Information
-
Patent Grant
-
6408824
-
Patent Number
6,408,824
-
Date Filed
Friday, June 30, 200024 years ago
-
Date Issued
Tuesday, June 25, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 123 506
- 123 467
- 137 271
- 251 12914
- 251 12918
-
International Classifications
-
Abstract
The device includes a solenoid valve having a supply conduit communicating with the delivery of the pump, a drain conduit, an electromagnet energizable to control an armature controlling a shutter, and reducing means for reducing disturbance in the delivery pressure of the pump when the electromagnet is energized. The reducing means include a chamber having a predetermined volume and located between the supply conduit and the drain conduit; and a fixed shield having an opening in which slides a small-diameter portion of the stem of the armature. The electromagnet is controlled by an electronic unit via a modulator for modulating the duty cycle of the control pulses, and via a circuit for selecting the frequency of the control pulses on the basis of an estimate of hydraulic disturbances depending on at least one operating parameter.
Description
The present invention relates to a device for regulating the delivery pressure of a pump, e.g. for feeding fuel to an internal combustion engine.
BACKGROUND OF THE INVENTION
In modern engine fuel feed systems, a low-pressure pump draws the fuel from a tank and feeds it to a high-pressure pump, which in turn feeds it to a distributor or so-called “common rail” for supplying the engine cylinder injectors. To control and maintain a constant fuel pressure in the common rail, pressure-sensor-controlled devices are normally provided to drain any surplus fuel back into the tank.
Known pressure control devices normally comprise a solenoid valve in turn comprising a supply conduit communicating with the delivery conduit of the high-pressure pump, and a drain conduit communicating with the tank. The solenoid valve is also provided with a shutter located between the supply and drain conduits, and an electromagnet energized to control an armature controlling the shutter.
In one known pressure regulating solenoid valve, incorporated in a radial-piston pump, the electromagnet has a core with an annular solenoid; the armature is disk-shaped and fixed to a stem sliding inside a hole in the core coaxial with the solenoid; and the shutter is defined by a conical end of the stem, or by a ball controlled by the end of the stem.
Known regulating devices have several drawbacks. In particular, the fuel pressure in the delivery conduit is subject to various forms of disturbance, which impair operation of the engine, and which are caused, in particular, by the pulsating action of the high-pressure pump pistons, and by pulsating fuel delivery by the injectors.
Known devices are also subject to pressure disturbance caused by the piston effect of the armature stem, in turn caused by variations in fuel pressure when the supply conduit is opened. That is, upon the electromagnet opening the regulating solenoid valve, the delivery pressure acts immediately on the whole section of the stem, thus opening the solenoid valve instantaneously and causing the armature to vibrate.
The electromagnet is controlled by electric pulses having a given frequency, which, using the pulse width modulation (PWM) technique, also causes disturbance in the fuel pressure in the common rail; and, since the solenoid valve has a given resonance frequency, the resultant of the various forms of disturbance may, in certain conditions, generate resonance phenomena resulting in an enormous increase in disturbance.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide an extremely straightforward, reliable device for regulating the delivery pressure of a pump, and which provides for eliminating the aforementioned drawbacks typically associated with known devices.
According to the present invention, there is provided a device for regulating the delivery pressure of a pump, e.g. for feeding fuel to an internal combustion engine, and comprising a solenoid valve in turn comprising a supply conduit communicating with the delivery of said pump, a drain conduit, a shutter between said supply conduit and said drain conduit, and an electromagnet energized variably to control an armature controlling said shutter; characterized by comprising reducing means for reducing disturbance in the delivery pressure of said pump.
More specifically, the reducing means comprise a cutoff chamber located between the supply conduit and the drain conduit, and of such a volume as to reduce the action of the variation in delivery pressure on the armature; and the armature comprises a cylindrical stem having a portion housed inside the cutoff chamber, and which is smaller in diameter than the stem, so as to increase the volume of the chamber.
