Device for regulating the delivery pressure of a pump, for example, for feeding fuel to an internal combustion engine

Abstract
The device includes a solenoid valve having a supply conduit communicating with the delivery of the pump, a drain conduit, an electromagnet energizable to control an armature controlling a shutter, and reducing means for reducing disturbance in the delivery pressure of the pump when the electromagnet is energized. The reducing means include a chamber having a predetermined volume and located between the supply conduit and the drain conduit; and a fixed shield having an opening in which slides a small-diameter portion of the stem of the armature. The electromagnet is controlled by an electronic unit via a modulator for modulating the duty cycle of the control pulses, and via a circuit for selecting the frequency of the control pulses on the basis of an estimate of hydraulic disturbances depending on at least one operating parameter.
Description




The present invention relates to a device for regulating the delivery pressure of a pump, e.g. for feeding fuel to an internal combustion engine.




BACKGROUND OF THE INVENTION




In modern engine fuel feed systems, a low-pressure pump draws the fuel from a tank and feeds it to a high-pressure pump, which in turn feeds it to a distributor or so-called “common rail” for supplying the engine cylinder injectors. To control and maintain a constant fuel pressure in the common rail, pressure-sensor-controlled devices are normally provided to drain any surplus fuel back into the tank.




Known pressure control devices normally comprise a solenoid valve in turn comprising a supply conduit communicating with the delivery conduit of the high-pressure pump, and a drain conduit communicating with the tank. The solenoid valve is also provided with a shutter located between the supply and drain conduits, and an electromagnet energized to control an armature controlling the shutter.




In one known pressure regulating solenoid valve, incorporated in a radial-piston pump, the electromagnet has a core with an annular solenoid; the armature is disk-shaped and fixed to a stem sliding inside a hole in the core coaxial with the solenoid; and the shutter is defined by a conical end of the stem, or by a ball controlled by the end of the stem.




Known regulating devices have several drawbacks. In particular, the fuel pressure in the delivery conduit is subject to various forms of disturbance, which impair operation of the engine, and which are caused, in particular, by the pulsating action of the high-pressure pump pistons, and by pulsating fuel delivery by the injectors.




Known devices are also subject to pressure disturbance caused by the piston effect of the armature stem, in turn caused by variations in fuel pressure when the supply conduit is opened. That is, upon the electromagnet opening the regulating solenoid valve, the delivery pressure acts immediately on the whole section of the stem, thus opening the solenoid valve instantaneously and causing the armature to vibrate.




The electromagnet is controlled by electric pulses having a given frequency, which, using the pulse width modulation (PWM) technique, also causes disturbance in the fuel pressure in the common rail; and, since the solenoid valve has a given resonance frequency, the resultant of the various forms of disturbance may, in certain conditions, generate resonance phenomena resulting in an enormous increase in disturbance.




SUMMARY OF THE INVENTION




It is an object of the present invention to provide an extremely straightforward, reliable device for regulating the delivery pressure of a pump, and which provides for eliminating the aforementioned drawbacks typically associated with known devices.




According to the present invention, there is provided a device for regulating the delivery pressure of a pump, e.g. for feeding fuel to an internal combustion engine, and comprising a solenoid valve in turn comprising a supply conduit communicating with the delivery of said pump, a drain conduit, a shutter between said supply conduit and said drain conduit, and an electromagnet energized variably to control an armature controlling said shutter; characterized by comprising reducing means for reducing disturbance in the delivery pressure of said pump.




More specifically, the reducing means comprise a cutoff chamber located between the supply conduit and the drain conduit, and of such a volume as to reduce the action of the variation in delivery pressure on the armature; and the armature comprises a cylindrical stem having a portion housed inside the cutoff chamber, and which is smaller in diameter than the stem, so as to increase the volume of the chamber.




In one embodiment of the invention, the cutoff chamber is closed by a fixed shield having an opening in which the smaller-diameter portion of the stem slides, so as to reduce the action of the fuel pressure on the stem.




