This application claims the benefit of DE 10 2007 037 029.8, filed Aug. 6, 2007, and DE 10 2007 040 108.8, filed Aug. 24, 2007, which are both incorporated herein by reference as if fully set forth.
The present invention relates to a device for refilling an ink cartridge for an inkjet printer having a print head with nozzles or having an ink outlet opening couplable to the ink supply of an inkjet head, with either the nozzles of the print head being directly in fluid connection or, in the case of an ink outlet opening couplable to the ink supply of an inkjet head, in which the ink outlet opening is in fluid connection, especially by way of a wick and/or a valve or a direct fluid connection, with an ink reservoir element arranged inside the ink cartridge and including, for example, absorbent material or a mechanism that generates negative pressure, having an ink-filled container with an air-inlet opening on the one hand and a further opening on the other hand, through which there extends a capillary element which is arranged to be brought into fluid connection with the ink and to which the ink cartridge or the ink reservoir element thereof is dockable, with establishment of a capillary fluid connection.
The present case therefore relates to the refilling of an ink cartridge for an inkjet printer with ink, it being necessary to make a distinction between cartridges having integrated print heads on the one hand and cartridges having an ink outlet opening couplable to the ink supply opening of an inkjet head. The afore-mentioned print heads comprise a multiplicity of very fine jet nozzles through which the ink is transferred to a print substrate. In the case of multicolor ink cartridges, a predetermined number of jet nozzles is associated with a predetermined color. In the case of cartridges having an ink outlet opening couplable to the ink supply of an inkjet head there is generally arranged therein a wick which is in fluid connection with an ink reservoir element arranged inside the ink cartridge and consisting of absorbent material.
In the case of cartridges having integrated print heads, the afore-mentioned nozzles are directly in fluid connection with the ink reservoir element arranged inside the cartridge. The ink reservoir element is either made of fibre material or made of a foam material. As this is a feature known per se, a more detailed description thereof is unnecessary here. Also now available are other “mechanisms that generate negative pressure” which ensure that a metered amount of ink is supplied to the nozzles or to the ink outlet opening. Because those mechanisms also have a reservoir function, they are likewise to be included under the term “ink reservoir element” hereinbelow.
In order to be refilled with ink, cartridges having integrated print heads have to be very carefully broken open and re-closed. The effort involved is correspondingly great and is not cost-effective for cartridges having a low capacity.
Furthermore, for cartridges of the kind mentioned above there are also known so-called injection refill systems by which an original cartridge can be refilled. The sets in question comprise a drill, a hot-glue gun, at least four syringes with a cannula, ink, a conventional rubber band and closure means. The afore-mentioned systems are commercially available. They are distinguished, however, by being awkward to handle and by requiring disproportionately great expense in terms of materials and tools.
As an alternative, so-called “compatible cartridges” are available which have no electronic components. The electronic components therefore have to be transferred from the empty original cartridge. That too requires dexterity and tools as well as adhesive.
Cartridges having an integrated print head are in practice purchased very expensively on the so-called recycling market. They are then mechanically opened, cleaned and provided with a new ink reservoir element, for example a sponge or the like. The cartridge is then filled with replacement ink and closed again. All those procedures can in effect be carried out only by a special refill company, that is to say not by the user himself.
In respect of the prior art, reference is also made to DE 197 37 177 A1 and WO 2004/091919 A1. A device for refilling an ink cartridge having an ink outlet opening couplable to the ink supply of an inkjet head in accordance with the preamble of claim 1 can be found in those documents.
In that prior art, however, no steps are taken to avoid unintentional leakage from the ink container, whether it be by way of the air-inlet opening or by way of the capillary element.
Accordingly, the present invention is based on the objective of providing a device for refilling an ink cartridge for an inkjet printer which is not only simple to produce and, in particular, simple to handle, so that it can also readily be managed by the end user, but is also distinguished by the fact that unintentional leakage from the ink container is avoided, it being pointed out that the device should be equally effective for cartridges having integrated print heads and for cartridges having an ink outlet opening couplable to the ink supply of an inkjet head.