In one embodiment of the invention, the cutoff chamber is closed by a fixed shield having an opening in which the smaller-diameter portion of the stem slides, so as to reduce the action of the fuel pressure on the stem.
If the electromagnet is controlled by an electronic unit comprising a pulse generator for generating pulses with a given frequency, and a pulse duty cycle modulator, the disturbance reducing means so condition the pulse generator as to generate a pulse frequency such as to avoid the resonance frequency of the solenoid valve.
BRIEF DESCRIPTION OF THE DRAWINGS
A number of preferred, non-limiting embodiments of the invention will be described by way of example with reference to the accompanying drawings, in which:
FIG. 1
shows a partly sectioned view of a high-pressure pump featuring a delivery pressure regulating device in accordance with the invention;
FIG. 2
shows a larger-scale diametrical section of a solenoid valve forming part of the
FIG. 1
regulating device according to a first embodiment of the invention;
FIG. 3
shows the schematic
FIG. 2
section to a slightly smaller scale and at one stage in the assembly of the solenoid valve;
FIG. 4
shows the
FIG. 3
detail according to a further embodiment of the invention;
FIGS. 5 and 6
show two variations of the
FIG. 4
detail;
FIG. 7
shows a further detail of
FIG. 2
according to a further variation of the invention;
FIG. 8
shows a block diagram of an electronic unit for controlling the pressure regulating device;
FIGS. 9 and 10
show two operating graphs of a known regulating device;
FIGS. 11 and 12
show two operating graphs, as in
FIGS. 9 and 10
, of a regulating device according to the
FIG. 6
variation and controlled by pulses of a given frequency;
FIGS. 13 and 14
show a further two operating graphs, as in
FIGS. 11 and 12
, of the same regulating device controlled by pulses of a different frequency.
DETAILED DESCRIPTION OF THE INVENTION
Number
10
in
FIG. 1
indicates as a whole a fuel feed system for an internal combustion engine, e.g. a diesel engine. System
10
comprises a low-pressure pump
11
powered by an electric motor
12
to feed fuel from a normal vehicle tank
13
to the inlet conduit
14
of a high-pressure pump indicated as a whole by
16
.
Pump
16
is a radial-piston type located on the internal combustion engine. More specifically, pump
16
comprises three cylinders
17
(only one shown in
FIG. 1
) arranged radially 120° apart on a pump body
18
; each cylinder
17
is closed by a plate
19
supporting an intake valve
21
and a delivery valve
22
; and each cylinder
17
and respective plate
19
are locked to pump body
18
by a corresponding head
23
of cylinder
17
.
Three pistons
24
slide inside respective cylinders
17
, and are activated in sequence by a single cam (not shown in
FIG. 1
) carried by a shaft
25
powered by the internal combustion engine drive shaft. Pistons
24
draw the fuel from conduit
14
through respective intake valves
21
and through respective delivery valves
22
to a common delivery conduit
26
. High-pressure pump
16
provides for pumping the fuel up to pressures of about 1600 bar.
Conduit
26
is connected to a pressurized-fuel distributor or vessel—indicated schematically by
27
and hereinafter referred to as a common rail—which supplies the usual fuel injectors
28
of the internal combustion engine cylinders. A pressure sensor
29
on common rail
27
is connected to an electronic control unit
31
(see also
FIG. 8
) to control the fuel pressure in common rail
27
.
Pump
16
has a delivery pressure regulating device comprising a solenoid valve indicated as a whole by
32
, and which is fitted inside a seat
33
in pump body
18
and in turn comprises a supply conduit
34
and a drain conduit
36
. More specifically, supply conduit
34
is fitted axially to a first cylindrical portion
37
of a valve body
38
.
Supply conduit
34
comprises a calibrated-diameter portion
35
, and communicates with delivery conduit
26
via a radial channel
39
and a cavity
41
in pump body
18
. Drain conduit
36
is fitted radially to pump body
18
and, via an annular cavity
42
, communicates with a series of radial holes
43
in portion
37
. A shutter, in the form of a ball
44
(FIG.