If the electromagnet is controlled by an electronic unit comprising a pulse generator for generating pulses with a given frequency, and a pulse duty cycle modulator, the disturbance reducing means so condition the pulse generator as to generate a pulse frequency such as to avoid the resonance frequency of the solenoid valve.











BRIEF DESCRIPTION OF THE DRAWINGS




A number of preferred, non-limiting embodiments of the invention will be described by way of example with reference to the accompanying drawings, in which:





FIG. 1

shows a partly sectioned view of a high-pressure pump featuring a delivery pressure regulating device in accordance with the invention;





FIG. 2

shows a larger-scale diametrical section of a solenoid valve forming part of the

FIG. 1

regulating device according to a first embodiment of the invention;





FIG. 3

shows the schematic

FIG. 2

section to a slightly smaller scale and at one stage in the assembly of the solenoid valve;





FIG. 4

shows the

FIG. 3

detail according to a further embodiment of the invention;





FIGS. 5 and 6

show two variations of the

FIG. 4

detail;





FIG. 7

shows a further detail of

FIG. 2

according to a further variation of the invention;





FIG. 8

shows a block diagram of an electronic unit for controlling the pressure regulating device;





FIGS. 9 and 10

show two operating graphs of a known regulating device;





FIGS. 11 and 12

show two operating graphs, as in

FIGS. 9 and 10

, of a regulating device according to the

FIG. 6

variation and controlled by pulses of a given frequency;





FIGS. 13 and 14

show a further two operating graphs, as in

FIGS. 11 and 12

, of the same regulating device controlled by pulses of a different frequency.











DETAILED DESCRIPTION OF THE INVENTION




Number


10


in

FIG. 1

indicates as a whole a fuel feed system for an internal combustion engine, e.g. a diesel engine. System


10


comprises a low-pressure pump


11


powered by an electric motor


12


to feed fuel from a normal vehicle tank


13


to the inlet conduit


14


of a high-pressure pump indicated as a whole by


16


.




Pump


16


is a radial-piston type located on the internal combustion engine. More specifically, pump


16


comprises three cylinders


17


(only one shown in

FIG. 1

) arranged radially 120° apart on a pump body


18


; each cylinder


17


is closed by a plate


19


supporting an intake valve


21


and a delivery valve


22


; and each cylinder


17


and respective plate


19


are locked to pump body


18


by a corresponding head


23


of cylinder


17


.




Three pistons


24


slide inside respective cylinders


17


, and are activated in sequence by a single cam (not shown in

FIG. 1

) carried by a shaft


25


powered by the internal combustion engine drive shaft. Pistons


24


draw the fuel from conduit


14


through respective intake valves


21


and through respective delivery valves


22


to a common delivery conduit


26


. High-pressure pump


16


provides for pumping the fuel up to pressures of about 1600 bar.




Conduit


26


is connected to a pressurized-fuel distributor or vessel—indicated schematically by


27


and hereinafter referred to as a common rail—which supplies the usual fuel injectors


28


of the internal combustion engine cylinders. A pressure sensor


29


on common rail


27


is connected to an electronic control unit


31


(see also

FIG. 8

) to control the fuel pressure in common rail


27


.




Pump


16


has a delivery pressure regulating device comprising a solenoid valve indicated as a whole by


32


, and which is fitted inside a seat


33


in pump body


18


and in turn comprises a supply conduit


34


and a drain conduit


36


. More specifically, supply conduit


34


is fitted axially to a first cylindrical portion


37


of a valve body


38


.




Supply conduit


34


comprises a calibrated-diameter portion


35


, and communicates with delivery conduit


26


via a radial channel


39


and a cavity


41


in pump body


18


. Drain conduit


36


is fitted radially to pump body


18


and, via an annular cavity


42


, communicates with a series of radial holes


43


in portion


37


. A shutter, in the form of a ball


44


(FIG.


2


), is located between supply conduit


34


and radial holes


43


, and engages a conical seat


45


, formed at the outlet of portion


35


, to close conduit


34


.




