Patent Application
20210039381
The present invention relates to a device for printing on hollow bodies. The device has a segmented wheel and has a system for feeding the hollow bodies sequentially to the circumference of the segmented wheel. That system comprises at least one conveyor wheel and one mandrel wheel. First, the conveyor wheel, then the mandrel wheel, and downstream thereof the segmented wheel are arranged in the direction of transport of the hollow bodies. On the circumference of the conveyor wheel, a plurality of carrier elements are arranged, and on the circumference of the mandrel wheel, a plurality of holding devices are arranged, each for receiving one hollow body to be printed on in each case by operation of the segmented wheel.
As is known from WO 2012/148576 A1, for example, in a device used in the packaging industry for decorating hollow bodies, each of which has a cylindrical lateral surface, in most cases a plurality of printing units are used. In such cases, each of these printing units transfers a printing ink onto a printing blanket, which is used jointly by these printing units. The lateral surface of the hollow body in question is then decorated with a print motif, e.g. a multicolored print motif, by a relative movement between the lateral surface of the hollow body in question and the printing blanket, in particular by rolling the lateral surface of the hollow body in question along said printing blanket, which has been inked-up in advance, in particular with multiple colors.
A device of this type for printing on or for decorating hollow bodies, each of which has in particular a preferably cylindrical lateral surface, is used, for example, in conjunction with a system for producing such hollow bodies, which typically has a plurality of work stations, wherein the hollow bodies are printed on or decorated by means of a printing process, and therefore these hollow bodies may also be referred to generally as printed products. In such a system, the hollow bodies to be printed on are produced in a large-scale production process in which, for example, several hundred or even several thousand pieces are produced per minute, for example between 1,500 and 3,000 pieces per minute. Hollow bodies of this type are made of metal, for example, in particular steel or aluminum, or are made of plastic. Metal hollow bodies of this type are used, e.g., as beverage cans or as aerosol cans. Plastic hollow bodies of this type are produced, e.g., in the form of thermoplastic molded articles and are used, e.g., as cartons for packaging liquid or paste-like food products, for example, especially dairy products or beverages. However, the respective hollow body may also be a round tubular body made of either a plastic or aluminum, with a tube being defined as an elongated, sturdy but malleable container, which is intended for filling particularly with a paste-like substance. Tubes made of aluminum are produced, e.g., in a backward extrusion process. Tubes made of plastic are produced as seamless tubes, e.g. by means of extrusion. Another possible type of hollow body that can be printed on in a device as described above is containers or vessels, such as bottles or flasks, preferably cylindrical and made of glass.
Beverage cans are preferably made of aluminum and are typically in the form of two-part cans, in which a circular base together with a preferably straight cylinder shell are produced each from of a single work piece, i.e. from a slug or from a blank, i.e. a circular disk, in a forming process, for example in a cold extrusion process or in a tensile-pressure forming process, preferably by deep drawing, in particular by deep drawing and ironing, to form a hollow body that is open at one end, known as a can blank, and in which, in a final manufacturing step, a circular lid is placed on the cylinder shell and is attached to the cylinder shell by flanging, forming an air-tight seal.
Tinplate cans are another type of can. Tinplate is tin-plated sheet steel. The thickness of the sheet steel used to produce tinplate cans is, e.g., 0.15 mm to 0.49 mm, and the thickness of the tin plating is, e.g., 0.2 μm to 0.8 μm; the tin plating provides protection against corrosion. Tinplate cans are known as three-part cans. To produce the shell for a tinplate can, a rectangular strip of sheet steel is bent into a preferably straight cylinder shell, and the ends of this strip that has been bent into a cylinder shell are welded together at a butt joint. A circular base and a circular lid are then placed onto the cylinder shell and the edges are flanged. To make the tinplate can in question more resistant to dents, each of the three parts, i.e. the cylinder shell, the base, and the lid, preferably has a corrugated profile, for example.
An aerosol can, also called a spray can, is a metal can used for spraying liquids. The liquid filled into an aerosol can is pressurized, with propane, butane, dimethyl ether, or mixtures thereof, or compressed air or nitrogen, for example, being used as the propellant for dispensing the liquid from the can.
The aforementioned WO 2012/148576 A1 describes a device for decorating cans, in which an assembly of multiple printing units is provided, each having an inking unit for the multicolored decoration of a plurality of cans. Each of the inking units belonging to one of the printing units has an ink fountain for supplying printing ink, with an ink fountain roller being provided in each ink fountain for receiving the printing ink from said ink fountain. In each inking unit, an inking ductor is provided, with each inking ductor receiving printing ink from the associated ink fountain roller, wherein in a roller train situated downstream of the respective inking ductor in the inking unit in question, a plurality of ink distribution rollers and a plurality of ink transfer rollers are provided, each cooperating with at least one of the ink distribution rollers. For each inking unit, a plate cylinder having at least one printing plate is provided, with only a single inking roller cooperating with the respective plate cylinder to apply the printing ink.
Known from DE 10 2016 201 139 A1 is a device for printing on hollow bodies, having a segmented wheel that is rotatable about a rotational axis, wherein the segmented wheel has on its circumference a plurality of segments, one behind the other, each for receiving one printing blanket, wherein at least one of the printing blankets arranged on one of the segments is arranged such that it rolls or at least can be rolled along the hollow body to be printed, wherein a plurality of printing units are provided, wherein at least one of the printing units is or at least can be thrown onto at least one of the printing blankets arranged on the circumference of the segmented wheel.
From EP 2 943 339 A0 (published as WO 2014/108489 A1), an infeed device for feeding can bodies to a can body decorating device is known, wherein the infeed device comprises:
WO 2004/109581 A2 discloses an apparatus for carrying out a contactless digital printing method, e.g. an inkjet printing method, for printing on round objects, in particular two-part cans, individually if necessary, without the use of a printing blanket, in which a plurality of print heads are preferably provided, each of which prints in a single printing ink.
Known from WO 2018/013465 A1 is a decorator comprising a mandrel wheel, a segmented wheel, a transfer wheel, and a transport chain, wherein the mandrel wheel, the segmented wheel, the transfer wheel, and the transport chain each have a motor and a decoder, and a controller is provided, wherein the controller adapts or adjusts the respective speed of the mandrel wheel, the segmented wheel, the transfer wheel, and the transport chain on the basis of information received from the decoders. Cans to be printed on are fed to the mandrel wheel in a tubular infeed system by a translatory movement.
DE 101 17 454 A1 discloses a method for register correction in machines for processing webs of material, in particular rotary printing presses, paper processing machines, and sheet-fed printing presses, having at least one transport shaft and at least one processing shaft cooperating therewith, which are driven, synchronized with one another, each by its own individual drive, and at least one shaft of which obeys a chronological guide shaft function, which corresponds to an instantaneous position of a guide shaft, and a plurality of register-tracking shafts are corrected in accordance with a scanning of register marks of the web of material relative to the guide shaft function, wherein for one group of register-tracking shafts, which correspond with one another in terms of the register correction, only one common scanning is carried out, from which a common correction function is derived that all the shafts of the group obey.
From DE 10 2006 004 568 A1, a short inking unit for a printing machine is known, comprising a printing forme cylinder, an ink forme roller cooperating with the printing forme cylinder, and an anilox roller that contacts the ink forme roller and is associated with a device for supplying ink, wherein at least one leveling roller is disposed between the point where ink is supplied and the contact nip between the anilox roller and the ink forme roller with respect to the direction of rotation of the anilox roller, and the device for supplying ink is embodied as a chamber doctor blade.
Known from DE 101 60 734 A1 is a printing machine that comprises at least one printing forme, a dampening unit for dampening the printing forme with a dampening medium, an inking unit for inking up the printing forme with a printing ink, and a dehumidifying device with a heating roller (temperature control roller) for reducing the amount of dampening medium that is conveyed together with the printing ink, wherein the inking unit is embodied as a leverless short inking unit, in which one inking unit roller of the inking unit has a first rolling contact point at which the inking unit roller is in rolling contact with the heating roller, and the inking unit roller also has a second rolling contact point, and wherein the shortest path along which printing ink is conveyed from the inking unit roller to the printing forme is determined by at most one intermediate roller.