2
), is located between supply conduit
34
and radial holes
43
, and engages a conical seat
45
, formed at the outlet of portion
35
, to close conduit
34
.
Solenoid valve
32
also comprises a control electromagnet indicated as a whole by
46
and having a ferromagnetic core
47
in turn having an annular seat
48
housing an annular solenoid
49
. Unit
31
(see also
FIG. 8
) variably energizes electromagnet
46
to control an armature
51
controlling ball
44
. More specifically, armature
51
is a disk type, and is fitted to a cylindrical stem
52
guided to slide inside an axial hole
53
in core
47
.
Core
47
is formed integrally with a hollow cylindrical portion
54
, in which is fitted in fluidtight manner a head
56
for closing electromagnet
32
. Head
56
is made of nonmagnetic metal material, and has a chamber
55
housing armature
51
and so defining the armature chamber. Head
56
also has a central cavity
58
housing a compression spring
59
preloaded to normally push armature
51
towards the pole pieces of core
47
and so keep ball
44
in the closed position closing supply conduit
34
with a given force.
Core
47
also has a cylindrical appendix
60
having an inner shoulder
57
forming an axial seat
61
, in which is fitted a second cylindrical portion
62
of valve body
38
larger in diameter than portion
37
. Valve body
38
comprises a cylindrical axial cavity
63
substantially of the same diameter as hole
53
in core
47
to enable the end of stem
52
to engage ball
44
.
Cavity
63
communicates with radial holes
43
, and extends up to the plane of the base of conical seat
45
. The volume of cavity
63
not occupied by stem
52
and by ball
44
defines a cutoff chamber
64
for cutting off the hydraulic wave between supply conduit
34
and drain conduit
36
.
Valve body
38
is fixed inside seat
61
by bending an annular edge
65
of appendix
60
from the
FIG. 4
to the
FIG. 2
position, so as to firmly engage a beveled edge
66
of portion
62
. This is done via the interposition of an adjusting element, e.g. a calibrated washer
67
inserted between shoulder
57
and the end surface of portion
62
. To position washer
67
easily, the end surface of portion
62
has a rib
70
.
Washer
67
is selected from a series of modular washers
67
, differing from one another by two micron in thickness, so as to achieve a stop position of stem
52
in which a predetermined gap is left between armature
51
and the pole pieces of core
47
, to improve the response of armature
51
to variations in the excitation of solenoid
49
.
Solenoid
49
is provided with the usual terminals
68
(FIG.
2
), which are comolded partly with solenoid
49
in insulating material forming two appendixes
69
(only one shown in FIG.
2
). Appendixes
69
are inserted inside two holes
71
in armature
51
; and the two terminals
68
are soldered to two metal pins
72
for connection to an electric plug comolded previously in a ring
73
of insulating material inserted inside head
56
.
Head
56
is then fixed in fluidtight manner inside hollow portion
54
of core
47
, by bending an annular edge
76
, similar to edge
65
, of portion
54
to firmly engage a beveled edge
77
of head
56
. Portion
54
and head
56
are comolded into a block
78
comprising the usual guard
79
for pins
72
; and, finally, solenoid valve
32
is fitted in fluidtight manner inside seat
33
of pump body
18
by means of bolts and via the interposition of appropriate seals
82
and
83
on portion
37
of valve body
38
and on appendix
60
of core
47
.
Control unit
31
(
FIG. 8
) receives electric signals indicating various operating parameters of the engine, such as engine speed, power output, power demand, fuel consumption, etc. A pulse generator
84
generates clipped pulses of predetermined frequency, and is connected to a modulator
86
, for modulating the duty cycle of the pulses, to control electromagnet
46
using the PWM technique. Modulator
86
is such as to vary the duty cycle of the pulses between 1% and 99%.
Solenoid
49
(see also
FIG. 2
) of electromagnet
46
is controlled by the duty cycle generated by modulator
86
. For which purpose, unit
31
receives a signal from pressure sensor
29
, and processes it as a function of the other parameters to control modulator
86
accordingly.
