The invention pertains to a device for producing a metal strip by continuous casting, with a casting machine, in which a slab is cast, where at least one milling machine, in which at least one surface of the slab and preferably two opposite surfaces can be milled off, is set up downstream of the casting machine with respect to the transport direction of the slab.
During the continuous casting of slabs in a continuous casting machine, surface defects such as oscillation marks, casting flux defects, or longitudinal and transverse surface cracks can form. These occur in conventional and in thin-slab casting machines. Depending on the purpose of the finished strip, parts of the conventional slabs are therefore flame-descaled. Many slabs are descaled in their entirety at the customer's request. The demands on surface quality of thin-slab machines are continuously increasing.
Suitable methods for processing the surface include flame descaling, grinding, and milling.
Flame descaling suffers from the disadvantage that the flashed-off material has a high oxygen content and therefore must be reprocessed before it can be melted down again. In the case of grinding, slivers of metal mix with the dust from the grinding wheel, which means that the ground-off material must be disposed of. Both methods are difficult to adapt to the given transport speed.
Processing the surface by means of milling therefore seems a logical choice. The hot millings are collected, and they can be briquetted and easily remelted without workup and thus fed back into the production process. The rotational speed of the milling cutter can also be easily adapted to the transport speed (casting speed, feeding speed into the finishing). The inventive device of the type indicated above is therefore based on milling.
A device of the type indicated above with a milling machine which is set up downstream of the continuous casting machine is known. Reference is made in this respect to CH 584 085 and to DE 199 50 886 A1.
A similar device is also disclosed in DE 71 11 221 U1. This document describes the processing of aluminum strip by making use of the casting heat. The machine is connected to the casting installation.
The in-line removal of the top and bottom surfaces or of only one surface of a thin slab (flame descaling, milling, etc.) just in front of a rolling train has already been proposed. See EP 1 093 866 A2.
Another embodiment of a surface milling machine is described in DE 197 17 200 A1. Among other things, this document deals with the adjustability of the milling contour of the milling device, which is set up downstream of the continuous casting system or upstream of a rolling train.
Another arrangement of an in-line milling machine in a conventional hot-strip mill for treating a near-net strip and its design are proposed in EP 0 790 093 B1, in EP 1 213 076 B1, and in EP 1 213 077 B1.
When the surfaces of thin slabs are treated in a so-called CSP plant, approximately 0.1-3.5 mm of the hot slab surface is removed from one or both sides in the processing line (“in-line”) as a function of the detected surface defects. So as not to decrease the output too much, the thin slab should be as thick as possible (H=60-120 mm).
Surface processing and the associated devices are not limited to thin slabs. On the contrary, they can also be used in-line downstream of a conventional thick slab casting system and also in the case of slabs which are cast in thicknesses ranging from more than 120 mm to 300 mm.
The in-line milling machine is not generally used for all of the products of a rolling program but rather only for those in which higher demands are made on surface quality. This is advantageous for output reasons, reduces the wear of the milling machine, and is therefore a sensible approach.
So that good surface quality will be obtained after the slab is milled, it is important that the milling process, which is usually conducted on both the top and the bottom surfaces of the slab, take place under favorable process conditions.
This is no longer the case, however, when there are too many chips in the area of the milling cutter or cutters. This makes the milling process difficult, especially in the area of the top surface of the slab. The chips being cut away here fly off from the tool and fall onto the surface of the strip.
It is therefore known from DE 101 49 573 A1 and from DE 603 00 800 T2 that, to solve this problem, the strip to be process can be turned over so that both sides of the strip can be processed from underneath. On the bottom surface, the chips are removed from the slab automatically, as it were, by the force of gravity and can be easily collected in a hopper and carted off. This possibility does not exist, however, in the case of slabs with relatively high intrinsic rigidity. To prevent particles from being rolled into the surface, the chips and milling dust must be completely removed, but this causes problems in the case of rigid slabs.
The present invention is therefore based on the goal of improving a device for the production of metal strip by continuous casting in association with a milling machine in such a way that even intrinsically rigid slabs can receive optimal treatment. Measures are to be taken to ensure that optimal processing conditions are present during the milling of the slab, preferably both the top and bottom surfaces being treated, so that a high level of slab quality can be obtained.
