CROSS-REFERENCE TO RELATED APPLICATION
This application claims the priority, under 35 U.S.C. §119, of German application DE 10 2014 010 905.4, filed Jul. 24, 2014; the prior application is herewith incorporated by reference in its entirety.
BACKGROUND OF THE INVENTION
Field of the Invention
The present invention relates to a device for printing on two sides of sheet-shaped printing substrates.
It is known to print on two sides of sheet-shaped printing substrates. The desired outcome of a sheet that has been printed on both sides is attained for instance by passing the sheet through the press once to print a complete image on the first or front side of the sheet in one run. Subsequently, the sheet is manually or automatically turned or reversed outside the press and re-fed to the press to receive a printed image on the second or back side. Due to the reversing of the sheet, difficulties may arise with respect to feeding the sheets to the press so that they are in register. Moreover, the reversing of the sheets and the refeeding of the sheets to the printing device are two additional process steps. Other solutions propose to print on two sides of the sheets without any external reversing of the sheets. However, these solutions require additional printing units to be provided in the press especially for printing on the second or second side of the sheets and an internal reversing device, resulting in additional costs.
Published, non-prosecuted German patent application DE 10 2006 036 026 A1 discloses a pivotable process unit. The process unit has various modes of operation. In a first mode of operation, for instance, the process unit may image a printing form, and, in a second mode of operation, the process unit may alternatively dry the printing substrate. For this purpose, it may be pivoted back and forth between the printing form and the printing substrate to be dried.
U.S. Pat. No. 8,287,117 B2 discloses an indirect printing process using a transfer belt. A print head prints on the transfer belt. The transfer belt is guided by rollers and subsequently prints on the printing substrate.
SUMMARY OF THE INVENTION
An object of the present invention is to provide an improved device for printing on both sides of sheet-shaped printing substrates at minimum costs.
The device of the invention for printing on two sides of sheet-shaped printing substrates is used in duplex printing machines. A sheet-shaped printing substrate is received by a first impression cylinder and printed on a first or front side by a pivotable ink application unit. Then the printing substrate is transferred from the first impression cylinder to an adjacent second impression cylinder in such a way that on the second cylinder, the second or back side of the printing substrate faces outward. The ink application unit is pivoted in the direction of the second impression cylinder. On the second impression cylinder, the second side is now printed by the ink application unit.
In accordance with a first embodiment of the machine, provision is made for the pivotable ink application unit to be a pivotable inkjet print head.
In accordance with a further development of this embodiment, provision is made for the pivoting movement of the inkjet print head to be limited by end stops.
In accordance with another further development of this embodiment, provision is made for the end stops to be provided with dampers suitable for reducing the speed of impact of the inkjet print head on the end stops.
In accordance with a second embodiment of the device, provision is made for the pivotable ink application unit to be a transfer belt disposed above the impression cylinder and guided by at least three rollers, the two upper ones of which are stationary. At least one lower roller is movable. The printed image may be applied to the belt by an inkjet print head.
In accordance with a further development of this embodiment of the invention, provision is made for at least two movable lower rollers to be provided in addition to the two upper stationary rollers, the at least two lower rollers are movable by a parallelogram guide.
In accordance with a further embodiment, provision is made for the pivotable ink application unit to consist of a print head, an imaging cylinder, a first transfer cylinder, and a second transfer cylinder. The print head prints on the imaging cylinder. The imaging cylinder transfers the first-side image to a first transfer cylinder. The first transfer cylinder prints the first-side image onto the first side of the sheet while the imaging cylinder applies the second-side image to the second transfer cylinder. The second transfer cylinder is configured to be pivotable between the imaging cylinder and the second impression cylinder. The second transfer cylinder transfers the second-side image to the second side of the sheet.
In accordance with a further development of this embodiment, provision is made for the second transfer cylinder to include a drive capable of changing its direction of rotation.
In accordance with a further embodiment of the invention, provision is made for the sheet-shaped printing substrate to be guided through more than 360° on the second impression cylinder.
Other features which are considered as characteristic for the invention are set forth in the appended claims.
Although the invention is illustrated and described herein as embodied in a method for printing on two sides, it is nevertheless not intended to be limited to the details shown, since various modifications and structural changes may be made therein without departing from the spirit of the invention and within the scope and range of equivalents of the claims.
The construction and method of operation of the invention, however, together with additional objects and advantages thereof will be best understood from the following description of specific embodiments when read in connection with the accompanying drawings.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING
FIGS. 1A to 1C are diagrammatic side views of sections of a first embodiment of a printing press according to the invention;
FIGS. 2A to 2C are diagrammatic side views of sections of a second embodiment of the printing press; and
FIGS. 3A to 3C are diagrammatic side views of sections of a third embodiment of the printing press.