The above pressure regulating device operates as follows.
Normally, electromagnet
46
(
FIGS. 1 and 2
) is deenergized, and supply conduit
34
is closed by ball
44
and spring
59
. When pump
16
is on, fuel is fed along delivery conduit
26
to common rail
27
, thus increasing pressure. When the fuel pressure in common rail
27
, and therefore in delivery conduit
26
and supply conduit
34
, exceeds a given minimum value, it would overcome the force of spring
59
on ball
44
. Since the signal emitted by modulator
86
, however, then energizes solenoid
49
, to the force of spring
59
is added the magnetic force of electromagnet
46
on armature
51
.
When the fuel pressure in common rail
27
exceeds the pressure requested by control unit
31
, modulator
86
reduces the duty cycle, thus reducing the magnetic force on armature
51
. The fuel pressure in supply conduit
34
therefore overcomes the resultant of the force of spring
59
and of the magnetic force on ball
44
, which is released from seat
45
, so that supply conduit
34
is connected to holes
43
, and therefore to drain conduit
36
, and part of the pumped fuel is drained into tank
13
.
According to the invention, the regulating device comprises various means for reducing disturbance in the fuel pressure in delivery conduit
26
and therefore in common rail
27
. More specifically, such means comprise cutoff chamber
64
for cutting off the hydraulic wave between supply conduit
34
and drain conduit
36
, and the volume of which is such as to sufficiently reduce disturbance in delivery conduit
26
. Stem
52
advantageously comprises a small-diameter end portion
87
separated from the rest of stem
52
by a connecting shoulder
88
. Preferably, the diameter of portion
87
ranges between ⅓ and ⅔ that of stem
52
, and portion
87
may extend the full height of chamber
64
.
In a further embodiment of the invention, a fixed shield
91
a
,
91
b
,
91
c
(
FIGS. 4-6
) is inserted between cutoff chamber
64
and shoulder
88
. More specifically, shield
91
a
,
91
b
,
91
c
is fixed between valve body
38
and core
47
, and has an opening or hole
92
in which small-diameter portion
87
slides with a minimum amount of clearance, so that the variable fuel pressure in cutoff chamber
64
acts on the surface of shield
91
a
,
91
b
,
91
c
, as opposed to shoulder
88
, thus greatly reducing the pressure action on stem
52
.
In a first variation (FIG.
4
), shield
91
a
is cup-shaped with a flat wall
93
and a cylindrical wall
94
; and portion
62
of valve body
38
has a shoulder
95
forming a seat for receiving cylindrical wall
94
of shield
91
a
, which thus replaces the
FIG. 3
rib
70
for positioning washer
67
.
In a further variation (FIG.
5
), shield
91
b
is cup-shaped as in
FIG. 4
, but cylindrical wall
94
comprises a flange
96
, which is inserted between the end surface of portion
62
of valve body
38
and shoulder
57
of core
47
to replace washer
67
. Shield
91
b
is therefore selected from a series of shields
91
b
, with flanges
96
of modular thickness like washers
67
in
FIG. 3
, and therefore defines the adjusting element of valve body
38
. In this case, there is obviously a certain amount of clearance between flat wall
93
of shield
91
b
and shoulder
95
of portion
62
of valve body
38
.
In a further variation (FIG.
6
), portion
62
of valve body
38
has no rib
70
and no shoulder
95
; shield
91
c
is defined by a washer with an outside diameter substantially equal to that of axial seat
61
in appendix
60
of core
47
; and central hole
92
has substantially the same diameter as portion
87
of stem
52
.
In this case, shoulder
57
of seat
61
of core
47
comprises an annular groove
97
enabling accurate machining of the entire surface of shield
91
c
resting on shoulder
57
. The washer of shield
91
c
is selected from a series of washers
91
c
of modular thicknesses, and so forms an extremely economical adjusting element of valve body
38
. Shield
91
c
in the form of a washer obviously also provides for greatly simplifying the formation of seat
61
in valve body
38
.