This goal is achieved by the invention in that, in the area of at least one milling cutter of the milling machine, a chip conveying device is set up to convey the milled-off chips upward and/or in the direction transverse to the transport direction of the slab and thus out of the area of the cutter.
As a result, the slab being processed is kept almost completely free of chips, which improves the quality of the surface treatment.
The chip conveying device can be designed in various ways.
According to a first embodiment of the invention, the chip conveying device comprises at least one—preferably cooled—guide element, the slab-facing end of which, when viewed in the direction normal to the slab, extends at an acute angle to the direction transverse to the transport direction. In this case, the transverse conveyance of the chips therefore occurs as a result of the relative movement between the traveling slab and the guide element just mentioned.
This transverse chip conveyance is especially useful when downcut milling is practiced, that is, when the transport direction of the slab and the rotational direction of the milling cutter are the same.
Different alternative solutions will preferably be used, however, when milling is carried out primarily by the upcut method, that is, when the rotational direction of the milling tool and the transport direction of the slab are opposite each other. As one alternative, it is thus possible to use longitudinal spraying and the rotation of the milling tool to throw the chips onto a slanted guide element, along which the chips are then deflected by transverse spraying to the side, where they can be collected.
The guide element can comprise an edge of heat-resistant material, which can be laid against the surface of the slab. The guide element can also be supported with the freedom to pivot around a horizontal axis transverse to the transport direction of the slab. It can also be provided with cooling means or be connected to means by which it can be cooled. These cooling means can be designed as spray nozzles, which can spray a coolant onto the guide element.
According to another embodiment, the guide element comprises a trough with a lateral gradient at the end of the intake channel. By spraying longitudinally onto the slab and especially by spraying inside the transport channel, the chips are carried along by the water or compressed air and are discharged by way of the guide element and the discharge chute, optionally with the support of transverse spraying inside the trough.
In another preferred embodiment, the guide element, i.e., the chip collecting device, consists of a “water screw”. The chips are conveyed into this screw by longitudinal water sprays. A suitable orientation of the nozzles generates a transverse flow within the screw, from which the chips are ultimately discharged into the lateral discharge channel. The water can be applied to the guide element directly, after a deflection from a deflecting plate, or by direct deflection at the nozzle itself. The important point is that the flow is directed at the guide element in such a way that the chips are carried away.
According to an alternative and preferred embodiment of the invention, the chip conveying device comprises at least one conveyor belt, which runs transversely to the transport direction in the area of the surface of the slab.
In the case of the solution just mentioned, it is preferable for the conveyor belt to run horizontally in the area of the surface of the slab. The conveyor belt can also be designed as an endless belt which, when seen in the transport direction, passes completely around the slab. In this case, it has been found reliable for the conveyor belt to be deflected around a number of guide pulleys, at least one of which is driven.
The conveyor belt can be provided with cooling means or be connected to means by which it can be cooled. The cooling means are preferably designed as spray nozzles, which can spray a coolant onto the conveyor belt.
According to an alternative embodiment, the chip conveying device comprises at least one screw conveyor, which is set up in the area of the surface of the slab, and the longitudinal axis of which is transverse to the transport direction. The rotation of the screw makes transverse conveyance of the chips possible. Analogously, therefore, the chips are conveyed in the transverse direction.
In the embodiments of the invention discussed above, a baffle plate can be set up upstream or downstream of the chip conveying device. This baffle plate can be provided with a number of guide vanes, which face the milling tool.
The chip conveying device is preferably set up on positioning means, by which it can be raised and lowered in the vertical direction. Thus the chip conveying device can be placed at the optimal height with respect to an individual slab.
Instead of the use of a plain milling cutter, it is also possible, as an alternative, to use a face cutter, especially for the top surface of the slab. As a result of the rotation of the cutter around a vertical axis, the chips are automatically conveyed to the side without the use of guide elements. This transverse conveying effect is supported by the activation of cooling means for the cutting edges.
A guide element for conducting the milled-off chips onto a conveyor belt can also be provided on the bottom surface of the slab.
A rolling train can be set up downstream of the milling machine.
According to an elaboration, a guide channel is provided, through which the chips are drawn by suction from the top surface of the slab directly behind the milling gap, where the chips are conveyed away through a pipe extending transversely to the transport direction.
