The invention is about a device for recovering thermal energy from a waste water flow. The device is more specifically, but not exclusively, suited for residential or collective bathroom facilities.
A device to recover heat from waste water coming out of a basin is known from the prior art, in particular from the document WO 2011/138467. This device according to the prior art recovers heat from waste water coming out of a basin, for example a shower basin, using a plate heat exchanger. Such a device has high thermal efficiency, however, in certain circumstances, in particular when the exchanger of this device must be installed in a confined and difficult to access place, these installation conditions do not allow an operation of the device in optimal conditions. Thus, when the exchanger is permanently installed in a false ceiling or in an interjoist, especially when, for space requirements, it is placed horizontally, said exchanger acts as a siphon, and an air bubble forms in the top of the exchanger, which air bubble reduces the useful heat exchange area and therefore the efficiency of the heat recovery device, while concentrating fouling in a small volume of the exchanger.
This risk of fouling is further increased when, in order not to create a double siphon phenomenon and impede the draining of waste water from the basin, the traditional siphon of the basin plug is advantageously removed. However, the unclogging of the exchanger is a challenging task when it is remote from the basin plug and not easily accessible. The invention aims to solve the problems of the prior art and to this end relates to a device for recovering heat energy from a flow of wastewater from a basin, which device comprises:
Thus, in case of clogging of the heat exchanger, the latter is preferably bypassed so as to allow emptying of the basin
The invention is preferably implemented according to the embodiments described below, which are considered individually or in any technically operative combination.
Advantageously, the bypass connection means comprises:
Thus, the bypassing of the exchanger is achievable at all times, even in the absence of clogging.
Advantageously, the bypass valve is a controlled valve and the device that is subject of the invention comprises means for controlling said valve. Thus, the control of the bypass valve is easily installed remote from the exchanger in a convenient place for the user to actuate it.
Advantageously, the device that is the subject of the invention comprises:
Thus, if dirty or clogged, said exchanger is unclogged remotely by a specific control, without further need of energy other that the pressure of the water supply network. By creating a clean water flow under pressure in the normal course of sewage flow but in reverse, the device that is the subject of the invention allows, according to this embodiment, not only to unclog the exchanger through this flow but also to use this stream to fill said exchanger and expel the air bubble trapped on top of it. These means cooperate with the bypass means, to send directly to the sewer debris expelled by this purge flow.
Advantageously, the controlled connecting means comprise:
Thus, closing this valve prevents water from the cleaning flow to go up to the basin.
Advantageously, the controlled connecting means comprise:
Thus, the closure of this valve allows the injection of a cleaning flow under pressure in the exchanger, even heavily clogged, without this flow preferably flowing to the sewer.
Thus, through simple valves, the device object of the invention can perform the unclogging and filling operations described above, but also bypass the exchanger in the event of clogging thereof.
Advantageously, the controlled valves placed on the pipes conveying wastewater are pinch valves controlled by the pressure of the water supply network. Thus, the device that is the subject of the invention is implemented without any form of energy other that the pressure of the water supply network. These pinch valves further help conserve significant flow section compatible with the disposal of sewage.
Advantageously, the control of pinch valves is obtained by means of a 4-way valve connected to the water supply network. Thus, the whole device is controlled by the operation of a single control, remotely from the heat exchanger.
According to an advantageous embodiment, the device object of the invention comprises:
Thus, a single command allows the closure of the pinch valve, the closure of the heat exchanger access to the sewer, and the creation of a purge flow in said exchanger.
According to a first variant of this embodiment, the purge means comprise:
Thus, the device of the invention comprises only very few valves and actuators. This makes it more reliable, easy to install and to control.
According to a second variant of the preceding embodiment, the purge means comprise:
Thus the device object of the invention is further simplified, but in addition the shutting pressure of the pinch valve becomes higher as the pressure drop in the conduit in fluid communication with the first outlet of the exchanger gets important, that is to say, this shutting pressure is higher when the heat exchanger is clogged. Hence, this embodiment improves the efficiency of unclogging while simplifying installation.
Advantageously, the purge valve is a programmable valve. Thus the device object of the invention is automatically unclogged regularly.
Advantageously, device according to the invention comprises:
Thus, the purge flow is advantageously used for the filling of the exchanger.