The means for reducing disturbance in the delivery pressure of high-pressure pump
16
may comprise, or be defined by, a choking element
98
(
FIG. 7
) fitted removably inside supply conduit
34
of solenoid valve
32
. More specifically, choking element
98
may be defined by a cylindrical block with a calibrated axial hole
99
.
Provision may advantageously be made for a series of cylindrical blocks
98
with the same outside diameter but with holes
99
of modular diameters, so that each solenoid valve
32
may be fitted with the block
98
best suited to reduce disturbance in the delivery pressure of pump
16
. The diameter of hole
99
preferably ranges between {fraction (6/10)} and {fraction (10/10)} the diameter of portion
35
of supply conduit
34
.
The means for reducing disturbance in the delivery pressure of high-pressure pump
16
may also comprise a choking member
100
(
FIG. 1
) fitted removably inside delivery conduit
26
of pump
16
, and which may be defined by a fitting having a calibrated hole
101
inside a seat
102
of delivery conduit
26
. Tests have shown disturbance to be best reduced with a hole
101
of less than 0.7 mm in diameter. The diameter of hole
101
preferably ranges between 0.5 and 0.7 mm.
Both block
98
and fitting
100
may be provided independently or in combination with each other and/or with shield
91
a
,
91
b
,
91
c
of cutoff chamber
64
, seeing as how each is more effective under particular operating conditions. As regards the speed of pump
16
, in particular, both block
98
and fitting
100
provide for a greater reduction in pressure disturbance at pump
16
speeds of over 2000 rpm.
As regards the fuel pressure required in common rail
27
, block
98
provides for a greater reduction in pressure disturbance at pressures of over 600 bar, whereas fitting
100
provides for a greater reduction in disturbance at pressures below 700 bar. Whichever the case, the reduction in pressure disturbance effected by block
98
and fitting
100
is in addition to those effected by shield
91
.
As is known, solenoid valve
32
has a resonance frequency, which, in the above case, normally ranges between 500 and 650 Hz. In certain conditions, any pressure disturbance may initiate forced oscillations of solenoid valve
32
, resulting in an enormous increase in disturbance, so that the means for reducing pressure disturbance must be selected with a view to avoiding resonance phenomena.
During actual operation of the pressure regulating device, the forces acting on ball
44
are not constant, not only on account of the pulsating flow components caused by intermittent operation of pump
16
and injectors
28
, and by PWM control of electromagnet
46
, but also for other mechanical reasons, such as the gap of armature
51
, the position of ball
44
with respect to seat
45
, and friction between stem
52
and hole
53
.
As opposed to remaining in a fixed position, both ball
44
and armature
51
of electromagnet
46
therefore oscillate or “dither” about a point of equilibrium. When of limited amplitude, dither helps to minimize friction between stem
52
and hole
53
, so that the control frequency of electromagnet
46
may be used to control dither amplitude. For example, at low operating speeds of pump
16
and when low pressure is required in common rail
27
, dither must be intensified using a low PWM-control frequency, e.g. of about 400 Hz.
Conversely, when of high amplitude, e.g. at high operating speeds of pump
16
and when high pressure is required in common rail
27
, dither may impair regulation of the pressure in common rail
27
. In which case, the pulsating effect caused by electrical control of electromagnet
46
must be minimized using a sufficiently high control pulse frequency of, say, about 2000 Hz.
In a further embodiment of the invention, to control dither amplitude, the pressure disturbance reducing means may comprise a circuit
103
for varying the frequency of the control signals emitted by pulse generator
84
. For which purpose, circuit
103
is preferably controlled automatically by unit
31
to select, each time, the frequency of the control pulses generated by generator
84
best suited to achieve a maximum reduction of hydraulic pressure disturbance in common rail
27
.