Finally, it is also possible to provide at least one magnet, by means of which the chips can be influenced as they are being carried away.
With the proposed solution, it is possible to ensure an optimal milling treatment and thus to achieve high surface quality without having to turn the slab over, which therefore can have any degree of intrinsic stiffness. This leads to a qualitative improvement in the production of slabs, especially thin slabs.
Exemplary embodiments of the invention are illustrated in the drawings:
a shows a side view and
b a top view of an alternative embodiment of the invention with a guide element for the chips set up on the top surface of the slab;
a shows a side view and
b a top view of a simple device for conveying chips to the side by the movement of the slab during downcut milling; and
Downstream of the furnace 22, i.e., of the transverse conveyor 23, the slab 3 arrives at a milling machine 4. In the present case, two milling cutters 5—spaced somewhat apart in the transport direction F—are installed, by means of which the bottom and top surfaces of the slab 3 can be milled off. A support roll 24 is provided opposite each of the active cutters to support the surface of the slab 3, i.e., one for the top surface and one for the bottom surface.
Downstream of the milling machine 4, a descaling spray 35 and a rolling train, represented by rolling stands 25 and 26, are installed.
In the present case, the primary goal is to keep the top and bottom surfaces of the slab as free as possible of the chips which are formed during the milling process by the milling cutters 5. If the chips are not removed thoroughly enough from the milling area, the surface of the slab 3 can be damaged. This is especially to be feared in the present case, because the slab 3 has such intrinsic stiffness that turning it around its longitudinal axis so only the downward-facing surface of the slab has to be milled is out of the question.
As can be seen in
For this reason, a chip conveying device 6 is provided, which is intended to remove the chips 7 reliably. The chip conveying device 6 comprises, as its central component, a conveyor belt 9, as can be easily seen upon consideration of
The conveyor belt 9 is guided by four guide pulleys 10, at least one of which is driven. The belt itself consists of heat-stable material, because it comes in contact with the hot slab or passes just barely above it. It is therefore advantageous for the conveyor belt 9 to be cooled, for which purpose cooling means 11 are provided in this exemplary embodiment in the form of a spray nozzle. By means of the nozzle 11, a cooling medium (water) can be sprayed onto the conveyor belt 9 so that it does not become too hot.
So that the chips 7 are not flung too far away from the milling cutter 5, a baffle plate 12, which is flat and oriented vertically, is set up behind the conveyor belt 9.
So that the chips 7 striking the baffle plate 12 are guided optimally onto the conveyor belt 9, guide vanes 13 are mounted on the side of the baffle plate 12 facing the milling cutter 5.
The horizontally traveling part of the conveyor belt 9 is intended to pass as close as possible to the surface 8 of the slab 3. So that this can be adjusted as accurately as possible as a function of the actual slab to be treated, positioning means 14, which are indicated merely in schematic fashion, are provided, by means of which the entire chip conveying device 6 can be adjusted in the vertical direction.
To provide optimal support for the removal of chips from the surface 9 of the slab 3, a guide element 15′ (which is used here in conjunction with the conveyor belt 9) is also provided in this exemplary embodiment; this guide element could also be called a “stripper”. At the end facing the slab 3, the guide element 15′ has an edge 16 of especially heat-resistant material. During operation, this edge lies either on the surface of the slab or is held floating just above the surface.
It can also be seen in
It can be seen in
Alternatively, it would also be possible to spray directly from the area of the baffle plate or to deflect the spray directly at the nozzle so that it proceeds in the desired direction S.
The goal is for the water jet to pick up the chips and to carry them along. It is effective to use a pressure of greater than 50 bars. The water jet S is not aimed in the direction directly opposite the transport direction F but instead has a certain component in the transverse direction, that is, toward the edge of the slab. This is achieved by a suitable angling or turning of the nozzle. The angling can be symmetric, so that the water flows laterally toward both sides within the conveying device 6. It is also possible, however, for the nozzles to be angled toward only one side (=discharge side).