This objective is met according to the invention, with advantageous developments and structural details being described in detail in the description and claims which follow. In that respect, reference is made especially also to the features in accordance with the invention having the purpose of avoiding unintentional escape of ink from the ink container of the device.
The at least one air-outlet channel of one preferred embodiment ensures that the capillary element is not impeded by enclosed air during refilling of an ink cartridge. Without such an air-outlet channel it is possible that the capillary element will absorb from above residual ink from the ink cartridge being filled and thus prevent air present in the capillary element from escaping, with the result that further ink cannot be absorbed from below from the ink container.
The features in accordance with another preferred embodiment relate to a special positioning and clamping technique for the ink cartridge on the refilling device, and moreover matched to the shape of the ink cartridge, the positioning and clamping being effected so that a capillary connection between the capillary element and the ink reservoir element arranged inside the cartridge is ensured.
Further preferred embodiments relate to features suited to multicolor ink cartridges, that is to say ink cartridges having at least two ink chambers for holding ink of different colors. Those features too are not necessarily dependent upon the measures taken against leakage in accordance with the invention.
Finally, it should also be mentioned that protection is being claimed also for the features in accordance with another preferred embodiment that is directed to capillary decoupling of the capillary element from the ink cartridge positioning surface adjacent thereto, the decoupling especially being in the form of a peripheral depression. Specifically, the capillary element is bounded by a rib extending around the capillary element at a short distance therefrom, which rib separates from one another an annular gap facing the capillary element on the one hand and a peripheral groove, remote from the capillary element, in the positioning surface. Excess ink can accumulate in the afore-mentioned annular gap, particularly in the region between the rib and the underside of the ink cartridge or of a print head having jet nozzles associated with the ink cartridge resting on the rib. As a result of the outer peripheral groove bounding the rib, however, the capillary connection between the afore-mentioned region and the remainder of the positioning surface of the ink container of the refilling device is broken. Accordingly, ink also does not pass to the associated surface of the ink cartridge or the print head. Contamination of the inserted cartridge in the region outside the afore-mentioned rib is reliably avoided.
The device according to the invention therefore contains a so-called “capillary refill system”. For filling, the capillary absorption force of the ink cartridge being filled or of the ink reservoir element arranged therein is exploited. The system has an ink container, which is generally of flat construction, of sufficiently high stability, which container has a capillary element, especially in the form of a wick, arranged to be brought into fluid connection with the replenishing ink. That capillary element or that wick passes out of the container on the upper side thereof and is arranged so that a capillary connection is established with the mounted ink cartridge, that is to say either with the nozzles of the integrated print head or with the ink outlet opening couplable to the ink supply of an inkjet head. The container has an air-inlet or pressure-equalisation opening which is not opened until the ink cartridge is docked. It is thus ensured that ink can be absorbed, unimpeded, by capillary action from the mounted ink cartridge. Such an air-inlet opening can at the same time be used for filling the ink container.
According to the invention, therefore, the ink reservoir element of the ink cartridge can be refilled with a portion of ink in a simple way, and moreover without the use of tools and within a few minutes. There is also no risk of the user's becoming contaminated with ink.
Using the device according to the invention, portions of ink of different colors can be made commercially available. It is a disposable article. OEM cartridges can be filled repeatedly by means of the device according to the invention. Filling can also be effected by means of the nozzles of integrated print heads.
No additional pressure is necessary for filling the ink cartridge. The ink reservoir element located in the cartridge, for example a sponge or fibre material or the like, absorbs ink until saturated. It is therefore also impossible to overfill the cartridge. As already mentioned, the device according to the invention is also constructed so that contact with free ink is ruled out, so that any associated risk of contamination of the user or the environment is avoided. There is no risk of injury, as in the case, for example, of injection refill systems. In addition, using the device according to the invention an ink cartridge can be filled considerably more quickly than, for example, using a syringe, where the cartridge first has to be drilled open before it can be refilled. After refilling, the drill hole in question has to be closed again. All those procedures take a relatively long time and require not inconsiderable dexterity. Moreover, special tools are required. All those disadvantages are avoided using the device according to the invention. The size of the portions of ink is such that no residual ink is left over in the ink container according to the invention.