Known from DE 32 32 780 A1 is an inking unit for offset printing machines for printing onto sheets or webs, said inking unit having a plate cylinder that receives the necessary ink from at most two ink forme rollers that have an elastic surface and that cooperate with an inking cylinder to which the ink is fed via an ink feeding system, generating a continuous ink film, wherein an ink forme roller having nearly the same diameter as the plate cylinder is disposed downstream of the inking cylinder, wherein the inking cylinder is associated with a dampening unit having at least one roller for transferring the dampening medium, and wherein the dampening medium is transferred to the inking cylinder in the direction of rotation thereof downstream of the ink application and upstream of the contact point thereof with the ink forme roller.
Known from DE 10 2006 048 286 A1 is a method for driving a printing unit having a short inking unit in a processing machine that has an anilox roller and an associated doctor blade device, along with an ink forme roller located downstream of the anilox roller, and a plate/forme cylinder downstream of the ink forme roller in the direction of ink flow, wherein the plate/forme cylinder is operatively connected to a rubber blanket cylinder and the rubber blanket cylinder is operatively connected to a printing cylinder that guides the printing substrate, wherein the anilox roller is driven by a dedicated drive, wherein during printing/coating operation, the main drive supplies an input drive to a drive wheel of the printing cylinder and to a drive wheel of the rubber blanket cylinder and to a second and a first drive wheel of the plate/forme cylinder and to a drive wheel of the ink forme roller and to a drive wheel of the anilox roller, while the independent drive of the anilox roller is inactive, and wherein during makeready operation, the drive connection to the main drive between first drive wheel and second drive wheel of the plate/forme cylinder is disconnected, the dedicated drive of the anilox roller is activated, and the dedicated drive applies drive torque to the drive wheel of the anilox roller and to the drive wheel of the ink forme roller and to the first drive wheel of the plate/forme cylinder.
Known from DE 196 24 440 A1 is a device for filling depressions in a cylinder of a printing machine with a fluid, wherein at least two doctor blade devices for filling depressions in the cylinder with the fluid are arranged on the cylinder, wherein an applicator for the fluid, connected to a fluid delivery system, and a working blade disposed downstream of said applicator in the direction of rotation of the cylinder are provided, wherein the doctor blades are mounted on a bar, and the wiped off fluid is discharged to a collecting basin.
Known from DE 89 12 194 U1 is an inking unit for use in a printing machine, having a working doctor blade that can be set against an anilox roller, along with an ink trough with ink delivery means, wherein the working doctor blade, the ink trough, and the means for delivering the ink to the anilox roller are combined to form a single modular unit, and the modular unit is removably attachable to a carrier structure mounted on the printing machine.
Known from DE 10 2007 052 761 A1 is an anilox printing unit that includes an ink forme roller and an anilox roller as inking unit rollers, the anilox roller being mounted on rocking levers, wherein the anilox roller and the ink forme roller each have bearer rings, and a device for pressing the bearer rings of one inking unit roller against the bearer rings of the other inking unit roller includes springs to compensate for diameter differences resulting from manufacturing tolerances.
Known from DE 28 51 426 A1 is a device for printing on the lateral surface of hollow bodies, wherein a transport device is provided for transporting the hollow bodies to be printed on about a rotational axis, wherein a plurality of printing units are provided, wherein each hollow body to be printed on can be transported by means of the transport device into the printing zone of at least one of the printing units, and wherein at least one of the printing units has a printing forme cylinder and an inking unit having a single ink forme roller.
From US 2010/0282402 A1, it is known to use a torque motor in a marking or labeling machine.
Known from US 2010/0313771 A1 is a rotary printing machine for printing on containers, in which a chuck-bearing carousel is provided, and the carousel is rotatively driven by an electric motor with an integrated rotary encoder.
The object of the present invention is to provide a device for printing on hollow bodies, with which high print quality can be achieved through high positioning accuracy of the rotating components of the device that are involved in the printing process.
The object is achieved by providing the mandrel wheel and the conveyor wheel each having a dedicated drive, which dedicated drives are separate from the drive of the segmented wheel.
An exemplary embodiment of the invention is depicted in the set of drawings and will be described in greater detail below. Advantages to be achieved with the invention will be discussed in connection with the exemplary embodiment.
In the drawings:
In a preferred embodiment, the printing, in particular, of the lateral surface of a hollow body with, e.g., a multicolor print motif, i.e. at least one printed image, is carried out in a letterpress process. Alternative or additional printing processes include, e.g., a screen printing process or an offset printing process or a plateless digital printing process. In the following, the invention will be described by way of example in connection with a letterpress process. To execute the letterpress process, a printing forme in the form of a printing plate is arranged on the lateral surface of a plate cylinder. The printing plate ready for use in the printing process is a printing forme with a print relief, said print relief reproducing the print image intended for use in the printing process in a mirror image, wherein in an error-free printing operation, only the print relief is involved in the transfer onto the printing blanket of ink that has been supplied by the inking unit to the plate cylinder. The printing forme or the printing plate has a plate-shaped, preferably flexible substrate of finite length, made from a steel sheet, for example, wherein a printing element, in particular flexible, is arranged on said substrate. At least the opposing ends of the substrate in the circumferential direction of the plate cylinder may be either pre-curved, e.g. corresponding to the curvature of the lateral surface of the plate cylinder, or bent, to enable easier mounting of the printing forme, i.e. here in particular the printing plate, on the plate cylinder. The substrate of the printing forme or the printing plate has a thickness ranging, e.g., from 0.2 mm to 0.3 mm. The total thickness of the printing plate including its substrate ranges, e.g., from 0.7 mm to 1.0 mm, and is preferably about 0.8 mm. The printing element is made, e.g., of a plastic. To produce the printing plate that is ready for use in the printing process, the printing element is exposed, e.g. with a negative film that mirrors the print image, and unexposed areas are then removed from the printing element, e.g. by washing or by means of a laser.
A device for printing on or for decorating hollow bodies, each of which has in particular a preferably cylindrical lateral surface, preferably has a plurality of printing units, e.g., eight or ten or even more, which are also called printing stations, wherein at least one of these printing units, and in the preferred embodiment each of these printing units, has a rotatable printing forme cylinder, in particular a printing forme cylinder configured as a plate cylinder. The printing units or printing stations and optionally also the printing forme cylinders in this device are each mounted in a frame and can be used in the same printing process to produce a print motif in multiple colors on the same hollow body, the number of colors corresponding to the number of printing units or printing forme cylinders involved. Each printing forme cylinder or plate cylinder is preferably mounted as a cantilevered component, with the printing forme cylinder or plate cylinder in question being mounted at one of its end faces, e.g. on a preferably conical journal. Typically, only a single printing plate is arranged on the lateral surface of each plate cylinder, with the substrate of the printing plate spanning the circumference of the plate cylinder in question fully or at least largely, in particular by more than 80% thereof. The length of the printing element of the printing plate in the circumferential direction of the plate cylinder in question is preferably shorter than the circumferential length of the plate cylinder in question. The printing forme or the printing plate is or at least can be arranged by means of its substrate, in particular magnetically, on the lateral surface of any of the plate cylinders, i.e. the printing forme or the printing plate is preferably held there magnetically, i.e. by means of a magnetic holding force. In an alternative or additional variant of the device for printing on or for decorating hollow bodies, each of which has a preferably cylindrical lateral surface, at least one of the printing units, or each of a plurality of said printing units, is configured as a printing unit that prints in a digital printing process without the use of printing formes, with such a printing unit having, in particular, at least one inkjet print head or one laser.
The simultaneous transfer, in particular, of a plurality of printing inks in particular onto the lateral surface of the hollow body in question requires proper register to be maintained during ink transfer in order to achieve good print quality in the printing process. For a true-to-register arrangement of the printing forme or the printing plate on the lateral surface of the relevant printing forme cylinder or plate cylinder, respectively, in the preferred embodiment a plurality of register pins, the position of each of which is adjustable, for example, are preferably provided on the lateral surface of the printing forme cylinder or plate cylinder in question, which pins engage in corresponding recesses formed on the printing forme or on the printing plate, thereby giving the printing forme or printing plate a defined position in its arrangement on the lateral surface of the printing forme cylinder or plate cylinder in question. In a preferred embodiment, each printing forme cylinder or plate cylinder has a diameter of between 100 mm and 150 mm, in particular between 120 mm and 130 mm, and the axial length of each printing forme cylinder or plate cylinder is, e.g., between 200 mm and 250 mm, in particular between 200 mm and 220 mm. The printing plate to be arranged on the lateral surface of the plate cylinder in question has a width in the axial direction of the plate cylinder in question that ranges from 150 mm to 200 mm, and is preferably about 175 mm.