DETAILED DESCRIPTION OF THE INVENTION
Referring now to the figures of the drawings in detail and first, particularly to FIG. 1A thereof, there is shown a section of a printing press 1. The section consists of a feed cylinder 2 and at least three impression cylinders 3, 4, 5. The second impression cylinder 4 is a cylinder that guides the sheets through more than 360°. The section further includes two print heads 7a, 7b embodied as inkjet print heads. A first inkjet print head 7a may be pivoted between the first impression cylinder 3 and the second impression cylinder 4. Furthermore a sheet 6 is shown as it passes through the printing process. On the first impression cylinder 3, the first side of the sheet 6 is printed by the first inkjet head 7a and then the sheet 6 is transferred to the second impression cylinder 4. On the second impression cylinder 4, the printed first side of the sheet 6 faces inward.
FIG. 1B illustrates the same section of the printing press 1 described FIG. 1A. In FIG. 1B, the second impression cylinder 4 carrying the sheet 6 has already carried out a revolution through more than 360°. The first inkjet head 7a has been pivoted in the direction of the second impression cylinder 4 to print on the second side of the sheet 6.
FIG. 1C illustrates a section of the arrangement described in FIG. 1A. The first inkjet print head 7a is shown in a position to print on a first side. In this position, the first inkjet print head 7a rests against an end position stop 29a for printing on the first side. The end position damper 30a is pressed into the end position stop 29a by the inkjet print head 7a. An end position stop 29b for the end position for printing on the second side is shown on the opposite side. The corresponding end position damper 30b is extended. A pneumatic pivoting device 31 for implementing the pivoting movement of the inkjet print head 7a is also provided.
FIG. 2A illustrates a section of the printing press 1 containing the feed cylinder 2 and the at least three impression cylinders 3, 4, 5. The second impression cylinder 4 is embodied as a cylinder that guides the sheets through more than 360°. The section further shows an ink application unit 22 containing a print head 8 and an endless ink transfer belt 9 guided by four rollers 10a, 10b. The lower two rollers 10b are pivotable in such a way that they move the ink transfer belt 9 into contact either with a sheet 6 on the first impression cylinder 3 or with a sheet 6 on the second impression cylinder 4. The ink transfer belt 9 is shown in a position for printing on a sheet 6 located on the first impression cylinder 3. A sheet 6 is shown as it passes through the printing process. The transfer belt 9 prints the first side of the sheet 6 as it is guided on the first impression cylinder 3. Then the sheet 6 is transferred to the second impression cylinder 4. On the second impression cylinder 4, the first side of the sheet 6, which has already been printed, faces inward.
FIG. 2B illustrates the same section of the press 1 described in FIG. 2A. The second impression cylinder 4 carrying the sheet 6 has already carried out a revolution through more than 360°. The two lower rollers 10b of the ink application unit 22 have been pivoted in the direction of the second impression cylinder 4. The transfer belt 9 now prints the second side of the sheet 6. The direction of rotation of the belt 9 has been reversed.
FIG. 2C illustrates a section of the arrangement described in FIG. 2A. What is shown is a print head 8 disposed above the ink transfer belt 9 guided by the four rollers 10a, 10b and a guide plate 28. An actuator 27 and a parallelogram guide 26 are provided to pivot the lower two rollers 10b in such a way that they move the ink transfer belt 9 into contact with a sheet 6 located on the first impression cylinder 3 or with a sheet 6 located on the second impression cylinder 4. The rollers 10b are in a neutral position.
FIG. 3A illustrates a section of a printing press 1 containing the feed cylinder 2 and the at least three impression cylinders 3, 4, 5. The second impression cylinder 4 is embodied as a cylinder that guides the sheets 6 through more than 360°. The section further shows the ink application unit 22 having a print head 11, an imaging cylinder 12, a first transfer cylinder 13 with a washing device 16, and a second transfer cylinder 14 with a washing device 15 as well as two washing devices 17, 18 associated with the imaging cylinder. The second transfer cylinder 14 is configured to be capable of pivoting between the imaging cylinder 12 and the second impression cylinder 4. In addition, the second transfer cylinder 14 is capable of changing its direction or rotation as a function of whether it rolls on the imaging cylinder 12 or on the second impression cylinder 4. The figure further shows a sheet 6 that passes through the printing process. The first transfer cylinder 13 prints the first side of the sheet 6 as the sheet 6 is conveyed on the first impression cylinder 3. Then the sheet 6 is transferred to the second impression cylinder 4. On the second impression cylinder 4, the printed first side of the sheet 6 faces inward. During this process, the imaging cylinder 12 transfers the second-side image onto the second transfer cylinder 14 that has been pivoted in its direction. The two cylinders 12 and 14 are synchronized by a meshing engagement that may be established as needed.
FIG. 3B illustrates the same section of the press 1 described in FIG. 3A. The second impression cylinder 4 carrying the sheet 6 has already carried out a revolution through more than 360°. The second transfer cylinder 14 has been pivoted in the direction of the second impression cylinder 4. The second transfer cylinder 14 now prints on the second side of the sheet 6. The two cylinders 14 and 4 are synchronized by a meshing engagement that may be established as needed.
