The invention relates to the technical field of dispensing machines for wipe materials with automatic or semi-automatic cutting which have applications for paper hand wipes, general-purpose paper wipes, toilet paper and similar wipes.
The Applicant has worked on these types of machines for many years and now holds a large number of French and foreign patents. These machines are of the type comprising a housing that internally accommodates a drum that receives a cutting device which is articulated relative to the drum and during rotation of the latter; the drum is positioned between support side pieces. The reel of material is positioned either resting on the drum or between support side pieces above in the upper part of the housing. A pressure roller is used to press against the drum and allows transport of the strip of material towards the back of the machine in order to allow completely safe cutting of the strip of material, by above-mentioned cutting device, to a predetermined size. The reels of material comprise a core that supports the turns of material tightly wound in accordance with the characteristics of the material and market in question. This type of wipe material dispensing machine is generally installed in areas accessible to the public, in areas for company staff or on premises of public sector or private establishments and it is necessary to provide an adequate maintenance organisation to ensure refilling of dispensing machines when the reel of material is exhausted. Faced with the risk of machines that need to be re-filled being effectively put out of service, the Applicant has, for many years, devised technical solutions making it possible to install a so-called “spare” reel of material before the so-called “service” reel of material is exhausted. In this situation, the service reel of material that is nearly used up is generally moved by the operator tasked with maintenance towards the bottom rear of the machine with mechanisms enabling cutting, depending on the state of the “service” reel, until it is completely used up by controlling the dispensing of a strip of material from the spare reel which in turn becomes the service reel. This is described in the Applicant's patents such as FR 2,547,716, FR 2,703,343, FR 2,713,075, FR 2,731,608, FR 2,739,545, EP 1,083,816, PCT FR 94/00116, EP 889,701.
In some cases, transfer and starting of the spare reel is initiated by monitoring the service reel as its diameter reduces, this diameter, for example, acting on transfer mechanisms. The service reel of material that is nearly used up is simply placed in the rear of the machine by the operator who feeds the hanging end of the strip of material from the service reel into the area where the latter is inserted between the drum and the pressure roller and two thicknesses of material are unwound simultaneously until the first service reel is exhausted. There can therefore be wastage, depending on the lengths of the overlapping strips of material taken off from the service reel and the spare reel.
In the solution described in Patent EP 1,083,816, the spare reel of material has a hanging free end of material facing the insertion area between the drum and the pressure roller. A flap and rod mechanism making it possible to detect and monitor the weight of the core of the exhausted reel relative to the calibration of a spring, triggers the flap functionality in order to insert the strip of material from the spare reel between the drum and the pressure roller, this reel in turn becoming the service reel.
This mechanism is complex and its operation is greatly affected by the particular spring that is chosen to ensure monitoring of the weight of the core of the service reel that is nearly used up.
The Applicant has also described, in Patent EP 889,701, a device for detecting the presence of the strip of material from the service reel when it is nearly used up and when said strip is in contact with the drum. To achieve this, the drum is designed with very wide scalloping so that when the last cut-to-size piece of the service reel escapes, the device swivels, thereby triggering placement of the end of the strip from the spare reel between the drum and the pressure roller. This swiveling of the device takes place inside the drum.
The problem in this situation with this implementation is the fact that the core of the service reel that is nearly used up tends to “jump” and come into contact with the area behind the drum and the pressure component, possibly causing the dispensing machine to be put out of service by inopportune jamming. In practice, this solution involves maintenance problems.
The Applicant's approach was therefore to look for another solution that was more dependable and reliable in terms of functionality.
Another sought-after object of the invention was to ensure an improved storage area for reels that are nearly used up and enable them to be removed easily by the maintenance operative after they are used up.
Another sought-after object of the invention was to monitor depletion of a reel of material that is nearly used up differently and more reliably by monitoring the physical presence of the material from a service reel that is nearly used up and to trigger placement in use of the spare reel simply.
Another sought-after object of the invention was to limit the presence of a double thickness of material taken from the two reels (service reel and spare reel) to a single cut—equivalent to one revolution of the drum.
Another sought-after object of the invention was to monitor the position and movement of the core and the service reel that is nearly used up in order to prevent inopportune movement of the latter and associated risks of the dispensing machine jamming in the event of excessive tensile force being exerted.
Given these objects, the solution devised by the Applicant involved a wide-ranging rethink of the internal layout of the wipe material dispensing machine and the inclusion of new additional means closely involved in correct operation of the machine during the transitional phase of changeover from the service reel to the spare reel.
These objects and others will become apparent from the following description.