According to an advantageous embodiment, the means for achieving a pressure drop in the progressive return conduit include a disc having an aperture of small diameter. This embodiment is particularly simple and economical to implement.
Alternatively, the means adapted to achieve a pressure drop in the progressive return conduit include an adjustable throttle valve. This method of least economic embodiment allows a fine adjustment of the device during installation.
The invention also relates to a method for filling the device according to the invention, which process comprises a step of filling the heat exchanger and remove entrapped air in the part of the exchanger through which waste water flows, by operating the purge. Thus this filling of is carried out regularly and easily by the user, and the heat exchanger maintains its effectiveness.
The invention is described below in its preferred embodiments, in no way limiting, and with reference to
The basin is hydraulically connected to the sewer (120) by a conduit (121) for discharge. To get to the sewer, wastewater collected by the basin (125) passes through a plate heat exchanger (130) in which it enters through a first inlet (131) and exits through a first outlet (133). The same exchanger (130) comprises a second inlet (132) to which is connected an incoming domestic cold water and a second outlet (134) for the supply of the clean water to the tap (115). Thus, through this heat exchanger (130) the cold domestic water heading to the tap (115) is heated by the flow of wastewater.
The heat exchanger (130) comprises corrugated plates which encourage the development of a turbulent flow inside thereof, thus limiting the risks of fatty depot or debris in said exchanger (130). However, despite these characteristics, it happens that the heat exchanger becomes clogged or that plugs, in particular hair, are formed, in particular to the first inlet (131) of the exchanger (130). According to an embodiment of the device according to the invention, the exchanger (130) is placed with its inlets (131, 132) and outlets (133, 134) horizontally oriented which increases the exchange surface of the exchanger without too significantly increasing its overall height, in order to place it, for example, in the joisting of a floor.
According to the embodiment of
A first valve (151), called bypass valve, hydraulically controlled is located between the first inlet (131) of the exchanger and a conduit (150), called bypass conduit, in parallel with this first inlet to the sewer (120).
A second valve (141) is placed on the pipe (121) connecting the flow coming from the basin (125) with the first inlet (131) of the exchanger. This hydraulically controlled valve (141) becomes blocked when the controller is in communication with the water supply network (110) pressure.
A third hydraulically controlled valve (142), called flow stopper valve, is placed on the conduit (122) putting the first outlet (133) of the exchanger (130) in communication with the sewer (120). A valve (111), called supply valve, is placed on a conduit (112) mounted in parallel between the second inlet (132) and the first outlet (133) of the exchanger.
This supply valve (111) is preferably manually operated, for example by means of a pushbutton. Alternatively, said valve (111) is hydraulically operated and in such a case it is open when the controller is in communication with the water supply network pressure (110).
In nominal operation, the controller of the first valve (151) is placed in communication with the water supply network pressure via the 4-way valve (140) so that this first valve blocks the bypass conduit (150).
Controllers of other valves (141, 142, 111) are put into communication with the sewer (120) via the 4-way valve (140) so that the second (141) and third (142) valves are open, the supply valve (111) being closed.
Thus, the collected wastewater from the basin (125) passes through the heat exchanger (130) before joining the sewer and warms the clean water flow heading to the tap (115).
By moving the 4-way valve (140), the controller of the second (141) and third (142) valves are fed, which has the effect of closing said valves.
The bypass valve controller (151) is put into communication with the sewer so that the first valve (151) is open. By operating the supply valve (111), cold water at water supply network pressure (110) is sent to the exchanger (130) at its first outlet (133), causing a flow in reverse to that of the normal flow of waste water in said exchanger. Thus, the fresh water flow under pressure passes through the heat exchanger (130) from its first outlet (133) to its first inlet (131) and then flows to the sewer (120) through the bypass conduit (150).
This back flow under the pressure of the water supply network allows popping the plug obstructing the exchanger inlet and sending said plug to the sewer. Thus, the fresh water flow (240) passing through the exchanger (130) in reverse to the nominal flow is a true purge flow.
According to this embodiment, the first inlet (131) and the first outlet (133) are placed in the upper part of the exchanger (130), it then acts as a siphon in the plumbing and the siphon of the basing connected to said exchanger are eventually removed to limit pressure drop in gravity flow of waste water. According to this embodiment, an unfilled portion of the heat exchanger is always at the top thereof, at a height corresponding to the height of the inlet lines (131) and outlet (133) of waste water, so a portion of the potential heat exchange area of the heat exchanger is not used, said exchanger being filled up to a height substantially equal to h1 (h−d) where d is the diameter of the pipe carrying wastewater. However, this diameter must be sufficient to meet the standards depending on the nature of the basin feeding the exchanger. Usually d=40 mm.