Solenoid valve


32


also comprises a control electromagnet indicated as a whole by


46


and having a ferromagnetic core


47


in turn having an annular seat


48


housing an annular solenoid


49


. Unit


31


(see also

FIG. 8

) variably energizes electromagnet


46


to control an armature


51


controlling ball


44


. More specifically, armature


51


is a disk type, and is fitted to a cylindrical stem


52


guided to slide inside an axial hole


53


in core


47


.




Core


47


is formed integrally with a hollow cylindrical portion


54


, in which is fitted in fluidtight manner a head


56


for closing electromagnet


32


. Head


56


is made of nonmagnetic metal material, and has a chamber


55


housing armature


51


and so defining the armature chamber. Head


56


also has a central cavity


58


housing a compression spring


59


preloaded to normally push armature


51


towards the pole pieces of core


47


and so keep ball


44


in the closed position closing supply conduit


34


with a given force.




Core


47


also has a cylindrical appendix


60


having an inner shoulder


57


forming an axial seat


61


, in which is fitted a second cylindrical portion


62


of valve body


38


larger in diameter than portion


37


. Valve body


38


comprises a cylindrical axial cavity


63


substantially of the same diameter as hole


53


in core


47


to enable the end of stem


52


to engage ball


44


.




Cavity


63


communicates with radial holes


43


, and extends up to the plane of the base of conical seat


45


. The volume of cavity


63


not occupied by stem


52


and by ball


44


defines a cutoff chamber


64


for cutting off the hydraulic wave between supply conduit


34


and drain conduit


36


.




Valve body


38


is fixed inside seat


61


by bending an annular edge


65


of appendix


60


from the

FIG. 4

to the

FIG. 2

position, so as to firmly engage a beveled edge


66


of portion


62


. This is done via the interposition of an adjusting element, e.g. a calibrated washer


67


inserted between shoulder


57


and the end surface of portion


62


. To position washer


67


easily, the end surface of portion


62


has a rib


70


.




Washer


67


is selected from a series of modular washers


67


, differing from one another by two micron in thickness, so as to achieve a stop position of stem


52


in which a predetermined gap is left between armature


51


and the pole pieces of core


47


, to improve the response of armature


51


to variations in the excitation of solenoid


49


.




Solenoid


49


is provided with the usual terminals


68


(FIG.


2


), which are comolded partly with solenoid


49


in insulating material forming two appendixes


69


(only one shown in FIG.


2


). Appendixes


69


are inserted inside two holes


71


in armature


51


; and the two terminals


68


are soldered to two metal pins


72


for connection to an electric plug comolded previously in a ring


73


of insulating material inserted inside head


56


.




Head


56


is then fixed in fluidtight manner inside hollow portion


54


of core


47


, by bending an annular edge


76


, similar to edge


65


, of portion


54


to firmly engage a beveled edge


77


of head


56


. Portion


54


and head


56


are comolded into a block


78


comprising the usual guard


79


for pins


72


; and, finally, solenoid valve


32


is fitted in fluidtight manner inside seat


33


of pump body


18


by means of bolts and via the interposition of appropriate seals


82


and


83


on portion


37


of valve body


38


and on appendix


60


of core


47


.




Control unit


31


(

FIG. 8

) receives electric signals indicating various operating parameters of the engine, such as engine speed, power output, power demand, fuel consumption, etc. A pulse generator


84


generates clipped pulses of predetermined frequency, and is connected to a modulator


86


, for modulating the duty cycle of the pulses, to control electromagnet


46


using the PWM technique. Modulator


86


is such as to vary the duty cycle of the pulses between 1% and 99%.




Solenoid


49


(see also

FIG. 2

) of electromagnet


46


is controlled by the duty cycle generated by modulator


86


. For which purpose, unit


31


receives a signal from pressure sensor


29


, and processes it as a function of the other parameters to control modulator


86


accordingly.




The above pressure regulating device operates as follows.




