walls are somewhat distanced from the bottom wall, which positions the dough at the level of the bottom and connecting walls before the rising stage. The dough will thus have a tendency to rise naturally into a dome shape, without following the shape of the vertical walls, which minimizes the presence of vertical sides in the baked bread.
Preferably, every radius of curvature in the connecting wall would be greater than 30 mm to avoid areas where the bread could potentially become stuck.
In addition, the removal of such bread is easier, since a significant part of the bread's outer crust is not attached to the walls of the vessel walls.
In a specific embodiment of the invention, the blade could be fixed in the vessel, which eliminates the risk of losing or forgetting the blade during operation of the device.
The effect of distancing the vertical walls from the bottom wall is more apparent if the connecting wall is substantially tangential to both the bottom wall and vertical wall(s).
The expression “tangential to” refers to the fact that the connecting wall is in the form of an arc that is essentially equivalent to a quarter of the circumference of a circle, such that it tangentially connects to the bottom wall as well as the vertical wall(s).
Thus, the curvature of the connecting wall is fully used, positioning the vertical walls as far away from the bottom wall as possible to encourage the natural rising of the bread by reducing the constraints imposed by the vertical walls.
Advantageously, in accordance with a preferred version of the invention, the vessel is circular. This characteristic eliminates the four angular areas found in parallelepipedic vessels in which ingredients are retained during the dough mixing phase and which complicate the process of unmolding the bread.
In addition, the combination of a circular vessel and a significant radius of curvature of the connection wall between the bottom and vertical walls facilitates the dough's inward expansion during the rising process and yields a round loaf without a pronounced “wall” effect.
The present invention also pertains to a household appliance containing a device for preparing and cooking in accordance with any of the preceding characteristics, including the means of heating the vessel, the means of cooking and the means of moving the blade.
The electrical household appliance may be a bread maker, a food processor or an oven. In this case, the oven shall include a cooking chamber accessible via a door, as well as means of enclosing the device in the chamber.
Other characteristics and advantages of the invention, which in this embodiment is a bread maker, shall be detailed in the following non-restrictive examples, which reference the attached figures.
a and 10b depict profile views, in different orientations, of the blade in an initial position.
a and 11b depict the same views as those in
The device also has a cover (8) pivoting on axis x-x′, at the back of the device, with this axis being held and defined by a circular part (12), constituting a rim or ring located at the upper edge of the exterior wall (2).
The cover (8) has a handle (10) facilitating its pivoting on axis x-x′, and includes a transparent center part (9) for monitoring the bread making cycle.
The cover opening, as shown in
This vessel (20) includes handles (22) extending partially outside of the device when the cover is closed, as depicted in
As depicted in
In order to elegantly integrate the handles into the device, the circular part (12) contains recesses (121), depicted in
In addition, these recesses, where the exterior covered parts of the handles are positioned, hold the vessel in place, preventing it from rotating when the blade is in operation. Their position, far from the center of the vessel, provides stability for the vessel during kneading.
Advantageously, this stability is improved by the size of these recesses and by the coefficient of friction obtained through the choice of material, in this case silicone, covering the vessel handles as these covered extremities are located in the recesses.
In addition, this part (12) includes a large rear recess (122), which along with part (11), forms a protrusion from the cover (8) that also includes elements pivoting around axis x-x′. This interaction between the parts guides the cover during rotation.
In addition, as clearly depicted in
According to one of the characteristics of the invention, the vessel (20) has a flat bottom wall (201), with diameter M, a cylindrical vertical wall (202) terminating in an upper edge (26), and a curved connecting wall (203), connecting the bottom wall to the vertical wall, as specifically depicted in
In addition, the vessel (20) has numerous perforations in the form of circular holes (21a through 21d), located on the upper part of the vessel under its edge (26).
Also depicted in
Thus, perforations 21a have a diameter of 2 mm, perforations 21b have a diameter of 3 mm, perforations 21c have a diameter of 4 mm and perforations 21d have a diameter of 5 mm. The role of these holes shall be explained below.
To avoid weakening the vessel's handle area, some holes were not created around the rivets (24).
As depicted in
The device also has an intermediary vessel (40) between the exterior wall (2) and the vessel (20) that contains an upper heating element (30) and a lower heating element (32). These heating elements are sheathed and are thus comprised of a metallic sheath in which a resistance heater wire is centered, surrounded by an electrically insulating magnesium material. Electrical current flowing through the wire increases the temperature of the wire and thus the metallic sheath. The heating elements (30), (32) are held in the intermediary vessel (40) by connection tips (300) and (320) and by an attachment (34) keeping the two elements a set distance apart, and attached to the intermediary vessel (40).