Each printing forme cylinder, e.g. configured as a plate cylinder, that is used in the printing process uses its printing forme or its printing plate to transfer a specific printing ink onto a printing blanket. The printing inks used are typically premixed, in particular specially customized inks, which are specifically adapted in terms of their respective printability to the material of the hollow body to be printed on, depending upon whether the surface to be printed on is made, e.g., of aluminum, tinplate, or plastic. In a preferred embodiment of a device for printing on or for decorating hollow bodies, each of which has, e.g., a cylindrical lateral surface, a device for transferring printing ink from the printing forme or the printing plate onto the lateral surface of the hollow body in question is provided. This device for transferring printing ink is preferably embodied as a segmented wheel that rotates about a horizontal axis, in particular, wherein a plurality of printing blankets, e.g., eight, ten, twelve, or even more, preferably are or at least can be arranged one behind the other on the periphery of said segmented wheel, i.e. along its circumference As an alternative to the segmented wheel, however, and depending on the printing method that is used, the device for transferring printing ink may also be embodied as a decorating drum or as a printing blanket cylinder or as a transfer cylinder, each of which is rotatable about an axis of rotation, at least during printing. The printing blankets have hitherto been arranged on the circumference of the segmented wheel by attaching each of the printing blankets to the circumference of the segmented wheel, e.g., by an adhesive connection, preferably by gluing. Each of the preferably multiple printing forme cylinders or plate cylinders is or at least can be thrown radially onto the printing blankets that are arranged on the circumference of the segmented wheel in question. In a particularly preferred embodiment of a device for printing on or for decorating hollow bodies, each of which has, e.g., a cylindrical lateral surface, a greater number of printing blankets are arranged one behind the other along the circumference of the segmented wheel than the number of printing forme cylinders or plate cylinders that are or at least can be thrown radially onto the segmented wheel. The device for transferring printing ink, preferably in the form of a carousel, in particular the segmented wheel, has a diameter of, e.g., 1,400 mm to 1,600 mm, preferably of about 1,520 mm to 1,525 mm, and when, e.g., eight printing forme cylinders or plate cylinders are assigned to said device, it has, e.g., twelve printing blankets arranged one behind the other around its circumference. The surface of each printing plate is preferably configured as harder than the respective surface of the printing blankets. The surface of the printing blankets is preferably flat, i.e. without profiling. In an operating mode in which the printing forme cylinders or plate cylinders involved in the printing process are each thrown radially onto the printing blankets of the rotationally driven segmented wheel, the respective printing formes of these printing forme cylinders or the respective printing plates of these plate cylinders roll along the printing blankets that are moved by the segmented wheel, with each of the printing plates pressing at least its print relief, e.g., 0.2 mm to 0.25 mm deep into the respective printing blanket, thereby producing a flattened area in the printing blanket in question, i.e. a roller strip, extending in the axial direction of the segmented wheel. The intensity of this flattening is or can be adjusted, e.g. prior to or at the start of a printing process, e.g. by means of remote actuation, by adjusting the contact pressure exerted by the printing forme cylinder or plate cylinder in question on the relevant printing blanket of the segmented wheel.
Each of the hollow bodies to be printed on here by way of example, e.g. each of the two-part cans to be printed on, is moved, e.g. by means of a transport device that preferably transports the hollow bodies to be printed on along at least a portion of a circular path, i.e. a circular arc, around a rotational axis, preferably by means of at least one feed wheel, in particular by means of a mandrel wheel, in a continuous movement or in a set cycle, up to at least one of the printing units belonging to the device for printing on hollow bodies, each of which has a lateral surface, and is thereby transported into the printing zone of at least one of these printing units. In particular, each of the hollow bodies to be printed on is moved by means of the transport device up to at least one of the printing blankets arranged, e.g., on the segmented wheel, or each of the hollow bodies to be printed on is transported by means of said transport device directly and immediately, i.e. without assistance from a device for transferring printing ink, e.g. embodied as a segmented wheel, into the respective printing zone of at last one of these printing units, which is the case, for example, when the printing unit in question prints in a direct printing process, for example in an inkjet printing process.
The feed wheel or mandrel wheel, which, like the segmented wheel, for example, rotates about a preferably horizontal axis, has a plurality of holding devices, or holders, e.g. 24 or 36 of these, concentrically to its circumferential line in preferably equidistant distribution, e.g. each in the form of a clamping mandrel or a spindle that projects cantilevered from an end face of the mandrel wheel, wherein each holder holds or at least is capable of holding one of the hollow bodies to be printed on. A transport device embodied as a mandrel wheel is also characterized herein as a turntable with spindles. A mandrel wheel is described, e.g., in EP 1 165 318 A1. A description of suitable holders, spindles, and/or clamping mandrels is found in WO 2011/156052 A1, for example. In the following, each clamping mandrel will be referred to simply as a mandrel. The longitudinal axis of each mandrel is oriented parallel to the axis of the mandrel wheel. In the case involving printing on hollow bodies, each of which is embodied, e.g., as a two-part can, each of these hollow bodies is moved, e.g., by means of a conveyor device, e.g., a belt conveyor and/or a conveyor wheel, up to the transport device embodied, e.g. as a mandrel wheel, where said hollow body is inverted at a transfer station onto one of the mandrels of the mandrel wheel by suction, e.g., by means of a vacuum, and is then held by the mandrel in question, while the transport device embodied as a mandrel wheel transports the respective hollow body to be printed on, e.g. to the segmented wheel that is loaded with at least one printing blanket, and thus in the direction of at least one of the printing units, or in an alternative embodiment that is without a segmented wheel, for example, is transported directly to at least one of the printing units. Typically, a large number of hollow bodies to be printed on are fed to the mandrel wheel, one after another in rapid succession, by the conveyor device. A conveyor device of this type is described, e.g., in EP 1 132 207 A1.
A gap measuring less than 1 mm in width, e.g. measuring 0.2 mm in width, is preferably formed between the inner wall of a respective hollow body to be printed on and the surface of the relevant mandrel of the mandrel wheel, so that the hollow body to be printed on is not held on the mandrel in question by means of a press fit. Each mandrel can be rotated, e.g. by means of a motor, about its respective longitudinal axis and thus is or at least can be adjusted in particular to a specific circumferential speed, so that in addition to being rotated by the mandrel wheel, each hollow body to be printed on that is held by a mandrel can be rotated by a rotation that is or at least can be executed independently by the mandrel. The hollow body to be printed on is preferably inverted onto one of the mandrels of the mandrel wheel during a phase when the mandrel in question is stationary; during said stationary phase, the mandrel in question executes no rotational movement about its own longitudinal axis. The loading of each mandrel with a hollow body to be printed on is preferably verified, e.g. in a contactless manner by means of a sensor. If a mandrel is not loaded with a hollow body to be printed on, the mandrel wheel will be moved, e.g. in such a way that contact of said unoccupied mandrel with a printing blanket of the segmented wheel is reliably prevented.
Before being fed, e.g., to the mandrel wheel, two-part cans to be printed on are produced, e.g. deep-drawn from a circular blank, in a processing station disposed upstream of the mandrel wheel. In a further processing station, the rim of each two-part can is trimmed at its open end face. In further processing stations, each two-part can is washed, for example, in particular its inside is washed out, and optionally, the inner wall and the base of the two-part can in question is also coated. At least the exterior lateral surface of each two-part can is primed, for example, in particular with a white primer. Once the printing on its lateral surface is complete, each two-part can is removed from its respective holder, e.g. on the mandrel wheel, e.g. by means of compressed air or by means of a preferably reversible magnet, and is fed to at least one processing station located downstream of the mandrel wheel, e.g. to a coating station for coating the exterior lateral surface of each printed two-part can and/or to a rim processing station. The printed two-part cans pass in particular through a dryer, e.g. a hot air dryer, to cure the at least one printing ink applied to their respective lateral surfaces.