Unit
31
is therefore programmed to control circuit
103
to select frequency on the basis of an estimate of disturbances depending on one or more parameters, which may comprise the hydraulic pressure required in common rail
27
, the speed of pump
16
and the internal combustion engine, the amount of fuel injected into the engine cylinders, i.e. the output power of the engine, and the position of the accelerator pedal.
Circuit
103
may also be regulated empirically by hand to prevent generator
84
from generating pulses with a frequency substantially equal to the resonance frequency of solenoid valve
32
and feed system
10
. In the case of solenoid valve
32
described above, circuit
103
is preferably so regulated that generator
84
generates control pulses with a frequency of at least 1500 Hz.
The
FIG. 9
graph shows the pressure in delivery conduit
26
as a function of regulating current supplied to a conventional open-loop-controlled solenoid valve in 1667 Hz frequency pulses. The five curves A-E show pressure relative to pump
16
operating speeds increasing from left to right.
More specifically, curve A relates to a pump
16
speed of 500 rpm, and its lowest point to zero excitation current; and curves B, C, D and E relate respectively to pump
16
speeds of 1000, 1500, 2000 and 2500 rpm, and the respective lowest points to zero excitation current. As can be seen, the 1500 rpm curve C shows severe disturbance at pressures below 600 bar, while curves D and E relative to speeds of 2000 and 2500 rpm show severe disturbance at practically any pressure.
FIG. 10
shows a pressure versus pump
16
speed graph relative to the same solenoid valve as in FIG.
9
. The six curves show pressure relative to electromagnet
47
supply currents ranging from 0.75 to 2 amp, and increasing by 0.25 amp from the bottom curve upwards. As can be seen, with the exception of the bottom curve relative to excessively low pressures, all the curves show severe pressure disturbance at higher speeds.
FIGS. 11 and 12
show the same graphs as in FIGS.
9
and
10
, but relative to a regulating device controlled by 833 Hz frequency pulses, and wherein solenoid valve
32
is provided with a shield
91
c
(FIG.
6
), and delivery conduit
26
(
FIG. 1
) with a choking member
100
with a hole
101
of 0.65 mm in diameter. As shown in
FIGS. 11 and 12
, at low pressures and low pump
16
speeds, there is only a slight disturbance in the pressure in common rail
27
.
FIGS. 13 and 14
show the same graphs as in
FIGS. 9 and 10
, but relative to a regulating device controlled by 1667 Hz frequency pulses, and wherein solenoid valve
32
is provided with a shield
91
c,
and delivery conduit
26
with a 0.65 mm diameter choking member as in
FIGS. 11 and 12
, and supply conduit
34
is provided with a 0.5 mm diameter choking element. As shown in
FIGS. 13 and 14
, pressure disturbance is eliminated at practically all common rail
27
pressures and all pump
16
speeds.
As compared with known devices, the advantages of the regulating device according to the invention will be clear from the foregoing description. In particular, both cutoff chamber
64
and choking element
98
of supply conduit
34
, or delivery conduit choking member
100
, provide for reducing fuel pressure disturbance in common rail
27
.
Moreover, shield
91
a
,
91
b
,
91
c
eliminates the piston effect created on armature
51
by the pressure in cutoff chamber
64
. And finally, selecting the frequency of the control pulses of solenoid
49
of solenoid valve
32
eliminates pressure disturbance caused both by resonance of the frequency of the device itself, and by the specific operating conditions of the engine.
Clearly, changes may be made to the regulating device as described herein without, however, departing from the scope of the accompanying claims. For example, armature
51
of electromagnet
46
may be cylindrical, as opposed to disk-shaped; the volume of cutoff chamber
64
may also be increased by varying the height and/or diameter of cavity
63
; and solenoid valve
32
may be located on common rail
27
, as opposed to pump
16
.