FIG. 3C illustrates a section of the arrangement described in FIG. 3A. What is shown is the pivotable transfer cylinder 14 with a washing device 15. The transfer cylinder 14 is driven by a motor 23 that is capable of changing the direction of rotation. An actuator 25 is provided to pivot the transfer cylinder between the imaging cylinder 12 and the second impression cylinder 4.
FIG. 1A, FIG. 1B, and FIG. 1C illustrate an embodiment of the invention containing pivotable inkjet print heads 7. The sheet 6 is transferred from the feed cylinder 2 to the first impression cylinder 3. On the first impression cylinder 3, the first side of the sheet 6 is printed by the first inkjet print head 7. In the process, the inkjet print head 7 rests against the end position damper 29a. The first impression cylinder 3 transfers the sheet 6 to the second impression cylinder 4, which receives the sheet 6 and guides it past a third impression cylinder 5 without transferring it. At the same time, the pneumatic pivoting device 31 pivots the inkjet print head 7 in the direction of the second-side printing position. The speed of impact on end position stop 29b is reduced by the end position damper 30b and the inkjet print head rests against the end position stop 29b. The second impression cylinder 4 guides the sheet 6 back into the effective region of the first inkjet print head 7, which has been pivoted. The first inkjet print head 7 then prints the second side of the sheet 6. Subsequently, the second impression cylinder 4 passes the sheet 6 on to the third impression cylinder 5.
FIG. 2A, FIG. 2B, and FIG. 2C illustrate an embodiment of the invention containing the ink application unit 22 that contains the print head 8 and the endless ink transfer belt 9 guided by the four rollers 10a, 10b and the guide plate 28. The print head 8 prints the image onto the transfer belt 9. The sheet 6 is transferred from a feed cylinder 2 to the first impression cylinder 3. The two lower rollers 10b are connected by the parallelogram guide 26 and are pivoted in the direction of the first impression cylinder 3 by the actuator 27, causing the transfer belt 9 to get into contact with the sheet 6. The transfer belt 9 prints the image onto the first side of the sheet 6. The sheet 6 is transferred from the first impression cylinder 3 to the second impression cylinder 4, which receives the sheet 6 and guides it past the third impression cylinder 5 without transferring it. At the same time, the actuator 27 pivots the two lower rollers 10b in the direction of the second impression cylinder 4. The second impression cylinder 4 again guides the sheet 6 into the effective region of the transfer belt 9, which has been pivoted and now prints the second side of the sheet 6. Then the second impression cylinder 4 transfers the sheet 6 to the third impression cylinder 5.
FIG. 3A, FIG. 3B and FIG. 3C illustrate an embodiment of the invention containing the ink application unit 22 containing the print head 11, the imaging cylinder 12, the first transfer cylinder 13 with the washing device 16, and a second transfer cylinder 14 with a washing device 15, as well as two washing devices 17, 18 associated with the imaging cylinder. The print head 11 prints the first-side image onto the imaging cylinder 12. The imaging cylinder 12 then transfers the image to the first transfer cylinder 13. Then the washing device 17 removes the first-side image from the imaging cylinder. At the same time, a sheet 6 is transferred from the feed cylinder 2 to the first impression cylinder 3. On the first impression cylinder 3, the first side of the sheet 6 is printed. Subsequently, the first impression cylinder 3 transfers the sheet 6 to the second impression cylinder 4. At the same time, the print head 11 prints the second-side image on the imaging cylinder 12. The second transfer cylinder 14 is driven by the motor 23 via a timing belt 24. The motor 23 is capable of reversing its direction of rotation. In the beginning, the transfer cylinder 14 is in a neutral position. The actuator 25 pivots the transfer cylinder 14 against the imaging cylinder 12. The transfer cylinder 14 rolls off on the imaging cylinder 12 and receives the second-side image. The second impression cylinder 4 guides the sheet 6 past the third impression cylinder 5. At the same time, the actuator 25 pivots the transfer cylinder 14 in the direction of the second impression cylinder 4. In this process, the motor 23 reverses the direction of rotation. Now the transfer cylinder 14 rolls off on the second impression cylinder 4, where it prints the second-side image onto the second side of the sheet 6. Then the second impression cylinder 4 transfers the sheet 6 to the third impression cylinder 5.
The following is a summary list of reference numerals and the corresponding structure used in the above description of the invention:
- 1 printing machine
- 2 feed cylinder
- 3 first impression cylinder
- 4 second impression cylinder
- 5 third impression cylinder
- 6 sheet
- 7a inkjet print head
- 7b inkjet print head
- 8 print head
- 9 ink transfer belt
- 10a stationary roller
- 10b pivotable roller
- 11 print head
- 12 imaging cylinder
- 13 first transfer cylinder
- 14 second transfer cylinder
- 15 washing device
- 16 washing device
- 17 washing device
- 18 washing device
- 19 pivoting device
- 22 ink transfer unit
- 23 motor
- 24 timing belt
- 25 actuator
- 26 parallelogram guide
- 27 actuator
- 28 guide plate
- 29a end stop
- 29b end stop
- 30a end stop damper
- 30b end stop damper
- 31 pneumatic moving device
Patent Application
20160023478