The printing process for printing in particular the lateral surfaces of hollow bodies, in particular two-part cans, held, e.g., on the mandrel wheel, begins with each of the printing inks that are required for the print image to be printed onto the lateral surface of each hollow body being applied, e.g., by the respective printing plate of the plate cylinder that is thrown, e.g., onto the segmented wheel, to the same one of the printing blankets arranged on the circumference of the segmented wheel. The printing blanket in question, inked up in this manner with all the necessary printing inks, then transfers these printing inks simultaneously onto the lateral surface of the hollow body to be printed on by means of direct surface contact between the printing blanket and the lateral surface of the hollow body to be printed on during a single revolution of said hollow body to be printed on about its longitudinal axis, said hollow body being held on one of the mandrels of the mandrel wheel. During the transfer of the printing inks from the printing blanket onto the lateral surface of the hollow body, the hollow body to be printed on, held, e.g., by one of the mandrels of the mandrel wheel, rotates at the same circumferential speed as the printing blanket in question, arranged, e.g., on the circumference of the segmented wheel. The respective circumferential speeds of hollow body and printing blanket or segmented wheel are therefore synchronized with one another, with the hollow body to be printed on, which is held, e.g., on one of the mandrels of the mandrel wheel, being accelerated appropriately starting from a stationary position, e.g., beginning from its first point of contact with the relevant printing blanket and continuing as its lateral surface rolls along a path of the first, e.g., 50 mm of the circumferential length of the printing blanket, in particular until it reaches the circumferential speed, e.g., of the segmented wheel. In the preferred embodiment, the segmented wheel that carries the printing blanket in question determines the circumferential speed to be set, e.g., at the respective mandrel of the mandrel wheel. The circumferential speed of the printing forme cylinder that carries the printing forme or of the plate cylinder that carries the printing plate also will be or preferably is adjusted based upon the circumferential speed, e.g., of the segmented wheel. In the preferred embodiment, the mandrel wheel and the segmented wheel are driven individually, each by a dedicated drive, and the respective rotational behavior of each is controlled or regulated by a control unit.
In the following, various details relating, in particular, to the above-described device for printing on or for decorating, in particular, hollow bodies each of which has, e.g., a cylindrical lateral surface will be described by way of example.
Plate cylinder 04 and anilox roller 08 are each rotated, e.g. separately, each by a dedicated motor 11; 12, in particular in the preferred inking unit 06 as shown in
In its preferred embodiment, ink forme roller 07 has a closed, preferably rubberized lateral surface. Anilox roller 08 has a lateral surface that is coated, e.g., with a ceramic, with a hachure, e.g. of 60, 80, or 100 lines per centimeter of axial length of anilox roller 08 or a saucer structure being formed in the ceramic layer. To enable the largest possible volume of printing ink to be fed into the roller train of inking unit 06 with each revolution of anilox roller 08, the outer diameter d08 of anilox roller 08 is preferably configured as larger than the outer diameter d07 of ink forme roller 07. This is meant to give anilox roller 08 the greatest possible delivery volume. In
In the preferred embodiment, at least anilox roller 08 has a temperature control device for controlling the temperature of the lateral surface of anilox roller 08. The temperature control device of anilox roller 08 operates, e.g., using a temperature control fluid that is introduced into the interior of anilox roller 08, the temperature control fluid being, e.g., water or some other liquid coolant. The temperature control device of anilox roller 08 can be used to influence the delivery volume of anilox roller 08, as said device influences the viscosity of the printing ink to be transported by inking unit 06. The delivery volume of anilox roller 08 and the viscosity of the printing ink to be transported by inking unit 06 in turn ultimately impact the ink density of the printing ink to be applied to the cylindrical lateral surface of the hollow body 01 to be printed on. The thickness of an ink film formed by the printing ink to be applied to the cylindrical lateral surface of the hollow body 01 to be printed on is, e.g., less than 10 μm, in particular within a range of approximately 2 μm to 3 μm.
The ink reservoir of inking unit 06 is embodied, e.g., as a chamber doctor blade system 09 that operates in conjunction with anilox roller 08. Advantageously, in this chamber doctor blade system 09 at least one ink trough, a doctor blade bar that is or at least can be set axially parallel against anilox roller 08, and preferably also a pump for delivering the printing ink form a single modular unit. This chamber doctor blade system 09 is held or mounted in inking unit 06, i.e. on a frame of inking unit 06, preferably on only one side, e.g. by means of a suspension, so that once this modular unit has been released from the frame of inking unit 06 it can easily be removed from inking unit 06 laterally, i.e. by a movement directed axially parallel to anilox roller 08, e.g. by pulling on a handle disposed on said modular unit, and can thereby be replaced. This modular unit of chamber doctor blade system 09 preferably forms a cantilever arm on a side frame of inking unit 06.
Once anilox roller 08 has received printing ink from the ink reservoir, i.e. in particular from chamber doctor blade system 09, anilox roller 08 transports this printing ink immediately and directly or via additional rollers of the roller train that is part of inking unit 06 to the preferably only one ink forme roller 07. In a region downstream of the chamber doctor blade system 09, which is set against anilox roller 08, between chamber doctor blade system 09 and ink forme roller 07 in the direction of rotation of anilox roller 08, a rider roller 13 preferably is or at least can be thrown onto anilox roller 08 for the purpose of improving the transport of ink by anilox roller 08. Rider roller 13 is arranged axially parallel to anilox roller 08. Rider roller 13 is not considered to be part of the roller train of inking unit 06 because it does not transfer printing ink from anilox roller 08 to another roller. Rider roller 13, which is rotationally driven by anilox roller 08, e.g. by means of friction, has a rubberized lateral surface, for example. As rider roller 13, which is thrown onto anilox roller 08, rolls along the lateral surface of anilox roller 08, it draws a portion of the printing ink that has been received by anilox roller 08 from chamber doctor blade system 09 out of the hachure or the saucers of anilox roller 08 and deposits at least some of this printing ink onto lands that are formed on the lateral surface of anilox roller 08. Rider roller 13 rolling along anilox roller 08 thus causes anilox roller 08 to deliver a greater volume of printing ink to ink forme roller 07. As a further consequence, an anilox roller 08 that includes, e.g., a temperature control device also improves the efficacy of controlling the ink density in that the rider roller 13 rolling along anilox roller 08 contributes to supplying a greater volume of printing ink. Regardless of the specific configuration of anilox roller 08, i.e. with or without a temperature control device, rider roller 13 rolling along anilox roller 08 thus reduces both differences in density that can arise due to manufacturing tolerances of the anilox roller 08 and the risk of the hachure or saucers of anilox roller 08 being visible on the printing substrate, i.e. in this case on the lateral surface of the hollow body 01 to be printed on, due to an insufficient application of ink, at least in some areas.
In a highly advantageous embodiment of the device for printing on hollow bodies, a plate changer 14 is provided, e.g. for each printing forme cylinder, in particular plate cylinder 04, preferably in a fixed assignment thereto, with which plate changer the printing forme intended for the printing forme cylinder in question or the printing plate intended for the plate cylinder 04 in question can be replaced, preferably automatically, within, e.g., the relevant device for printing on or decorating hollow bodies 01, each having a cylindrical lateral surface, in particular.
In its preferred embodiment, in addition to bearing surface 16 for receiving a printing plate to be supplied, in particular true to register, e.g. to plate cylinder 04, plate changer 14 has, e.g., a compartment in which, e.g., a printing plate that has been removed from plate cylinder 04 may be placed. A printing plate held, e.g., by means of its substrate, in particular magnetically, on the lateral surface of the plate cylinder 04 in question is or at least can be lifted off of the lateral surface of the plate cylinder 04 in question, e.g. by means of a tool guided tangentially to the printing forme, e.g. by means of a spatula guided between the substrate of the printing plate and the lateral surface of the plate cylinder 04 in question. The end of a printing plate that has been lifted off of the lateral surface of the plate cylinder 04 in question is introduced by a rotation of the plate cylinder 04 in question into the appropriate compartment of plate cylinder 04. The further rotation of said plate cylinder 04 then pushes the entire printing plate detached from the lateral surface of the relevant plate cylinder 04 into the appropriate compartment of plate changer 14.