According to a first aspect of the invention, the device for receiving reels of wipe material at the end of their service life in a wipe material dispensing machine, the machine being of the type comprising a housing with a back wall and side walls defining, in the upper part, side pieces between which there is a service or standby reel of material and lower side pieces between which there is a drum including its cutting device, a storage area being provided behind the drum in the bottom of the housing in order to receive a service reel when it is nearly used up, is distinctive in that it comprises, around the drum, a fixed enclosure that partially surrounds the drum allowing, in the front part, free access for transport and insertion and ejection of the wipe material before and after cutting, said enclosure ensuring protection of the drum and its associated cutting device, transport of the strip of material during the cutting phase, the outer part of said enclosure constituting a support plane for a strip of material from a service reel that is nearly used up, said enclosure having oblong openings arranged along the enclosure, and in that it comprises, behind the drum and the enclosure, a receptacle device for the strip of material that is in service and nearly used up comprising two components, one fixed-position position component receiving the reel of material that is nearly used up and a component that moves relative to the fixed component and allows or prevents, depending on its position, access to the fixed component and in that the movable component is designed with means in the form of teeth, the number and position of which match the number of openings made on the enclosure, said teeth, depending on the position of the movable component, pressing against the strip of material obtained from the reel that is nearly used up which itself presses on the enclosure and in that, depending whether the strip of material from the reel of material that is nearly used up is present or not, this component penetrates or does not penetrate into said enclosure.
The object of the present invention is described, merely by way of example, in the accompanying drawings in which:
In order that the object of the invention may more readily be understood, the following description is given, merely by way of example, reference being made to the accompanying drawings.
The wipe material dispensing machine is referred to in its entirety as (A) and comprises a housing (1) with a back wall (1a) and lateral sides defining, in the upper part, side pieces (1b) between which there is a service or standby reel of material (2) and lower side pieces (1c) between which there is, in particular, a drum (3) accommodating the cutting device which is not shown. This drum is articulatedly mounted on the above-mentioned receiving side pieces by the ends of its central shaft.
As indicated in the description of the sought-after objects according to the invention, the invention involves designing the wipe materiel dispensing machine with a storage area (Z) to receive a service reel that is nearly used up whilst allowing exhaustion of the reel in question and presentation of the strip of material from the standby spare reel.
According to the invention, the dispensing machine is designed with a fixed enclosure (10) that partially surrounds the drum over an angle of 180 to 250°, the front part of the drum being freely accessible in order to allow transport and insertion and then ejection of the wipe material before cutting and after cutting. This enclosure is concentric with the drum and leaves, between the enclosure and the drum, a gap for transport of the wipe material. The ends of this enclosure are fixed on the side piece that supports the drum, either by click-in fastening or bonding or some other method. Depending on fabrication and moulding constraints, enclosure (10) in particular may be moulded integrally with the housing. This enclosure performs several functions that will be described in the rest of this description, firstly it protects the drum and its cutting device, thus providing greater safety for the user, and secondly it defines, by above-mentioned gap (I), space for transport and guidance of the material, both these functions relating to the inner part of the enclosure. Externally, wall (10a) of the enclosure is smooth and is used as a support plane for the strip of material from a service reel that is nearly used up. According to another aspect, this enclosure (10) has, over its length, a plurality of oblong openings (10b) that are identical to each other and arranged parallel to each other with a predetermined spacing pitch along the enclosure. These oblong openings are made over a sector angle of the order of 15 to 30° approximately and fulfil a precise function. On the front part of the machine and therefore in front of the drum, two embodiments allowing insertion and ejection of the strip of material are illustrated in the drawings.
As shown in
In an alternative embodiment and as shown in
The design arrangements of the receptacle device for a service strip of material that is nearly used up are now described below.
A receptacle (R) consisting of two components (17-18) is provided behind the drum and enclosure (10), first component (17) having a fixed position and second component (18) having a movable position. The first component has a curved cradle-like configuration over an angle of approximately 120 to 150° and is oriented with the opening facing towards the top of the machine. Cradle (17) is fixed by click-in fastening, bonding, screw fastening or some other method onto the opposite-facing lower side pieces of the housing. Advantageously, the leading edge of said cradle is tapered. The fixed cradle is intended to receive a service reel of material that is nearly used up. The second movable component (18) is shown more especially in
According to another arrangement of the invention, end (18f) of cylinder (18) extends as a shaped cam (20) with a notch (20a) in the shape of a limit stop, the function of which is to control a mechanism for gripping the hanging end of the spare reel of material waiting to be loaded on the drum. This loading mechanism comprises a long flap (21) located at the front of the dispensing machine, this flap being articulated and swiveling. To achieve this, flap (21) comprises a first end (21a) shaped like a finger that penetrates into an opening made on left-hand lateral side piece (1c) that supports the drum. The other end (21b) of flap (21) is fixedly mounted on the end forming a head (22a) of connecting rod (22) located in a plane perpendicular to the flap and laterally parallel to the lower side piece that accommodates the drum and the receptacle. The inner surface of said flap (21) is designed over much of its length with means (21d) in the form of a clip intended to make it possible to retain the end of the strip of material from the spare reel. The lower part of this clip is attached to the flap with a certain degree of elasticity in order to allow insertion and then gripping of the strip of material. Internally, the flap has a flat strip (21e) facing the area where the strip of material is inserted between rollers (11-12) or between the pressure roller (14) and the drum depending on the chosen configuration.