In order to maintain a sufficient flow section, the controlled valves (141,142, 151) installed on the pipe receiving wastewater are pinch type valves having a controller (241, 242, 251) able to introduce hydraulic pressure between the sleeve and the body of said valve.
When the purge controller valve (460) is at rest, that is to say that the pushbutton is not actuated, the second conduit (462) of the bypass is not energized, and the flow stopper pinch valve (142) leaves wastewater flowing to the sewer. The second conduit (462) of this bypass from the water supply network, including the purge controller valve (460), comprises a conduit (463) to bypass the controller of the flow stopper pinch valve (142). This branch (463) includes a narrowing (464) able to create a significant pressure drop in the said conduit (463). By way of non-limiting example, this narrowing (464) is formed by a disc with a small diameter hole, for example a diameter between 1 mm and 1.5 mm. Alternatively the pressure drop is produced by an adjustable throttle valve by means known from the prior art.
A second derivation branch (466) connected to the water supply network, puts in fluid communication said network to the first outlet (133) of the exchanger upstream of the flow stopper pinch valve (142). This second derivation branch includes two bypass conduits (466, 467), as the hydraulic communication between these conduits passes through a hydraulically controlled monostable valve (465), normally closed (not passing). The controller of said valve is in fluid communication with the second conduit (462) of the first branch. Thus, when the purge controller valve (460) is open, and when the pinch valve is closed, the pressure rises in the second conduit (462) of the first branch, until said pressure is sufficient to actuate the controller of the hydraulically controlled monostable valve (465), which then becomes open, putting the first outlet (133) of the exchanger (130) in communication with the water supply network, thus creating a reverse flow in said heat exchanger, from the first outlet (133) to the first inlet (131). This reverse flow can unclog the exchanger (130). To this end the device according to the invention is adjusted, firstly by the pressure drop created by the narrowing means (464) and secondly by the calibration of the controller of the hydraulically controlled monostable valve (465). Thus, the means (464) able to create the pressure drop are adjusted so that the pressure reached in the second conduit (462) when the purge controller valve (460) is actuated, is sufficient to make the hydraulically controlled monostable valve open (465) once the flow stopper pinch valve (142) is closed, but never completely close off the bypass conduit (463).
Thus, when the pushbutton of the purge controller valve (460) is released, the pressure in the second bypass conduit (462) gradually decreases because of the flow limited by the narrowing means (464). Thus, the flow stopper pinch valve (142) opens again and the hydraulically controlled monostable valve (465) resumes its non-passing position, the whole apparatus resuming its nominal operation. The order in which this return to nominal operating conditions is made and the time required for it to complete, are set by the characteristics of the pressure drop means (464) and settings of the controller of the monostable valve (465).
As a non-limiting example, the controller of the monostable valve (465) is calibrated to 2 bar (2×105 Pa) and the pressure drop means (464) consists of a disc with a diameter of 1 mm hole in its center, put in the bypass conduit (463).
Thus, the stream (540) for cleaning enters the exchanger (130) by its first (133) outlet and undergoes a pressure drop when passing through the exchanger, so that on leaving the exchanger through its first inlet (131), pressure of said stream (540) is not sufficient to go up the conduit (121) connected to the basin, up to said basin. Thus, the stream (540) takes the most direct path and passes via the bypass conduit (150) and discharge into the sewer.
According to a third embodiment, the purge rate is 19.3 liters/min (3.22×10−4 m3·s−1), the control pressure of the sleeve valve (142) is 1.28 bar (1.28×105 Pa) and the shutting rate of the pinch valve is 83.6%.
The pressure drop (665) is controlled, for example, through the variation of cross-section and length of the conduit (565) connected to the first inlet (133) of the exchanger (130).
The above description and the exemplary of embodiments show that the invention achieves the objectives; in particular it allows making the system less susceptible to clogging, maintaining remotely the exchanger in the system and improving its efficiency by optimizing the filling of the exchanger.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2013/054448 | 3/5/2013 | WO | 00 |