A printing plate to be supplied, preferably true to register, to the plate cylinder 04 in question is held, in particular after being aligned true to register, on bearing surface 16 of plate changer 14 by a magnetic holding force. At least one plunger, and preferably two plungers arranged spaced apart longitudinally along the plate cylinder 04 in question, is/are provided, each having a direction of action directed opposite the magnetic holding force and toward bearing surface 16 of plate changer 14, e.g. substantially orthogonally thereto; by means of said at least one plunger, at least one end of the printing plate held on bearing surface 16 of plate changer 14, said end facing the plate cylinder 04 in question, can be detached from said bearing surface 16 and can be transferred to the plate cylinder 04 in question by way of a stroke movement of the at least one plunger. The at least one plunger is or at least can be actuated pneumatically, for example. The printing forme or the printing plate is held on bearing surface 16 of plate changer 14 or on the lateral surface of plate cylinder 04 by means of magnets, with each of these magnets preferably being embodied as a permanent magnet. The above-described configuration of plate cylinder 04 has the advantage that no conveyor device is required for transferring the printing plate to the relevant plate cylinder 04 or for removing the printing plate from the relevant plate cylinder 04, and therefore, plate changer 14 can be realized very inexpensively. In particular, a plate change can be carried out automatically using the plate changer 14 described above.
The throwing on and/or throwing off of printing forme cylinder or plate cylinder 04, ink forme roller 07, and/or anilox roller 08 and/or the adjustment of the contact pressure exerted by each of these is carried out by means of a throw-on/throw-off mechanism, illustrated by way of example in
In the preferred embodiment, ink forme roller 07 is also mounted, in particular at both ends, on a load arm of a preferably one-sided second lever assembly 23, consisting of a force arm and the load arm, wherein the force arm and the load arm of this second lever assembly 23 are pivotable jointly about the first rotational axis 19, which is aligned axially parallel to plate cylinder 04. Likewise in the preferred embodiment, anilox roller 08 is also mounted, in particular at both ends, on a load arm of a preferably one-sided third lever assembly 24, consisting of a force arm and the load arm, wherein the force arm and the load arm of this third lever assembly 24 are pivotable jointly about a second rotational axis 26, which is aligned axially parallel to anilox roller 08, wherein the second rotational axis 26 of the third lever assembly 24 is located on the second lever assembly 23, and wherein the second rotational axis 26 is embodied as fixed on the second lever assembly 23. On the load arm of the first lever assembly 18, a preferably controllable second drive 27 is arranged, which when actuated acts on the force arm of the second lever assembly 23, and which can be used to throw ink forme roller 07 onto or off of plate cylinder 04, depending upon the direction of action of second drive 27. On the load arm of the second lever assembly 23, a preferably controllable third drive 28 is arranged, which when actuated acts on the force arm of the third lever assembly 24, and which can be used to throw anilox roller 08, preferably together with chamber doctor blade system 09, onto or off of ink forme roller 07, depending upon the direction of action of third drive 28. The second drive 27 and/or the third drive 28 is/are each also embodied, e.g. in the form of a hydraulic or pneumatic working cylinder. It may be provided that second drive 27 and third drive 28 are or at least can be actuated, e.g., jointly and preferably also simultaneously. The pivoting movement of the load arm of the second lever assembly 23 is limited, e.g. by a first stop system 29, which is preferably adjustable, in particular by means of an eccentric, whereby the contact pressure exerted by ink forme roller 07 against the printing forme cylinder or plate cylinder 04 is or at least can be limited. The pivoting movement of the load arm of the third lever assembly 24 is limited, e.g. by a second stop system 31, which is preferably adjustable, in particular by means of an eccentric, whereby the contact pressure exerted by anilox roller 08 against ink forme roller 07 also is or at least can be limited.
As described above and as depicted in
Advantageously, therefore, a device for automatically changing the printing blankets 33 is provided, which is assigned to segmented wheel 03. In the preferred embodiment, each of these printing blankets 33 to be arranged on segmented wheel 03 is applied adhesively, in particular by gluing, to a preferably flat, tabular metal substrate having a material thickness of, e.g., 0.2 mm. Each preferably magnetizable metal substrate is then arranged, together with the printing blanket 33 disposed thereon, in particular in the proper position on one of the segments 32 on the circumference of segmented wheel 03, e.g. by means of at least one of the holding magnets provided there on the circumference for each printing blanket 33 or the substrate thereof. To support the arrangement of each metal substrate in the proper position on the appropriate segment 32 on the circumference of segmented wheel 03, an acutely angled mounting arm 38 is provided, e.g. at the leading edge 37 of the respective metal substrate in the direction of rotation of segmented wheel 03, and when the respective metal substrate is arranged on one of the segments 32 on the circumference of segmented wheel 03, this mounting arm 38 engages into a recess 36 formed on the circumference of this segmented wheel 03, aligned parallel to the rotational axis 34 thereof and embodied, e.g., as a groove, and comes to rest, in particular in a form-fitting connection, on a leading edge 39 of the recess 36 in question in the direction of rotation of segmented wheel 03. Each of the printing blankets 33 is preferably embodied as a rubber blanket. The direction of rotation of segmented wheel 03 during the printing process is indicated in
The device for automatically changing the printing blankets 33 is preferably modular in construction and includes as modules (as shown by way of example in
The replacement or changing of at least one of the printing blankets 33 arranged on the circumference of segmented wheel 03 is then preferably carried out as follows:
Segmented wheel 03 conveys, by means of its rotation, a printing blanket 33 which is arranged on the circumference of said wheel and is to be removed, into an angular position at which a removal of said printing blanket 33 can be carried out by means of the device for automatically changing the printing blankets 33. Carriage 46 of the device 44 for transporting printing blankets 33 horizontally travels along its travel path up to the end point that is closest to the removal point of the printing blanket 33 to be removed. This position of carriage 46 is preferably monitored by sensory elements and/or by a first switching element 48, e.g. by means of an inductive or capacitive proximity switch. Spatula 47 is then preferably set against the trailing edge 37, in the direction of rotation of segmented wheel 03, of the metal substrate of the relevant printing blanket 33 to be removed. By rotating segmented wheel 03 at least briefly in the direction opposite its direction of rotation used during the printing process, the printing blanket 33 to be removed, which is preferably held magnetically on the circumference of segmented wheel 03, is peeled off of the circumference of said segmented wheel 03, i.e. the metal substrate of printing blanket 33 is lifted away from its position resting on segmented wheel 03. Spatula 47 is then moved away from the circumference of segmented wheel 03. The printing blanket 33 that has been detached from the relevant segment 32 of segmented wheel 03 then either drops by virtue of gravity directly into a magazine for worn printing blankets 33 or is transported to said magazine for worn printing blankets by means of carriage 46 of the device 44 for transporting printing blankets 33 horizontally.
A new printing blanket 33 glued to a metal substrate is loaded in at least one compartment, preferably in each of the compartments of the magazine 42 provided for a plurality of new printing blankets 33, and said magazine 42 is preferably located in a raised upper position by means of the device 43 for vertical transport thereof. The carriage 46 of the device 44 for horizontally transporting one printing blanket 33 at a time between magazine 42 and the mounting position on segmented wheel 03 is situated beneath the compartment that contains the new printing blanket 33. The device 43 for vertical transport lowers this magazine 42, thereby placing the new printing blanket 33 onto carriage 46 of the device 44 for horizontal transport. The process is monitored, preferably by sensory means and/or by a second switching element 49, e.g. by means of an inductive or capacitive proximity switch, to determine whether the new printing blanket 33 has actually been placed on carriage 46 of the device 44 for horizontal transport. If not, an error message is issued. Otherwise, i.e. if no error is detected, carriage 46 of the device 44 for transporting printing blankets 33 horizontally moves along its travel path up to the end point closest to the mounting position for the new printing blanket 33, with this position of carriage 46 in turn being monitored, preferably by sensory means and/or by a third switching element 51, e.g. by means of an inductive or capacitive proximity switch. Segmented wheel 03 is also already located in an angular position suitable for receiving the new printing blanket 33, with this angular position being located, e.g., at or near the bottom of segmented wheel 03. In the preferred embodiment, the position of the new printing blanket 33 is aligned at least true to register by said printing blanket abutting against at least stop 52, before being mounted on the circumference of segmented wheel 03. For moving carriage 46 of the device 44 for transporting printing blankets 33 horizontally, a drive is provided, said drive being embodied, e.g., as a compressed air cylinder. To mount the new printing blanket 33 on the circumference of segmented wheel 03, said segmented wheel 03 rotates in the direction of rotation used during the printing process, thereby drawing the new printing blanket 33 up onto its circumference. Carriage 46 of the device 44 for transporting printing blankets 33 horizontally is then moved back to the magazine 42 for the plurality of new printing blankets 33, to retrieve another new printing blanket 33, if necessary.