This intermediary vessel (40), like the vessel (20), has an upper ring (42) containing recesses (421) and (422), used for the same reason as recesses (121) and (122) in the circular part (12).
As depicted in
The intermediary vessel (40) is preferably made of metal, and the upper ring (42) is advantageously made of a technical plastic able to withstand high temperatures.
Advantageously, this ring shall be made of a supple, silicone-type material in order to:
Accordingly, this circular part (12) may be made of a more updated and thus less onerous plastic material such as that which was used for the exterior wall (2).
The base (4), depicted in
Thus, the bottom wall (201) of the vessel (20) has a sleeve (25) extending vertically toward the outside, with a central opening (28). This sleeve accommodates the kneading sub-assembly (60). This sub-assembly is depicted in
This rotation axle allows the blade to be placed in several positions in the vessel.
In addition, the blade is also mounted for rotation around a central vertical axle defined by the body (70). This element also is comprised of a peripheral rim (706) as well as two cylindrical pieces located on each side of this rim, with a ring (704) holding the part (708), while another component (702) constitutes the base to initiate the blade's vertical rotation. A flexible seal (72) surrounds the ring (704), supporting the rim (706).
The kneading sub-assembly also includes a part (68) to hold the body (70), with this part (68) having a central opening (682) as well as a peripheral ridge defining a lip (680). The diameter of the part (68) is appropriate for the interior diameter of the sleeve (25).
With the seal (72) surrounding the ring (704), the body (70) is inserted into the part (68), with an opening (682) that allows the piece's extremity (708) to extend slightly past the upper surface defined by the part (68), and specifically into the axle (66).
In addition, the sleeve (25) has a slight recess (251) near the bottom wall (201) of the vessel, allowing the part (68) to be positioned in this recess, via an o-ring (74).
The seal of the vessel is thus provided by this ring (74) located by part (68) and by the ring (72) located by the blade.
According to another embodiment of the invention represented in
The sub-assembly (60) is held on the vessel (20) by both the part (68) and the ring (80), with the vessel between these two elements. Various known techniques such as soldering and riveting can be used. According to the proposed embodiment, the ring (80) includes three screws (804) located on a rim (800) that intersect with three recesses (29) in the sleeve (25), which rest in three corresponding niches (684) located on the lower wall of the part (68).
The ring (80) has a central opening (802) with a joint (803) acting as a bearing, and holding part (702) of the kneading sub-assembly, holding the blade (62).
The ring (80) also has four feet (806) to keep the vessel stable on a working surface after it has been removed from the device.
As clearly depicted in these figures, the part (68) closes the bottom of the vessel flush with the bottom wall (201) such that no substantial recess is apparent in the bottom wall.
According to one of the significant characteristics of the invention, the connecting wall (203) connecting the bottom wall (201) of the vessel to the vertical wall (202) is shaped in accordance with a radius of curvature R which has a value of around 50 mm. In addition, this connecting wall connects at a tangent to both the bottom wall and the vertical wall.
The height h of the vessel is 130 mm, for a diameter L of 230 mm, such that the connecting wall extends over approximately 40% of the height of the vessel.
Furthermore, the blade (62) extends radially, slightly above the bottom wall (201) as shown in
In addition, the blade's horizontal rotation axle is located slightly above the bottom wall. This slight inset of the blade of allows the rotation axle to be located at a distance e1 separating it from the bottom wall by approximately 1 mm.
It is possible to further inset the blade by offering a rotation axle under the level of the bottom wall. With this rotation axle, the blade could have two positions in the vessel.
In addition, as shown in
As already described, the blade (62) has a horizontal rotation axle defined by the part (66), with the blade (62) including a housing (64) holding this part (66).
Thus, in the lower position, the blade (62) is located at a distance e2 from the upper surface of the part (68), which also represents the bottom wall (201) of the vessel (20), with this distance e2 being equal to approximately 2 mm. In this position, the projection (620), is oriented according to angle α, with the blade being substantially horizontal.
Thus, the upright position corresponds to angle β of the blade (62), with the horizontal at 65°. In this position, the blade leaves a space (100) underlying said blade, with distance e3 between the lower edge of the blade and the upper wall of the part (68) constituting the bottom wall (201) of the vessel equal to 5.5 mm.
Thus, according to an additional embodiment of the invention, the blade is fixed in the vessel (20) for preparing and cooking.
The central part of this vessel has an indentation (44) similar in function to the sleeve (25) of the vessel (20) that houses the vessel ring (80), which is guided by the walls of said indentation, the dimensions of which are suited to the size of the ring (80).
The indentation (44) also has a central opening (46), three small openings (48) distributed equilaterally, as well as a projection (49) directed toward the interior of the vessel.