Normally, electromagnet


46


(

FIGS. 1 and 2

) is deenergized, and supply conduit


34


is closed by ball


44


and spring


59


. When pump


16


is on, fuel is fed along delivery conduit


26


to common rail


27


, thus increasing pressure. When the fuel pressure in common rail


27


, and therefore in delivery conduit


26


and supply conduit


34


, exceeds a given minimum value, it would overcome the force of spring


59


on ball


44


. Since the signal emitted by modulator


86


, however, then energizes solenoid


49


, to the force of spring


59


is added the magnetic force of electromagnet


46


on armature


51


.




When the fuel pressure in common rail


27


exceeds the pressure requested by control unit


31


, modulator


86


reduces the duty cycle, thus reducing the magnetic force on armature


51


. The fuel pressure in supply conduit


34


therefore overcomes the resultant of the force of spring


59


and of the magnetic force on ball


44


, which is released from seat


45


, so that supply conduit


34


is connected to holes


43


, and therefore to drain conduit


36


, and part of the pumped fuel is drained into tank


13


.




According to the invention, the regulating device comprises various means for reducing disturbance in the fuel pressure in delivery conduit


26


and therefore in common rail


27


. More specifically, such means comprise cutoff chamber


64


for cutting off the hydraulic wave between supply conduit


34


and drain conduit


36


, and the volume of which is such as to sufficiently reduce disturbance in delivery conduit


26


. Stem


52


advantageously comprises a small-diameter end portion


87


separated from the rest of stem


52


by a connecting shoulder


88


. Preferably, the diameter of portion


87


ranges between ⅓ and ⅔ that of stem


52


, and portion


87


may extend the full height of chamber


64


.




In a further embodiment of the invention, a fixed shield


91




a


,


91




b


,


91




c


(

FIGS. 4-6

) is inserted between cutoff chamber


64


and shoulder


88


. More specifically, shield


91




a


,


91




b


,


91




c


is fixed between valve body


38


and core


47


, and has an opening or hole


92


in which small-diameter portion


87


slides with a minimum amount of clearance, so that the variable fuel pressure in cutoff chamber


64


acts on the surface of shield


91




a


,


91




b


,


91




c


, as opposed to shoulder


88


, thus greatly reducing the pressure action on stem


52


.




In a first variation (FIG.


4


), shield


91




a


is cup-shaped with a flat wall


93


and a cylindrical wall


94


; and portion


62


of valve body


38


has a shoulder


95


forming a seat for receiving cylindrical wall


94


of shield


91




a


, which thus replaces the

FIG. 3

rib


70


for positioning washer


67


.




In a further variation (FIG.


5


), shield


91




b


is cup-shaped as in

FIG. 4

, but cylindrical wall


94


comprises a flange


96


, which is inserted between the end surface of portion


62


of valve body


38


and shoulder


57


of core


47


to replace washer


67


. Shield


91




b


is therefore selected from a series of shields


91




b


, with flanges


96


of modular thickness like washers


67


in

FIG. 3

, and therefore defines the adjusting element of valve body


38


. In this case, there is obviously a certain amount of clearance between flat wall


93


of shield


91




b


and shoulder


95


of portion


62


of valve body


38


.




In a further variation (FIG.


6


), portion


62


of valve body


38


has no rib


70


and no shoulder


95


; shield


91




c


is defined by a washer with an outside diameter substantially equal to that of axial seat


61


in appendix


60


of core


47


; and central hole


92


has substantially the same diameter as portion


87


of stem


52


.




In this case, shoulder


57


of seat


61


of core


47


comprises an annular groove


97


enabling accurate machining of the entire surface of shield


91




c


resting on shoulder


57


. The washer of shield


91




c


is selected from a series of washers


91




c


of modular thicknesses, and so forms an extremely economical adjusting element of valve body


38


. Shield


91




c


in the form of a washer obviously also provides for greatly simplifying the formation of seat


61


in valve body


38


.