To reduce makeready times, it is advantageous to configure a device for printing on hollow bodies 01 in such a way that said device has a segmented wheel 03 that is rotatable about a rotational axis 34, wherein segmented wheel 03 has a plurality of segments 32 one behind the other on its circumference, each for receiving one printing blanket 33, wherein at least one of the printing blankets 33 arranged on one of the segments 32 is arranged to roll or at least to be capable of rolling along the hollow body 01 to be printed on. In that case, a plurality of printing units are provided, wherein at least one of the printing units is or at least can be thrown onto at least one of the printing blankets 33 arranged on the circumference of the segmented wheel 03. At least one of the printing units has a printing forme cylinder 04, wherein in association with the relevant printing forme cylinder 04, a plate changer 14 for automatically changing a printing forme is located on said printing forme cylinder 04, and wherein in association with segmented wheel 03, a device for automatically changing at least one of the printing blankets 33 arranged on the circumference of said segmented wheel 03 is provided. Said plate changer 14 preferably has a bearing surface 16, onto which the printing forme that is or will be arranged on printing forme cylinder 04 is or at least can be placed, said bearing surface 16 being movable bidirectionally along a transport path between at least two defined positions. The printing forme to be supplied to the printing forme cylinder 04 in question is held, e.g. by a magnetic holding force, on the bearing surface 16 of plate changer 14. The device for automatically changing the printing blankets 33 is modular in construction, in particular, and includes as modules a magazine 42 for a plurality of printing blankets 33, along with a device 43 for vertically transporting said magazine 42 and a device 44 for horizontally transporting one of the printing blankets 33 at a time between magazine 42 and one of the segments 32 of segmented wheel 03. Magazine 42 has a plurality of vertically stacked compartments, in each of which a single printing blanket 33 is or at least can be stored, within a housing. Each of the printing blankets 33 is preferably stored lying on its back and/or in a horizontal alignment in magazine 42. Device 43 for vertically transporting magazine 42 is configured to execute, e.g., a lifting movement, and/or device 44 for transporting printing blankets 33 horizontally has a carriage 46 that is movable bidirectionally between two endpoints, wherein a single printing blanket 33 is or at least can be transported at a time by carriage 46. Plate changer 14 and the device for automatically changing the printing blankets 33 are each controlled, e.g., by a control unit, wherein plate changer 14 and the device for automatically changing printing blankets 33 are active, e.g., at the same time, i.e., each carries out its changing of a printing plate or a printing blanket 33, e.g., during the same interruption in the production process being run on said device for printing on hollow bodies 01. The printing forme to be arranged on printing forme cylinder 04 is preferably arranged on bearing surface 16 of plate changer 14 true to register with respect to its mounting position on printing forme cylinder 04, and/or the printing blanket 33 to be arranged on the circumference of segmented wheel 03 is arranged on the carriage 46 of the device 44 for transporting printing blankets 33 horizontally in the correct position with respect to its mounting position on a segment 32 of segmented wheel 03. An inking unit 06 for transporting printing ink to printing forme cylinder 04 is preferably embodied as a short inking unit that includes an anilox roller 08.
With respect to a device for printing on hollow bodies 01, said device comprising a segmented wheel 03 that is rotatable about a rotational axis 34, wherein the segmented wheel 03 has a plurality of segments 32 one behind the other along its circumference, each for receiving one printing blanket 33, wherein at least one of the printing blankets 33 arranged on one of the segments 32 is arranged rolling or at least capable of rolling along the hollow body 01 to be printed on, wherein every two adjacent segments 32 are separated from one another by a recess 36 aligned parallel to the rotational axis 34 of segmented wheel 03, it is also advantageous for each of the printing blankets 33 to be arranged on a plate-shaped metallic substrate, wherein the substrate along with the printing blanket 33 arranged thereon is or at least can be arranged as such, and replaceable in its entirety, on one of the segments 32 of segmented wheel 03, and the substrate arranged on one of the segments 32 of segmented wheel 03 is held on this segment 32 in a form-fitting and/or in a force-fitting connection. Each substrate of a printing blanket 33 is bent, preferably at an acute angle, at its leading edge 37 in the direction of rotation of segmented wheel 03, wherein when said substrate is located in the operating position on a segment 32 of segmented wheel 03, this bent edge 38 is placed at a leading edge 39, in the direction of rotation of segmented wheel 03, of the appropriate recess 36 formed on the circumference of segmented wheel 03, wherein the bent edge 38 of the substrate is or at least can be arranged in a form-fitting connection on this edge 39 of recess 36. The plate-shaped metallic substrate is embodied in particular as flexible and, together with the printing blanket 33 arranged on it, forms, e.g. a metal printing blanket. The substrate arranged on one of the segments 32 of segmented wheel 03 is held on this segment 32 by a magnetic force. Eight to twelve segments 32, for example, each for receiving one printing blanket 33, are arranged one behind the other along the circumference of segmented wheel 03. A device for automatically changing printing blankets 33 is provided, e.g. assigned to segmented wheel 03, wherein the device for automatically changing printing blankets 33 is preferably modular in construction, and has as modules a magazine 42 for a plurality of printing blankets 33 along with a device 43 for transporting the aforementioned magazine 42 vertically, and a device 44 for transporting the printing blankets 33, one at a time, horizontally between magazine 42 and one of the segments 32 of segmented wheel 03. Magazine 42 has, in particular, a plurality of compartments stacked vertically within a housing, in each of which a single printing blanket 33 is or at least can be stored. The housing of magazine 42 contains, e.g., at least as many compartments as the number of segments 32 for printing blankets 33 provided on the circumference of the associated segmented wheel 03. In the preferred embodiment, the device 43 for transporting magazine 42 vertically is configured to execute a lifting movement, and/or the device 44 for transporting printing blankets 33 horizontally has a carriage 46 that is movable bidirectionally between two endpoints, wherein a single printing blanket 33 is or at least can be transported at a time by carriage 46.
This also results in a method for operating a device for printing on hollow bodies 01, said device having a segmented wheel 03, wherein on at least one segment 32 of the segmented wheel 03, which has a plurality of segments 32 one behind the other on its circumference, one printing blanket 33 per segment is arranged, wherein when the segmented wheel 03 rotates, at least one printing blanket 33 arranged on one of the segments 32 rolls along the hollow body 01 to be printed on, wherein a device for automatically changing printing blankets 33, assigned to segmented wheel 03, in response to a command issued to its control unit, automatically removes the printing blanket 33 to be arranged on the relevant segment 32 of the segmented wheel 03 from a magazine 42, and transports it to the segment 32 in question of segmented wheel 03. The device for automatically changing printing blankets 33 has a device 44 for horizontally transporting printing blankets 33, which has a movable carriage 46, wherein each of the printing blankets 33 to be transported is transported lying on carriage 46. A printing blanket 33 lying on carriage 46 is preferably arranged in the proper position with respect to a mounting position on one of the segments 32 of segmented wheel 03. A plurality of printing blankets 33 in particular are stored in magazine 42, and these printing blankets 33 are placed individually, one after the other, on carriage 46 of the device 44 for transporting printing blankets 33 horizontally, and are transported in succession to one of the segments 32 of segmented wheel 03. A printing blanket 33 to be arranged on one of the segments 32 of segmented wheel 03 is arranged on the segment 32 in question, in particular by means of a form-fitting connection produced between the relevant segment 32 and the printing blanket 33 by a rotation of said segmented wheel 03. A printing blanket 33 arranged on one of the segments 32 of segmented wheel 03 is preferably held on the segment 32 in question, e.g., by magnetic force. A printing blanket 33 that has been removed from one of the segments 32 of segmented wheel 03 is likewise preferably transported away from the segmented wheel 03 in question by the device 44 for transporting printing blankets 33 horizontally. It is preferably provided that the device 44 for transporting printing blankets 33 horizontally alternatingly transports a printing blanket 33 that has been removed from one of the segments 32 of segmented wheel 03 away, and transports a new, i.e. unused, printing blanket 33 from magazine 42 to an unoccupied segment 32 of segmented wheel 03, i.e. to a segment 32 on which no printing blanket 33 is currently arranged. A switching element 49 monitors the process, e.g. to determine whether a printing blanket 33 removed or to be removed from magazine 42 has actually been placed on carriage 46 of the device 44 for horizontal transport, and/or whether it has been placed in the proper position.