Clips (90) equally distributed along the periphery of the base (4) hold the exterior wall (2).
During use, the user puts various ingredients in the preparing vessel (20) which rests, via the ring (80) on a working surface, with this vessel permanently containing the blade (62), eliminating the possibility of forgetting to place said blade in the vessel since the blade is fixed, as is commonly found in this type of device.
In this configuration the blade is lowered, either due to an initial placement in this position or by the action of the ingredients being put into the vessel.
The user then puts the vessel into the device after having opened the cover (8) with the indentation (44) receiving the ring (80) and the user ensuring that the covered handles are aligned with the recesses in the upper ring connected to the intermediary vessel.
In addition, as depicted in
After the interface (6) is used to select the various bread-making parameters, the first cycle begins, namely the mixing of the various ingredients. The blade (62) is thus rotated in direction F, as shown in
With the blade in a lowered position before the start of the cycle, as illustrated in
In this position, the blade is tilted at angle β at 65° above horizontal, which is an acute angle based on the direction of rotation of the blade. Thus, the ingredients are pushed toward the bottom of the vessel in accordance with direction G of
This vertical kneading movement is clearly visible as the blade rotates once the dough has been formed. In addition the significant radius of curvature of the connecting wall (203) encourages this vertical kneading movement, by more easily reincorporating the ingredients located near the connecting wall, with the end of the blade (62) extending slightly above the connecting wall.
When the kneading process is complete, the blade stops and is lowered back down by a slight rotation in the opposite direction, with the dough pushing the blade down in a horizontal direction.
Due to its slightly inset position the blade leaves only a thin layer of dough between itself and the bottom of the vessel. It is possible to reduce this layer of dough by increasing the inset of the blade, as already specified.
The heating elements then increase the temperature in the cooking chamber for baking. Perforations 21a through 21d, located at the level of the upper heating element (30), provide air circulation while allowing the surface of the bread to be colored by radiation.
It should be noted that the convex shape of the cover results in both good air circulation and additional space for the bread to rise and bake.
This characteristic is clearly seen in
These figures also illustrate that the cover closes below the upper edge (26) of the vessel, which prevents any ingredients from being expelled in the event that the vessel has a low height, as shown in
In addition, this configuration creates an area of confinement, which can be judiciously used to prevent dough overflow during the rising and/or baking phases.
Indeed, in the event of overflow, any excess dough (96) will rapidly come into contact with the cover (8), which allows the excess dough to be contained right away. Later, this excess dough could raise the cover. A mechanism could thus be included to shut off the heating elements in the event that the cover opens, as described in patent application FR 08 02043. Dough overflow prevention or containment mechanisms, such as those described in patent applications FR 08 02042 and FR 08 02043 may be used in conjunction with this invention.
Advantageously, these mechanisms stop the blade when the cover is opened, which means the blade cannot be accessed when it is moving, to avoid the risk of injury.
Due to the configuration of the vessel, the bread rises and cooks “freely,” meaning that it is essentially formed by its consistency and the rising phases. The vertical wall (202), though essential to keep the ingredients together during mixing, is no longer useful after this stage, as afterwards the dough rests on the bottom wall (201) and part of the connecting wall (203).
After the cooking is completed, the power supply to the heating elements is shut off and the device signals the end of cooking with a tone.
After opening the cover (8), the user can remove the vessel (20) from the device using the handles (22), which remain largely outside of the device and thus remain near room temperature, eliminating the risk of burns while removing the vessel from the device. This vessel may be set in a stable manner on a working surface on the ring (80).
Bread is removed from the vessel by turning over the vessel, since the shape of the vessel and specifically the connecting wall with its significant radius of curvature encourages the unmolding of the bread. The inset position of the blade also helps remove the bread and eliminates the presence of a deep mark in the bread.
The bread is thus in the form of a round loaf similar to that found at a bakery, since the bread is no longer “molded” by the walls of the vessel.
It thus appears that the creation of a round loaf, in which the effects of the vertical wall are barely visible or not visible on the bread, unlike molded breads from current machines, is also linked to the specific dimensions of the vessel for preparing and cooking.
From testing conducted on circular vessels of different sizes, it has been found that a ratio between the diameter L and the height h of at least 1 results in the creation of homogenous breads with a well-browned crust.
Preferably, diameter M of the bottom wall (201) should be significantly smaller than diameter L of the vessel measured at the top, the M/L ratio in the example proposed being less than 0.7 and the resulting flared shape making it easy to remove the bread after baking.
This characteristic should be taken into consideration along with the curvature of the connecting wall (203), as previously described.