Tests have shown that the ink reservoir element of the ink cartridge is completely full after an absorption time of from about 30 minutes to a maximum of 60 minutes. That is to say, the ink reservoir element is saturated after that time.
The air-inlet or pressure-equalisation opening already mentioned is preferably so dimensioned that the external blocking pressure is always greater than the emptying pressure, so that ink should be unable to escape from the container through the mentioned opening. If the ink container is moved somewhat clumsily, however, there is nevertheless a risk of leakage. In order also to avoid that risk, the air-inlet opening is associated with a valve which is openable only on docking of an ink cartridge.
According to the invention, the ink outlet associated with the capillary element is also associated with a valve which unblocks the fluid connection between the replenishing ink in the container of the device and the capillary element only when an ink cartridge has been docked.
The capillary element, which is preferably in the form of a bar-like wick or in the form of a brick-shaped pad, is so dimensioned and arranged that it can simply be brought into contact either with the nozzles provided in the print head of the ink cartridge or with a wick arranged in the ink outlet opening of the ink cartridge, in the latter case the wick of the ink container being made of a softer or more flexible material than the wick of the ink cartridge, so that the wick of the ink cartridge is not deformed by the contact with the wick of the ink container. That is important in order to safeguard the fluid connection between the ink cartridge and the ink supply of an inkjet head also after the cartridge has been refilled.
Further advantages and structural details of the refilling device according to the invention are described below with reference to an exemplary embodiment shown in the drawings.
The air-inlet opening 7 provided in the ink container 11 is configured so that it does not open until the ink cartridge 1 is docked in accordance with
The ink container 11 has, furthermore, a separate ink outlet 17 which is provided in the base 6 of the container 11 and opens into a base-side connecting duct 5 to the capillary element 4. That ink outlet 17 is preferably likewise openable only on docking of the ink cartridge 1. For that purpose, the ink outlet 17 is also associated with a valve 9.
In the embodiment shown, the valve 8 associated with the air-inlet opening 7 and the valve 9 associated with the ink outlet 17 have a common valve stem 12 having a valve body 13 associated with the air-inlet opening 7 on the one hand and a valve body 14 associated with the ink outlet 17 on the other hand so that, on docking of the ink cartridge 1, actuation of the valve stem 12 causes the two valve bodies 13 and 14, either simultaneously or in succession, to unblock and open the air-inlet opening 7 (this preferably taking place first) and the ink outlet 17, or vice versa on removal of the ink cartridge 1 from the capillary element 4. That construction is particularly simple because it contains two valves inside a common structural element. That structural element, i.e. the valve stem 12, is advantageously movable from the valve closure position to the valve opening position against the action of a resilient element, in this case against the action of a helical compression spring 3. It is thus ensured that with the removal of the ink cartridge 1 both the air-inlet opening 7 and the ink outlet 17 are closed automatically. Ink 19 still present in the container 11 can then no longer escape from the container 11 even when the device is incorrectly handled.
It is also of particular interest that the valve body 14 associated with the ink outlet 17 is in the form of a valve disc made of resiliently flexible material. The peripheral rim of the resiliently flexible valve disc 14 is associated with a peripheral rib 15 inside the ink outlet 17, and before the first use of the device, i.e. before the first actuation of the valve 9 associated with the ink outlet 17, the peripheral rim of the valve disc 14 rests sealingly against the side of the peripheral rib 15 facing the ink cartridge docking side of the container 11, i.e. the upper side thereof (see
In the opened position of the valve 9 associated with the ink outlet 17, in accordance with
As already mentioned at the beginning, the capillary element 4 is associated with at least one air-outlet channel 20, in the case of the embodiment shown with a plurality of air-outlet channels 20, which extend between the capillary element and the container opening 18 surrounding it. They ensure that the capillary element is not impeded by enclosed air when an ink cartridge is being filled. Without such air-inlet channels there is a risk that the capillary element will absorb from above residual ink from the cartridge 1 being refilled and will then prevent the air present in the capillary element from escaping. The air then enclosed in the capillary element prevents replenishing ink from being absorbed from the container 11. The mentioned air-outlet channels, which preferably extend over almost the entire height of the capillary element 4 (see
Preferably, a plurality of air-outlet channels 20 are distributed uniformly around the periphery of the capillary element 4, as indicated in
It should also be mentioned that the base 6 of the container 11 is in the form of a gravitation base, especially sloping towards the ink outlet 17. Accordingly, complete emptying of the ink container 11 during refilling of an ink cartridge 1 is ensured.