The means for reducing disturbance in the delivery pressure of high-pressure pump


16


may comprise, or be defined by, a choking element


98


(

FIG. 7

) fitted removably inside supply conduit


34


of solenoid valve


32


. More specifically, choking element


98


may be defined by a cylindrical block with a calibrated axial hole


99


.




Provision may advantageously be made for a series of cylindrical blocks


98


with the same outside diameter but with holes


99


of modular diameters, so that each solenoid valve


32


may be fitted with the block


98


best suited to reduce disturbance in the delivery pressure of pump


16


. The diameter of hole


99


preferably ranges between {fraction (6/10)} and {fraction (10/10)} the diameter of portion


35


of supply conduit


34


.




The means for reducing disturbance in the delivery pressure of high-pressure pump


16


may also comprise a choking member


100


(

FIG. 1

) fitted removably inside delivery conduit


26


of pump


16


, and which may be defined by a fitting having a calibrated hole


101


inside a seat


102


of delivery conduit


26


. Tests have shown disturbance to be best reduced with a hole


101


of less than 0.7 mm in diameter. The diameter of hole


101


preferably ranges between 0.5 and 0.7 mm.




Both block


98


and fitting


100


may be provided independently or in combination with each other and/or with shield


91




a


,


91




b


,


91




c


of cutoff chamber


64


, seeing as how each is more effective under particular operating conditions. As regards the speed of pump


16


, in particular, both block


98


and fitting


100


provide for a greater reduction in pressure disturbance at pump


16


speeds of over 2000 rpm.




As regards the fuel pressure required in common rail


27


, block


98


provides for a greater reduction in pressure disturbance at pressures of over 600 bar, whereas fitting


100


provides for a greater reduction in disturbance at pressures below 700 bar. Whichever the case, the reduction in pressure disturbance effected by block


98


and fitting


100


is in addition to those effected by shield


91


.




As is known, solenoid valve


32


has a resonance frequency, which, in the above case, normally ranges between 500 and 650 Hz. In certain conditions, any pressure disturbance may initiate forced oscillations of solenoid valve


32


, resulting in an enormous increase in disturbance, so that the means for reducing pressure disturbance must be selected with a view to avoiding resonance phenomena.




During actual operation of the pressure regulating device, the forces acting on ball


44


are not constant, not only on account of the pulsating flow components caused by intermittent operation of pump


16


and injectors


28


, and by PWM control of electromagnet


46


, but also for other mechanical reasons, such as the gap of armature


51


, the position of ball


44


with respect to seat


45


, and friction between stem


52


and hole


53


.




As opposed to remaining in a fixed position, both ball


44


and armature


51


of electromagnet


46


therefore oscillate or “dither” about a point of equilibrium. When of limited amplitude, dither helps to minimize friction between stem


52


and hole


53


, so that the control frequency of electromagnet


46


may be used to control dither amplitude. For example, at low operating speeds of pump


16


and when low pressure is required in common rail


27


, dither must be intensified using a low PWM-control frequency, e.g. of about 400 Hz.




Conversely, when of high amplitude, e.g. at high operating speeds of pump


16


and when high pressure is required in common rail


27


, dither may impair regulation of the pressure in common rail


27


. In which case, the pulsating effect caused by electrical control of electromagnet


46


must be minimized using a sufficiently high control pulse frequency of, say, about 2000 Hz.




In a further embodiment of the invention, to control dither amplitude, the pressure disturbance reducing means may comprise a circuit


103


for varying the frequency of the control signals emitted by pulse generator


84


. For which purpose, circuit


103


is preferably controlled automatically by unit


31


to select, each time, the frequency of the control pulses generated by generator


84


best suited to achieve a maximum reduction of hydraulic pressure disturbance in common rail


27


.




Unit


31


is therefore programmed to control circuit


103


to select frequency on the basis of an estimate of disturbances depending on one or more parameters, which may comprise the hydraulic pressure required in common rail


27


, the speed of pump


16


and the internal combustion engine, the amount of fuel injected into the engine cylinders, i.e. the output power of the engine, and the position of the accelerator pedal.