However, to be able to make the normal quantities of bread for this type of device, it is useful to make a vessel in which the bottom wall has a diameter greater than 120 mm, since an excessively small diameter results in the dough's expansion up the vertical walls and a more molded type of bread making.
In fact, it appears that the 120 mm diameter is well suited for most 500 g to 1 kg breads. For other amounts of bread or different bread making techniques, the dimensions must be adjusted to find a balance between the utility of the vertical wall for the mixing stage and the need for it to avoid coming into contact with the bread during the rising and baking stages.
The low height of the vessel eliminates the need for holes at the top of the vessel. However, in order to limit ingredient overflow during the mixing phase, slower blade rotation may be specified for this phase and/or a seal may be used between the device cover and the vessel.
The highly flared vessel shape, facilitating removal of the bread after baking, means that the blade may remain attached to the vessel while removing the bread, though advantageously the blade can be retracted from the bottom of the vessel, as previously described.
However, the blade may be removable from the device, by making the horizontal rotation connection removable at axle 66, for example, or by using a spring latch.
As such, a blade (462) with a projection (464), with a similar shape to the previously described blade (62) has a full rotation axle (466) connecting to the housing (484) of a support part (480), with the housing located in the bottom of a cavity (482) in the surface of the part (480).
The blade has a hole (468) slightly above the axle (466), through which a spring latch (470) passes, fitting into appropriate recesses in the part (480), such as the recess (486), in order to keep the blade on the support part (480).
This support part is permanently attached in a housing (492) on a holding plate (490) with a flat upper surface (494) and structure substantially similar to part (68), with this upper surface partially constituting the bottom wall of the vessel.
As for the sub-assembly (60), seals are judiciously used to provide a tight seal for the assembly.
Stops in the cavity (482) allow the blade to be positioned higher, as depicted.
To remove the blade, the user releases the spring latch (470) from its housing and removes the blade, leaving the bottom of the vessel relatively flat with the exception of the cavity (482).
When in its lower position, the blade also has an underlying space (100) that allows the ingredients to pass through and the dough to be rolled.
The present invention is not limited to the embodiments and modifications described and comprises numerous alternate embodiments.
Specifically, angle β of the blade, which pushes the dough toward the bottom of the vessel, may be between 40° and 85° to allow the dough to be rolled between the blade and the bottom of the vessel.
Angle α may also vary slightly, the principle being to make it possible to lift the blade after it comes in contact with the ingredients after said blade is rotated in reverse.
The space (100) allowing the dough to be rolled must be large enough to permit said dough rolling without being so large that the process is not effective. A space of between 5 and 15 mm between the blade and the bottom wall results in proper dough rolling.
In addition, perforations (21a) to (21d), present in vessels that require vertical walls high enough to avoid the projection of ingredients during the mixing phase, may be replaced by a circular shield on the upper part of a vessel with lower walls, as depicted in
In addition, advantageously, a water compartment or separate steam-producing compartment can be used to generate steam inside the device.
A significant amount of steam is already produced by the present embodiment of the invention, due to the previously described watertightness of the cooking vessel. In fact, the steam produced by the bread itself thus saturates the cooking chamber and improves the end quality of some breads.
Although the round vessel is a key characteristic of the invention, the invention is not limited to this specific shape of vessel and more oval or elliptical shapes may be used that include flat wall elements.
There may thus be several blades, judiciously located for the satisfactory mixing of ingredients and dough.
Advantageously, the interior of the vessel and/or the blade may be coated with a material that facilitates its cleaning, such as PTFE, which also facilitates the removal of the bread.
In addition, the blade may, as in current machines, have a removable attachment at the vertical turning axle. This configuration facilitates the removal of the bread since the blade is pulled by the bread during the unmolding process. Ideally, this removable attachment is located below the bottom of the vessel to reduce the mark made by the blade in the bread.
Finally the heating elements may be different that those described. Quartz heating elements may also be used. As a variation, it is possible to use flat film heating elements located on the vessel's exterior wall.
The scope of the present invention also includes embodiments in which the heating device is located outside of the vessel housing, with a fan and an air distribution duct circulating hot air in the vessel.
Although the embodiment used depicts a bread maker, the present invention is not limited to this type of device. It may be applied to food processors that have a bowl within which a blade rotates to mix or knead dough. Some food processors offer mechanisms for heating the preparing bowl, thus encompassing some of the characteristics of the bread machine.
The present invention can also apply to an electric oven, with the vessel located in the cooking chamber and the means of turning the blade located in the deck of the oven, which could also include mechanisms for holding the vessel. The heating elements could be those of the oven.
Number | Date | Country | Kind |
---|---|---|---|
08 04398 | Aug 2008 | FR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/FR2009/000958 | 7/30/2009 | WO | 00 | 1/31/2011 |