As a result of the spiral or screw-like shape of the conveying channel 54 and the angled orientation of the spray direction 53, a tubular water vortex forms in the area R. As can be seen in the small diagram on the right in
In addition, transverse spraying in the area R, that is, inside the chip conveying device 6, can also support the chip removal process. Chips which remain on the top surface of the slab between the guide plate 15 and the milling cutter 5 are conveyed onto the guide plate by the longitudinal spray 27. The chip conveying device 6 lies with its tip down on the slab or floats just above the slab surface. The guide element 15 is internally cooled to protect it from the heat or is thermally insulated from the slab 3. It is especially advantageous that, even though water is supplied through the nozzle bar 49 to convey the chips, the slab 3 undergoes hardly any cooling.
a and 4b show two different views of another alternative embodiment. It should be noted that the guide element 15 shown here can be used by itself as a chip conveying device 6, or it can be used in combination with a conveyor belt according to
In
As a result, the movement or flight of the chips to the plate 15 generates a transverse movement in direction Q, so that the chips 7 are flung away toward the side. The chips can fall downward laterally next to the slab 3, either directly into a collection container or onto a conveyor belt in analogy to the solution according to
The guide element 15 is supported around a horizontal axis 17, which extends in direction Q, transverse to the transport direction F. Thus—by means of positioning means (not shown; see double arrow in
The guide element 15 can be cooled by suitable means. Not only is it possible to cool it by means of spray nozzles from the outside, but it is also conceivable that internal cooling could be provided by means of appropriate cooling channels in the guide element 15.
In addition to the design as an edge 16 extending at an angle across the entire width of the slab 3, a plow-like design with two edge parts arranged to form an angle α to each other is also possible.
The sideward movement of the chips 7 can also be supported by auxiliary means. A blower for air, for example, or a water jet, by means of which the chips 7 can be deflected toward the side, would be suitable. High-pressure water or compressed air nozzles 27, 27′, which would be installed downstream of the milling cutter 5 or at the side, are also conceivable.
In all of the cases illustrated, the guide element 15 can consist of a single part. It could also consist of several individual segments extending across the width of the slab. It can rest by its own weight on the slab 3. It can also be pressed by spring elements onto the top surface of the slab. As previously mentioned, it is also possible for the edge 16 of the guide element 15 to be positioned so that it floats just above the top surface of the slab.
The conveyance of the chips in the transverse direction Q can also be promoted by the milling process itself as a result of the slanted orientation of the cutting edges of the cutter 5.
In the solution according to
To promote the removal of the chips from the top surface of the slab, a face cutter 36 is provided in the solution according to
So that the slab 3 rests stably in the cutting area of the cutter 36, an internally cooled transfer table 40 is provided. A driver 38 take care of advancing the slab 3. A cutting edge cooling system 39 takes care of cooling the face cutter 36 and the cutting edges. By way of a rotary coupling or drive shaft 44, water or emulsion is supplied to the base body of the cutter. To ensure optimal cooling of the cutter 36 and to promote the conveyance of the chips to the side, cooling bores 39, which proceed radially from the center to the cutting edges, are introduced into the base body. The transverse forces (axial forces) which result from the angled orientation of the cutting edges during the milling process are absorbed by lateral roller guides 42.
a and 11b show the guide element 15 resting on the surface of the slab. In the case of downcut milling, therefore, a simple process of chip conveyance in the sideways direction occurs as a result of the angling a of the lateral surfaces of the guide element 15. As a result of the relative movement between the traveling slab 3 and the previously mentioned guide element 15, the chips 7 are carried toward the sides and, as previously explained, carried onward from there. This mechanism functions when the rotational direction 43 of the milling and the transport direction F of the slab are the same.
In all of the embodiments, it is also possible to use lateral roller guides 30 (see
The guide element 15 is cooled by cooling means 19 (spray nozzles for water or nozzles for air). A conveyor belt 9 is provided underneath the guide element 15. The chips 7 being conveyed on this belt can be cooled by cooling means 31 (spray nozzle).
According to another alternative embodiment of the basic idea of the invention, namely, the removal of chips from the top surface of the slab, use is made of suction. This is illustrated in
To support the conveyance of the chips to the side or to help move the chips in the desired direction, permanent magnets or electromagnets can be used (not shown). The chips cool down very quickly below the transformation temperature, which means that they are subject to the influence of magnets.
Number | Date | Country | Kind |
---|---|---|---|
10 2006 024 586.5 | May 2006 | DE | national |
10 2007 022 930.7 | May 2007 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2007/004564 | 5/23/2007 | WO | 00 | 1/30/2009 |