Claims
- 1. A device for regulating a delivery pressure of a pump for feeding fuel to an internal combustion engine, the device comprising a solenoid valve having a supply conduit communicating with a delivery conduit of said pump, a drain conduit, a shutter between said supply conduit and said drain conduit, an electromagnet energized variably to control an armature controlling said shutter, a cutoff chamber for cutting off hydraulic pressure between said supply conduit and said drain conduit, said cutoff chamber being of such a volume as to reduce variation in said hydraulic pressure on said armature, wherein said armature comprises a cylindrical stem having a portion housed in said cutoff chamber and connected to said stem by a shoulder, said portion having a diameter smaller than a diameter of said stem to increase the volume of said cutoff chamber, and a fixed shield defining said cutoff chamber and having an opening in which said portion slides so as to eliminate a piston effect of the hydraulic pressure in said chamber on said stem.
- 2. A device as claimed in claim 1, characterized in that the diameter of said portion (87) ranges between ⅓ and ⅔ that of said stem (52).
- 3. A device as claimed in claim 1, wherein said electromagnet (46) comprises a core (47) having an annular solenoid (49); said stem (52) sliding inside an axial hole (53) in said core (47); and said chamber (64) being formed in a valve body (38) adapted to be connected to said delivery conduit (26); characterized in that said shield (91a, 91b, 91c) is located between said valve body (38) and said core (47).
- 4. A device as claimed in claim 3, characterized in that an adjusting element (67, 96, 91c) is located between said valve body (38) and a shoulder (57) of said core (47), and is selectable from a series of adjusting elements (67, 96, 91c) of modular thicknesses and such as to permit modular adjustment of a stop position of said armature (51) when said electromagnet (46) is energized.
- 5. A device as claimed in claim 4, characterized in that said shield is in the form of a cup (91a) inserted inside a seat on the valve body (38); said adjusting element being defined by a separate washer (67) of modular thickness.
- 6. A device as claimed in claim 3, characterized in that said shield is in the form of a cup (91b) inserted inside a seat on said valve body (38); said cup (91b) having a spacer flange (96) located between said valve body (38) and a shoulder (95) of said core (47); and said cup (91b) being selectable from a series of cups (91b) with flanges (96) of modular thicknesses.
- 7. A device as claimed in claim 3, characterized in that said shield is in the form of a flat washer (91c) located between said valve body (38) and a shoulder (95) of said core (47); said flat washer (91c) being selectable from a series of flat washers (91c) of modular thicknesses.
- 8. A device as claimed in claim 1, wherein said supply conduit 34 has a portion (35) having a predetermined calibrated diameter and comprising a choking element (98) located removably inside said supply conduit (34); said choking element (98) having a calibrated hole (99) of a diameter smaller than that of said portion (35) of the supply conduit (34).
- 9. A device as claimed in claim 8, characterized in that the diameter of the hole (99) of said choking element (98) ranges between {fraction (6/10)} and {fraction (10/10)} that of said portion (35) of the supply conduit (34).
- 10. A device as claimed in claim 1, characterized in that said electromagnet (46) is controlled by an electronic unit (31) comprising a generator (84) for generating pulses of a predetermined frequency, and a modulator (86) for modulating a duty cycle of said pulses; and wherein said pump is a high-pressure pump (16) of a fuel feed system (10) comprising a delivery conduit (26) connected to a common distributor (27) for engine cylinders.
- 11. A device as claimed in claim 10, wherein said supply conduit (34) communicates with said delivery conduit (26) and comprising a choking member (100) located inside said delivery conduit (26); said choking member (100) having a calibrated hole (101) smaller than 0.7 mm in diameter.
- 12. A device as claimed in claim 11, characterized in that the calibrated hole (101) of said choking member (100) has a diameter ranging between 0.5 and 0.7 mm.
- 13. A device as claimed in claim 10, wherein the generator (84) is conditioned to generate such a frequency of pulses as to avoid a resonance frequency of said solenoid valve (32).
- 14. A device as claimed in claim 13, characterized in that said generator (84) is so conditioned as to generate pulses of no less than 1500 Hz frequency.