Circuit


103


may also be regulated empirically by hand to prevent generator


84


from generating pulses with a frequency substantially equal to the resonance frequency of solenoid valve


32


and feed system


10


. In the case of solenoid valve


32


described above, circuit


103


is preferably so regulated that generator


84


generates control pulses with a frequency of at least 1500 Hz.




The

FIG. 9

graph shows the pressure in delivery conduit


26


as a function of regulating current supplied to a conventional open-loop-controlled solenoid valve in 1667 Hz frequency pulses. The five curves A-E show pressure relative to pump


16


operating speeds increasing from left to right.




More specifically, curve A relates to a pump


16


speed of 500 rpm, and its lowest point to zero excitation current; and curves B, C, D and E relate respectively to pump


16


speeds of 1000, 1500, 2000 and 2500 rpm, and the respective lowest points to zero excitation current. As can be seen, the 1500 rpm curve C shows severe disturbance at pressures below 600 bar, while curves D and E relative to speeds of 2000 and 2500 rpm show severe disturbance at practically any pressure.





FIG. 10

shows a pressure versus pump


16


speed graph relative to the same solenoid valve as in FIG.


9


. The six curves show pressure relative to electromagnet


47


supply currents ranging from 0.75 to 2 amp, and increasing by 0.25 amp from the bottom curve upwards. As can be seen, with the exception of the bottom curve relative to excessively low pressures, all the curves show severe pressure disturbance at higher speeds.





FIGS. 11 and 12

show the same graphs as in FIGS.


9


and


10


, but relative to a regulating device controlled by 833 Hz frequency pulses, and wherein solenoid valve


32


is provided with a shield


91




c


(FIG.


6


), and delivery conduit


26


(

FIG. 1

) with a choking member


100


with a hole


101


of 0.65 mm in diameter. As shown in

FIGS. 11 and 12

, at low pressures and low pump


16


speeds, there is only a slight disturbance in the pressure in common rail


27


.





FIGS. 13 and 14

show the same graphs as in

FIGS. 9 and 10

, but relative to a regulating device controlled by 1667 Hz frequency pulses, and wherein solenoid valve


32


is provided with a shield


91




c,


and delivery conduit


26


with a 0.65 mm diameter choking member as in

FIGS. 11 and 12

, and supply conduit


34


is provided with a 0.5 mm diameter choking element. As shown in

FIGS. 13 and 14

, pressure disturbance is eliminated at practically all common rail


27


pressures and all pump


16


speeds.




As compared with known devices, the advantages of the regulating device according to the invention will be clear from the foregoing description. In particular, both cutoff chamber


64


and choking element


98


of supply conduit


34


, or delivery conduit choking member


100


, provide for reducing fuel pressure disturbance in common rail


27


.




Moreover, shield


91




a


,


91




b


,


91




c


eliminates the piston effect created on armature


51


by the pressure in cutoff chamber


64


. And finally, selecting the frequency of the control pulses of solenoid


49


of solenoid valve


32


eliminates pressure disturbance caused both by resonance of the frequency of the device itself, and by the specific operating conditions of the engine.




Clearly, changes may be made to the regulating device as described herein without, however, departing from the scope of the accompanying claims. For example, armature


51


of electromagnet


46


may be cylindrical, as opposed to disk-shaped; the volume of cutoff chamber


64


may also be increased by varying the height and/or diameter of cavity


63


; and solenoid valve


32


may be located on common rail


27


, as opposed to pump


16


.