Connecting rod (22) is freely and controllably coupled to another so-called control rod (23) which is capable of cooperating with cam (20). This control rod (23) has a long horizontal arm (23a) arranged parallel and adjacent to connecting rod (22). Connecting rod (23) has, to its rear, a vertical piece (23b) capable of moving opposite notch (20a). The two rods (22-23) are linked to each other, firstly, by two guide fingers (24-25) on the horizontal arm of rod (23) that fit into oblong slots (22c-22d) made in small rod (22) and, secondly, by elastic return means (26) located between rod (22) by attachment finger (27) and finger (28) on piece (23b).
Flap (21) is opened in order for the operator to place the end of the strip of material from the spare reel by actuating head (22a) of rod (22) and positioning it towards the front, thereby causing extension of return means (26). Once said end of the strip is inserted on flap (21) and secured by the clip, release of the flap makes it possible, due to expansion of return means (26), to hold the flap back so as to present the hanging end of the strip of material from the reserve reel towards rollers (11-12) or the pressure roller and the drum, depending on the chosen configuration.
The side piece of the housing has a deep notch (27) to allow free movement of the shaft of flap (21) associated with the small rod during the above-mentioned operations.
Another aspect of the invention that involves using the mechanism for loading the spare reel positioned on the side of the dispensing machine opposite that which accommodates the mechanism for gripping the hanging end of the spare reel is now described below.
To achieve this, the other end of cylinder (18) opposite that which accommodates cam (20) for controlling the gripping mechanism, comprises a disc (28) having a notch (28a) that defines a hook shape (28b) and an outer ramp (28c).
On the internal lateral side piece of the housing, there is a first long lever (29) which is articulated relative to the shaft of the drum. The end of this lever comprises an inwardly oriented perpendicular plate (29a) that constitutes a support plate for the spare reel of material. Lever (29) is articulated relative to a bearing surface (3a) located on the end of the shaft of the drum and in opposition to elastic return means (30), the other end of which is attached to the bottom of the opposite-facing side piece of the housing. A stop pin (31) is located on the outer surface of the side piece of the housing and limits forward swiveling of said lever. There is another lever (32) adjacent to previous lever (29), it is mounted on a swivel pin (33) with the side piece. This swivel pin is associated with lever (29) in order to support a sprocket (34). The lower part of lever (32) has a heel (32a) that presses against protruding shaft (33) of the drum. The upper part of lever (32) has an external protruding shaft (35) that accommodates a small-diameter sprocket (36) that cooperates with sprocket (34) then support roller (37) for the reel of material. Roller (37) is located in the same plane as the piece on the end of lever (29). The lower rear part of lever (32) has a cut-out (32b) and lower ramp-shaped external edge (32c) to cooperate with a plate (38) that partially forms a hook which, in turn, is capable of cooperating with shaped disc (28) located on the end of the shaft of cylinder (18). Plate (38) has a beak (38a) capable of cooperating with disc (28) and its matching shapes. The top front edge of plate (38) has a part forming a head (38b) and ramp (38c) that cooperate with the matching part of lever (32) and its cut-out during various operating phases. An elastic return means (39) links plate (38) to the lateral side piece of the housing, thus controlling limiting of its displacement. Behind this, spring (40) links lever (32) to lever (29).
The operation of the dispensing machine fitted with the device for receiving reels and its associated mechanisms are explained below.
Firstly, the reader should refer to
In
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In
In
In
In
In addition, in the plane in which the spare reel is placed, as shown in
Given the large diameter of the spare reel, levers (29-32) are swiveled but there is no linkage or retention between the plate and disc (28) associated with movable component (18).
In contrast, when the service reel is exhausted, the movable component swivels, the hook shape of the plate is inserted into the notch on the disc and the receptacle is locked in position. The reel of material rests on the roller and can rotate.
As shown in
In
The solution provided by the invention solves all the problems raised by the prior art easily and effectively.
Number | Date | Country | Kind |
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0752853 | Jan 2007 | FR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/FR08/50091 | 1/22/2008 | WO | 00 | 7/24/2009 |