The aforementioned embodiment of the rotational drive of segmented wheel 03 has the advantage that said drive is configured as decentralized as well as gearless and clutchless. This drive of segmented wheel 03 is therefore backlash-free and compact. In conjunction with the control unit of said drive, a position on the circumference of said segmented wheel 03 relative to a position on the lateral surface of a hollow body 01 to be printed on can be adjusted easily with a positioning accuracy of less than 0.1 mm, which has a very beneficial effect on the achievable print quality. In conjunction with the double-row bearing of segmented wheel 03, a highly precise concentricity of said segmented wheel 03 likewise results, thereby ensuring a uniform transfer of ink from the respective inking units 06 to the relevant printing blankets 33 arranged on the circumference of segmented wheel 03. With the rotational drive of the segmented wheel 03 described herein, a high acceleration and thus short run-up times of 10 seconds or less can also be realized for said segmented wheel 03. Furthermore, the proposed drive for segmented wheel 03 has the advantage of being low-noise and low-maintenance. Overall, this results in a highly efficient drive for segmented wheel 03.
One advantage of replaceable segments 32 on segmented wheel 03 is that, e.g. when converting the machine assembly to produce hollow bodies 01 of a different format from the current production run, e.g., to cans having a shorter or longer can height and/or a different can diameter, an adjustment in the format of the printing blankets 33 required for printing can be carried out faster and more easily. In a machine assembly having a segmented wheel 03 onto which segments 32 are already molded, in order to convert the production process to hollow bodies 01 of a different format, the entire segmented wheel 03 must be replaced; considering the typical size of the segmented wheel 03 with an outer diameter in the range of 1,400 mm to 1,600 mm, for example, and/or the typical weight of more than 500 kg, for example, in particular more than 1,000 kg, this requires considerable effort and unreasonably long makeready times.
To produce a printed image of high print quality on hollow bodies 01 in the printing process, a segmented wheel 03 must meet very strict requirements in terms of concentricity, meaning that such a segmented wheel 03 must be machined very accurately, i.e. with low permissible manufacturing tolerances. With a segmented wheel 03 onto which segments 32 are already molded, this is expensive and requires great effort due to the relatively large outer diameter of 1,400 mm to 1,600 mm, for example. What can be accomplished during an initial production process by means of relatively rare and costly large-scale machining equipment is possible in the event of damage to the segments 32 or other parts of segmented wheel 03 only by means of highly costly repair measures that are extremely difficult to perform in the machine assembly, such as leveling, cutting, welding, and grinding the damaged area, or by replacing the entire segmented wheel 03. For the operator of such a machine assembly, in addition to high repair costs this means long production downtimes, since the entire machine assembly must be shut down for the duration of the repairs. Finally, with integral segmented wheels 03, no variation in the materials used, e.g. to decrease the inertia of the segmented wheel 03 in question, is possible.
A segmented wheel 03 having a plurality of segments 32 arranged along the circumference of its main body 68, in particular spaced apart from one another, each at a joining point 69, and thus replaceable, simplifies manufacturing of the segmented wheel 03 in question, and its modular construction facilitates its adaptation to different formats dependent on the respective production process, and if necessary, facilitates the repair of damaged areas on said segmented wheel 03, in particular on the segments 32 thereof, to be performed in the machine assembly.
In the embodiment of segmented wheel 03 shown in
The required high accuracy in terms of the concentricity and radius of the respective running surfaces of the relevant printing blankets 33 is achieved by a process of aligning the segments 32, performed, e.g., with the aid of a rider gauge 72 that is movable in particular along the circumference of the segmented wheel 03 (
A joint face coating is used to adapt and fit machine parts with the most stringent requirements in terms of precision. It allows adaptations within the μm range without costly mechanical preliminary treatment or post-treatment. It has a high static compression resistance of, e.g., 100 N/mm2 and/or a contact area ratio of, e.g., 100%. A joint face coating has very high adhesive force and cures without technically relevant shrinkage. A joint face coating of this type is available, e.g., from SKC Gleittechnik GmbH, D-96469 Rodental.
According to the invention, mandrel wheel 02 and conveyor wheel 76 each have a dedicated drive 77; 78, which is separate from the drive 58 of segmented wheel 03. The drive 58 of segmented wheel 03 and the drive 77 of mandrel wheel 02 and the drive 78 of conveyor wheel 76 are thus controlled individually and independently of one another. Preferably, the drive 58 of segmented wheel 03 and the drive 77 of mandrel wheel 02 and the drive 78 of conveyor wheel 76 are connected to one another in terms of data transmission by a shared data bus 79. Said data bus 79, preferably digital, which connects the drives 58; 77; 78, is configured, e.g., in a ring topology or in a star topology. A control unit 82 connected to the data bus 79 and configured, e.g., as a central machine controller thereby controls at least both the drive 78 of conveyor wheel 76 and the drive 77 of mandrel wheel 02, and preferably also the drive 58 of segmented wheel 03 and other drives, in particular all the drives connected to said data bus 79, in each case by means of control data transported via the shared data bus 79. In a decorator having a plurality of separate dedicated drives connected via a shared data bus 79, e.g., the drive 77 of mandrel wheel 02 or the drive 58 of segmented wheel 03 is defined as a master, with each of the remaining drives being aligned as a slave in terms of its respective rotational behavior, in accordance with the specified master. Using the control data that control the drive 78 of conveyor wheel 76 and the drive 77 of mandrel wheel 02, at least one pair of discrete angular positions φ1; φ2, consisting of a first angular position φ1 that is or will be assumed by one of the carrier elements on the circumference of the conveyor wheel 76, and a second angular position φ2 that is or will be assumed by one of the holding devices on the circumference of the mandrel wheel 02, in each case at a transfer position 81 at which the respective hollow body 01 is transferred from conveyor wheel 76 to mandrel wheel 02, are set fixedly in relation to one another, in each case with respect to said transfer position 81. This means that each of the angular positions φ1; φ2 that form the pair of angular positions φ1; φ2 in question remains unchanged with respect to the transfer position 81 during a respective rotation of conveyor wheel 76 and mandrel wheel 02; this preferably applies to all carrier elements of the conveyor wheel 76 and all holding devices on the circumference of the mandrel wheel 02 that are to be positioned, at least during a production run on the device for printing on the hollow bodies 01, in each case at the transfer position 81 at which the respective hollow body 01 is transferred from conveyor wheel 76 to mandrel wheel 02. The control data transported via the data bus 79 to the respective drive 58; 77; 78 preferably comprise at least the respective speed of the shaft of the drive in question 58; 77; 78 along with at least one angular position to be assumed by its shaft. These control data thus perform the function, e.g., of a virtual guide shaft with respect to the decorator in question. At least the drive 77 of mandrel wheel 02 and the drive 58 of segmented wheel 03 and if applicable also the drive 78 of conveyor wheel 76 are each configured as an electric, motorized direct drive with closed-loop position control, with the respective speed of said drive being controlled by the control unit 82. The drive 58 of segmented wheel 03 is configured, e.g., as a torque motor. In one advantageous embodiment, a dedicated drive controller 83 and a dedicated power unit 84, each connected, e.g., to the data bus 79, are assigned at least to each of the respective drives 58; 77; 78 of conveyor wheel 76, mandrel wheel 02, and segmented wheel 03.
The hollow bodies 01, which are inverted by suction, e.g., by means of a vacuum, individually and in succession onto one of the mandrels of the mandrel wheel 02 and are then held by the mandrel in question, are rotated by the rotation of the mandrel wheel 02, but also by a rotation that is or at least can be carried out independently by the mandrel, since every mandrel is rotatable around its respective longitudinal axis, and thereby is or at least can be adjusted, in particular, to a certain circumferential speed. In a preferred embodiment, at least one hollow body 01, and preferably a plurality of hollow bodies 01, each held on one of the mandrels of mandrel wheel 02, is/are each placed in rotation prior to its respective printing by means of at least one of the printing blankets 33 arranged on the circumference of segmented wheel 03, e.g. by a preferably continuously rotating acceleration belt 86, arranged in particular on the periphery of the mandrel wheel 02, and in physical contact with each of these hollow bodies 01, i.e. by means of friction, and is/are adjusted to the circumferential speed required for the printing process. Said acceleration belt 86 preferably has a dedicated drive 87, which is separate from the drives 58; 77; 78 of the conveyor wheel 76, the mandrel wheel 02, and/or the segmented wheel 03, but is also, e.g., connected to the data bus 79, wherein the circumferential speed of the acceleration belt 86 is freely adjustable. The circumferential speed of the acceleration belt 86 can thus be individually adjusted and/or modified, e.g. for each hollow body 01, by means of its drive 87, depending on the requirements of the printing process. The drive 87 of acceleration belt 86 is also assigned, e.g., a dedicated drive controller 83 and a dedicated power unit 84.