- 15. A device as claimed in claim 13, characterized in that said generator (84) is driven by said electronic unit (31) by means of a frequency selection circuit (103) for selecting the frequency of said generator (84) on the basis of an estimate of hydraulic disturbances depending on an operating parameter selected from the group consisting of the hydraulic pressure in said distributor (27); the speed of said pump (16) and the engine; and the power supplied by and/or requested of the engine.
- 16. A device for regulating a delivery pressure of a pump for feeding fuel to an internal combustion engine, the device comprising a solenoid valve having a supply conduit communicating with a delivery conduit of said pump, a drain conduit, a shutter between said supply conduit and said drain conduit, an electromagnet energized variably to control an armature, said supply conduit having a portion of a predetermined calibrated diameter, said armature being urged by a spring to cause said shutter to close said supply conduit, said electromagnet acting on said armature to variably supplement the urge of said spring, a cutoff chamber for cutting off hydraulic pressure between said supply conduit and said drain conduit, said cutoff chamber being of such a volume as to reduce variation in the hydraulic pressure on said armature, wherein said armature comprises a cylindrical stem having a portion housed in said cutoff chamber and connected to said stem by a shoulder, said portion having a diameter smaller than a diameter of said stem to increase the volume of said cutoff chamber, and wherein a choking element is located removably inside said supply conduit, said choking element having a calibrated hole of a diameter smaller than the calibrated diameter of said portion of the supply conduit, the choking element being selectable from a series of choking elements having calibrated holes of modular diameter to permit modular adjustment of a relevant flow rate.
- 17. A device for regulating a delivery pressure of a pump for feeding fuel to an internal combustion engine, the device comprising a solenoid valve having a supply conduit communicating with a delivery conduit of said pump, a drain conduit, a shutter between said supply conduit and said drain conduit, an electromagnet energized variably to control an armature, said armature being urged by a spring to cause said shutter to close said supply conduit, said electromagnet acting on said armature to variably supplement the urge of said spring, a cutoff chamber for cutting off hydraulic pressure between said supply conduit and said drain conduit, said cutoff chamber being of such a volume as to reduce variation in said hydraulic pressure on said armature, wherein said armature comprises a cylindrical stem having a portion housed on said cutoff chamber and connected to said stem by a shoulder, said portion having a diameter smaller than a diameter of said stem to increase the volume of said cutoff chamber, and wherein a choking member is removably located inside said delivery conduit, said choking member having a calibrated hole with a diameter ranging between 0.5 and 0.7 mm, the choking member being selectable from a series of choking members of a modular diameter to permit modular adjustment of a relevant flow rate.
- 18. A device for regulating a delivery pressure of a high-pressure pump for feeding fuel to an internal combustion engine, the device comprising a solenoid valve having a supply conduit communicating with a delivery conduit of said pump connected to a common rail for a set of fuel injectors, a drain conduit, a shutter between said supply conduit and said drain conduit, an electromagnet energized variably to control an armature, said electromagnet being controlled by an electronic unit comprising a generator for generating pulses of a predetermined frequency, and a modulator for modulating a duty cycle of said pulses, said armature being urged by a spring to cause said shutter to close said supply conduit, said electromagnet acting on said armature to variably supplement the urge of said spring, a cutoff chamber for cutting off hydraulic pressure between said supply conduit and said drain conduit, said cutoff chamber being of such a volume to reduce variation in said hydraulic pressure on said armature, wherein said armature comprises a cylindrical stem having a portion housed in said cutoff chamber and connected to said stem by a shoulder, said portion having a diameter smaller than a diameter of said stem to increase the volume of said cutoff chamber, and wherein disturbance reducing means are associated with said conduits for reducing a pressure disturbance on said armature.
Priority Claims (1)
Number |
Date |
Country |
Kind |
TO99A0571 |
Jul 1999 |
IT |
|
US Referenced Citations (9)
Foreign Referenced Citations (1)
Number |
Date |
Country |
196 53 339 |
Dec 1996 |
DE |