Claims
  • 1. A device for regulating a delivery pressure of a pump for feeding fuel to an internal combustion engine, the device comprising a solenoid valve having a supply conduit communicating with a delivery conduit of said pump, a drain conduit, a shutter between said supply conduit and said drain conduit, an electromagnet energized variably to control an armature controlling said shutter, a cutoff chamber for cutting off hydraulic pressure between said supply conduit and said drain conduit, said cutoff chamber being of such a volume as to reduce variation in said hydraulic pressure on said armature, wherein said armature comprises a cylindrical stem having a portion housed in said cutoff chamber and connected to said stem by a shoulder, said portion having a diameter smaller than a diameter of said stem to increase the volume of said cutoff chamber, and a fixed shield defining said cutoff chamber and having an opening in which said portion slides so as to eliminate a piston effect of the hydraulic pressure in said chamber on said stem.
  • 2. A device as claimed in claim 1, characterized in that the diameter of said portion (87) ranges between ⅓ and ⅔ that of said stem (52).
  • 3. A device as claimed in claim 1, wherein said electromagnet (46) comprises a core (47) having an annular solenoid (49); said stem (52) sliding inside an axial hole (53) in said core (47); and said chamber (64) being formed in a valve body (38) adapted to be connected to said delivery conduit (26); characterized in that said shield (91a, 91b, 91c) is located between said valve body (38) and said core (47).
  • 4. A device as claimed in claim 3, characterized in that an adjusting element (67, 96, 91c) is located between said valve body (38) and a shoulder (57) of said core (47), and is selectable from a series of adjusting elements (67, 96, 91c) of modular thicknesses and such as to permit modular adjustment of a stop position of said armature (51) when said electromagnet (46) is energized.
  • 5. A device as claimed in claim 4, characterized in that said shield is in the form of a cup (91a) inserted inside a seat on the valve body (38); said adjusting element being defined by a separate washer (67) of modular thickness.
  • 6. A device as claimed in claim 3, characterized in that said shield is in the form of a cup (91b) inserted inside a seat on said valve body (38); said cup (91b) having a spacer flange (96) located between said valve body (38) and a shoulder (95) of said core (47); and said cup (91b) being selectable from a series of cups (91b) with flanges (96) of modular thicknesses.
  • 7. A device as claimed in claim 3, characterized in that said shield is in the form of a flat washer (91c) located between said valve body (38) and a shoulder (95) of said core (47); said flat washer (91c) being selectable from a series of flat washers (91c) of modular thicknesses.
  • 8. A device as claimed in claim 1, wherein said supply conduit 34 has a portion (35) having a predetermined calibrated diameter and comprising a choking element (98) located removably inside said supply conduit (34); said choking element (98) having a calibrated hole (99) of a diameter smaller than that of said portion (35) of the supply conduit (34).
  • 9. A device as claimed in claim 8, characterized in that the diameter of the hole (99) of said choking element (98) ranges between {fraction (6/10)} and {fraction (10/10)} that of said portion (35) of the supply conduit (34).
  • 10. A device as claimed in claim 1, characterized in that said electromagnet (46) is controlled by an electronic unit (31) comprising a generator (84) for generating pulses of a predetermined frequency, and a modulator (86) for modulating a duty cycle of said pulses; and wherein said pump is a high-pressure pump (16) of a fuel feed system (10) comprising a delivery conduit (26) connected to a common distributor (27) for engine cylinders.
  • 11. A device as claimed in claim 10, wherein said supply conduit (34) communicates with said delivery conduit (26) and comprising a choking member (100) located inside said delivery conduit (26); said choking member (100) having a calibrated hole (101) smaller than 0.7 mm in diameter.
  • 12. A device as claimed in claim 11, characterized in that the calibrated hole (101) of said choking member (100) has a diameter ranging between 0.5 and 0.7 mm.
  • 13. A device as claimed in claim 10, wherein the generator (84) is conditioned to generate such a frequency of pulses as to avoid a resonance frequency of said solenoid valve (32).
  • 14. A device as claimed in claim 13, characterized in that said generator (84) is so conditioned as to generate pulses of no less than 1500 Hz frequency.