Furthermore, it should be pointed out that in the embodiment shown the capillary element 4 extends through the base 25 of a trough-like depression 26 on the upper side of the ink container 11 and, indeed, into the trough-like depression 26, as can be seen very clearly, for example, in
The trough-like depression is also configured so that the ink cartridge or a print head thereof can be exactly positioned and mounted therein. The outline of the trough-like depression 26 corresponds, for example, to the outline of an associated print head 16.
The container 11 of the device containing the replenishing ink 19 can be made at least partly of transparent material, preferably plastics material, in order that both the level and the color of the ink can be identified.
In particular, the container, provided it is configured for multiple filling, can be provided with graduation marks for ascertaining how many portions of ink are still left in the container. Any other kind of level indicator would also be possible, for example in the form of a float having on the upper side of the container a float needle extending through the upper side of the container to the outside with markings indicating the level. In that case the float needle is preferably encapsulated with respect to the external environment so that no sealing problems arise in that respect.
In the embodiment shown, the container 11 is of two-part construction. It consists of an upper part on the one hand and a base part on the other hand. The connecting duct 5 already mentioned is integrated into the base part, while the upper part comprises the trough-like depression 26 together with the associated openings for valve stem 12 and capillary element 4.
Referring to
In the embodiment shown, the container-side depression 29 is also associated with a stop rib 30 having a clamping surface 31 extending obliquely into the depression 29, so that the ink cartridge 1 is positioned and mounted essentially only by the clamping action of its corner projection 27 inside the associated depression 29 in the ink container 11 (see
The stop rib 30 co-operates both with the end face 28 and with the upper side of the corner projection 27 of the ink cartridge 1.
Preferably, the container comprises two stop ribs 30, one on each side of the trough-like depression 26 in accordance with
As already mentioned at the beginning, the ink container 11 can have two or more chambers for holding ink of different colors and/or consistencies and capillary elements associated with those chambers, the capillary elements being arranged one next to the other so that they can each be brought into contact only with the respective color nozzles of a print head or color-outlet openings of an ink cartridge being refilled.
Alternatively, in the case of a multicolor ink cartridge having a print head and nozzles, the nozzles each being associated with certain colors, or having a plurality of outlets for the individual colors, it would also be possible to provide a set of at least two ink containers (11) having a capillary element (4), the capillary elements being arranged at different positions in accordance with the color-associated nozzles or ink outlet openings of the ink cartridge.
All the features disclosed in the application documents are claimed as being important to the invention, provided that they are novel over the prior art, either individually or in combination
Reference numerals: 1 ink cartridge 2 underside of the ink cartridge or underside of the integrated print head 3 compression spring 4 capillary element (wick or wick pad) 5 connecting duct 6 base 7 air-inlet opening 8 (air-inlet) valve 9 (ink outlet) valve 10 refilling device 11 ink container 12 valve stem 13 valve body 14 valve body or valve disc 15 peripheral rib 16 print head 17 ink outlet 18 receiving opening for capillary element 19 ink 20 air-outlet channels 21 positioning surface 22 peripheral rib 23 peripheral groove 24 peripheral gap 25 base 26 trough-like depression 27 locking projection 28 end face of the ink cartridge 29 depression 30 stop rib 31 clamping surface 32 support rib
Number | Date | Country | Kind |
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102007037029.8 | Aug 2007 | DE | national |
102007040108.8 | Aug 2007 | DE | national |