At least one processing station arranged on the periphery of mandrel wheel 02 downstream of the printing of the hollow bodies 01 is configured, e.g., as a coating unit 88 for coating the outer lateral surface of each printed hollow body 01 and/or, in particular in the case of two-part cans, as a rim processing station. The processing station configured as a coating unit 88 has a coating application roller 89 that is or at least can be thrown onto the lateral surface of at least one of the printed hollow bodies 01 held by mandrel wheel 02. The coating application roller 89 of the coating unit 88 is preferably rotationally driven by a dedicated drive 91, wherein a hollow body 01 that is held on mandrel wheel 02 after being printed on by means of at least one of the printing blankets 33 arranged on the circumference of segmented wheel 03 is placed in rotation by means of friction by the coating application roller 89 driven by drive 91, and is adjusted to a certain circumferential speed, e.g., based on the requirements of the coating process. In particular, the circumferential speed of the hollow body 01 is or at least can be adjusted by the drive 91 of the coating application roller 89, independently of the drives 58; 77; 78 of the conveyor wheel 76, the mandrel wheel 02, and/or the segmented wheel 03. A dedicated drive controller 83 and a dedicated power unit 84 are also advantageously assigned to the drive 91 of the coating application roller 89.
In the preferred embodiment, in the periphery of the mandrel wheel 02, e.g. at the lower edge thereof, a deceleration belt 96 is provided, in particular downstream of the coating application roller 89 of the coating unit 88 in the direction of transport of the hollow body 01, the deceleration belt 96 being arranged to decelerate by friction at least one rotating hollow body 01 held on one of the holding devices of the mandrel wheel 02. The deceleration belt 96 is preferably driven by a dedicated drive 97, wherein, after at least one rotating hollow body 01 that is held on the mandrel wheel 02 and is to be decelerated by friction by the deceleration belt 96 has been printed on by at least one of the printing blankets 33 arranged on the circumference of the segmented wheel 03, it is adjusted by means of said drive 97 to a circumferential speed required for further transport. This circumferential speed of the hollow body 01 is or at least can be adjusted by the drive 97 of the deceleration belt 96, independently of the drives 58; 77; 78; 91 of the conveyor wheel 76 and/or the mandrel wheel 02 and/or the segmented wheel 03 and/or the coating application roller 89 of the coating unit 88. The drive 97 of the deceleration belt 96 is preferably also assigned a dedicated drive controller 83 and a dedicated power unit 84. The deceleration belt 96 with a dedicated drive 97 enables an optimal process of decelerating the clamping mandrels before the upright hollow bodies 01 are received. This is advantageous or necessary particularly at high rotational speeds of the clamping mandrels in conjunction with clamping mandrels for high-volume hollow bodies 01 that have a high mass moment of inertia.
Further provided in the direction of transport of the hollow bodies 01 is a conveyor device, configured, e.g., as a rotatable transfer wheel 92 for receiving hollow bodies 01 held on the mandrel wheel 02 that have been printed on by means of at least one of the printing blankets 33 arranged on the circumference of segmented wheel 03 and optionally coated on their lateral surface, wherein a circumferential speed of the transfer wheel 92 is or at least can be adjusted, preferably depending on the rotation of the conveyor wheel 76, e.g., with the drive 78 of said conveyor wheel 76, e.g. by means of a belt drive. A drive of the transfer wheel 92 is coupled, e.g. mechanically or electrically, in particular in terms of control systems, e.g., to the drive 78 of conveyor wheel 76. Alternatively, the transfer wheel 92 may be driven rotationally by a dedicated drive, i.e. by a drive that is separate from the remaining drives 58; 77; 78; 87; 91; 97.
Downstream of the transfer wheel 92 in the direction of transport of the hollow bodies 01, a further conveyor device 93 is preferably provided for conveying printed and/or coated hollow bodies 01, e.g. into a dryer, said conveyor device 93 being configured, e.g., as a circulating transport chain 93 with a plurality of receptacles, e.g. twenty, each configured to receive one of the hollow bodies 01 to be conveyed, and said conveyor device preferably having a dedicated drive 94, in particular a chain drive, wherein said drive 94 is preferably connected at least to the data bus 79 that connects the drives 58; 77; 78 of segmented wheel 03, mandrel wheel 02, and conveyor wheel 76. The drive 94 of said conveyor device 93 is also assigned, e.g., a dedicated drive controller 83 and a dedicated power unit 84.
According to the drive concept for a decorator, described here by way of example, at least the drives 58; 77; 78 of segmented wheel 03, mandrel wheel 02, and conveyor wheel 76 are each configured as separate drives and are connected to one another via a shared data bus 79. Advantageously, in the device for printing on hollow bodies 01, additional separate drives connected to the shared data bus 79 are provided, e.g. drive 87 for the acceleration belt 86, and/or drive 91 for the coating application roller 89 of the coating unit 88, and/or drive 97 for the deceleration belt 96, and/or the optionally dedicated drive for the transfer wheel 92, and/or drive 94 for the transport chain 93. These drives 58; 77; 78; 87; 91; 94; 97 are all controlled by a control unit 82, configured, e.g., as a central machine controller and connected to the shared data bus 79, by means of control data transported in each case via said shared data bus 79, said control data preferably including at least the respective speed of the shaft of the drive 58; 77; 78; 87; 91; 94; 97 in question, along with at least one angular position to be assumed by said shaft. The control unit 82 configured as a central machine controller is configured, e.g., as a control console belonging to the decorator in question, wherein the control data that are required for the relevant drives 58; 77; 78; 87; 91; 94; 97 can be adjusted at said control center.
In a preferred embodiment, conveyor wheel 76, mandrel wheel 02, segmented wheel 03, and transfer wheel 92 are synchronized with one another by the controlling of their respective drives 58; 77; 78 by means of the control data transported via the shared data bus 79, in such a way that, at a certain point in time at which the conveyor wheel 76 is transferring a hollow body 01 to the mandrel wheel 02, another hollow body 01 already located on the mandrel wheel 02 is being printed on by a printing blanket 33 arranged on segmented wheel 03, and yet another hollow body 01 that has already been printed on is being transferred from mandrel wheel 02 to transfer wheel 92.
One advantage of the drive concept that uses individual drives in place of a central drive for a decorator is the very high positioning accuracy that can be achieved in particular for the mandrel wheel 02 and the segmented wheel 03, which enables razor-sharp printing on the lateral surface of the hollow bodies 01. The separate drive 87 for the acceleration belt 86 enables the rotation of each individual hollow body 01 arranged on a mandrel of the mandrel wheel 02 to be controlled individually, and enables a lead or lag in the rotation of the hollow body 01 in question to be adjusted or at least adjustable as needed, in each case with respect to a printing blanket 33 arranged on the circumference of the segmented wheel 03. The separate drive 94 for the transport chain 93 enables a precise counting of the conveyed hollow bodies 01 and/or a targeted ejection of defective hollow bodies 01. The separate drives 77; 78; 94 for the devices involved directly in the transport of the hollow bodies 01, i.e. in particular conveyor wheel 76, mandrel wheel 02, transfer wheel 92, and/or transport chain 93, offer the advantage that the timing of the various transfer actions for transferring the relevant hollow bodies 01 from one conveyor element to another can be adjusted without mechanical intervention into the respective drive elements.
While a preferred embodiment of a device for printing on hollow bodies, in accordance with the present invention, has been set forth fully and completely hereinabove, it will be apparent to one of skill in the art that various changes could be made thereto, without departing from the true spirit and scope of the present invention, which is accordingly to be limited only by the appended claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10 2018 201 033.1 | Jan 2018 | DE | national |
This U.S. patent application is the national phase, under 35 U.S.C. § 371, of PCT/EP2019/051124, filed Jan. 17, 2019; published as WO 2019/145213 A1 on Aug. 1, 2019 and claiming priority to DE 10 2018 201 033.1, filed Jan. 24, 2018, the disclosures of which are expressly incorporated herein in their entireties by reference.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2019/051124 | 1/17/2019 | WO | 00 |