  • 15. A device as claimed in claim 13, characterized in that said generator (84) is driven by said electronic unit (31) by means of a frequency selection circuit (103) for selecting the frequency of said generator (84) on the basis of an estimate of hydraulic disturbances depending on an operating parameter selected from the group consisting of the hydraulic pressure in said distributor (27); the speed of said pump (16) and the engine; and the power supplied by and/or requested of the engine.
  • 16. A device for regulating a delivery pressure of a pump for feeding fuel to an internal combustion engine, the device comprising a solenoid valve having a supply conduit communicating with a delivery conduit of said pump, a drain conduit, a shutter between said supply conduit and said drain conduit, an electromagnet energized variably to control an armature, said supply conduit having a portion of a predetermined calibrated diameter, said armature being urged by a spring to cause said shutter to close said supply conduit, said electromagnet acting on said armature to variably supplement the urge of said spring, a cutoff chamber for cutting off hydraulic pressure between said supply conduit and said drain conduit, said cutoff chamber being of such a volume as to reduce variation in the hydraulic pressure on said armature, wherein said armature comprises a cylindrical stem having a portion housed in said cutoff chamber and connected to said stem by a shoulder, said portion having a diameter smaller than a diameter of said stem to increase the volume of said cutoff chamber, and wherein a choking element is located removably inside said supply conduit, said choking element having a calibrated hole of a diameter smaller than the calibrated diameter of said portion of the supply conduit, the choking element being selectable from a series of choking elements having calibrated holes of modular diameter to permit modular adjustment of a relevant flow rate.
  • 17. A device for regulating a delivery pressure of a pump for feeding fuel to an internal combustion engine, the device comprising a solenoid valve having a supply conduit communicating with a delivery conduit of said pump, a drain conduit, a shutter between said supply conduit and said drain conduit, an electromagnet energized variably to control an armature, said armature being urged by a spring to cause said shutter to close said supply conduit, said electromagnet acting on said armature to variably supplement the urge of said spring, a cutoff chamber for cutting off hydraulic pressure between said supply conduit and said drain conduit, said cutoff chamber being of such a volume as to reduce variation in said hydraulic pressure on said armature, wherein said armature comprises a cylindrical stem having a portion housed on said cutoff chamber and connected to said stem by a shoulder, said portion having a diameter smaller than a diameter of said stem to increase the volume of said cutoff chamber, and wherein a choking member is removably located inside said delivery conduit, said choking member having a calibrated hole with a diameter ranging between 0.5 and 0.7 mm, the choking member being selectable from a series of choking members of a modular diameter to permit modular adjustment of a relevant flow rate.
  • 18. A device for regulating a delivery pressure of a high-pressure pump for feeding fuel to an internal combustion engine, the device comprising a solenoid valve having a supply conduit communicating with a delivery conduit of said pump connected to a common rail for a set of fuel injectors, a drain conduit, a shutter between said supply conduit and said drain conduit, an electromagnet energized variably to control an armature, said electromagnet being controlled by an electronic unit comprising a generator for generating pulses of a predetermined frequency, and a modulator for modulating a duty cycle of said pulses, said armature being urged by a spring to cause said shutter to close said supply conduit, said electromagnet acting on said armature to variably supplement the urge of said spring, a cutoff chamber for cutting off hydraulic pressure between said supply conduit and said drain conduit, said cutoff chamber being of such a volume to reduce variation in said hydraulic pressure on said armature, wherein said armature comprises a cylindrical stem having a portion housed in said cutoff chamber and connected to said stem by a shoulder, said portion having a diameter smaller than a diameter of said stem to increase the volume of said cutoff chamber, and wherein disturbance reducing means are associated with said conduits for reducing a pressure disturbance on said armature.
Priority Claims (1)
Number Date Country Kind
TO99A0571 Jul 1999 IT
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Number Name Date Kind
4252094 Draxler Feb 1981 A
4714089 Ueda et al. Dec 1987 A
5606992 Erickson et al. Mar 1997 A
5785299 Katsuta et al. Jul 1998 A
5878965 Coldren et al. Mar 1999 A
6029703 Erickson et al. Feb 2000 A
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Foreign Referenced Citations (1)
Number Date Country
196 53 339 Dec 1996 DE