Device for removing flat articles

Information

  • Patent Grant
  • 6659928
  • Patent Number
    6,659,928
  • Date Filed
    Thursday, January 10, 2002
    22 years ago
  • Date Issued
    Tuesday, December 9, 2003
    20 years ago
Abstract
A device for removing flat articles, in particular blanks of collapsed boxes from a delivery station and for transferring them to a receiving station which has a transport device thereat. Plural suction arms each with suction devices thereon are provided, which suction arms move through a self-contained cycloidal path. The cycloidal path has several tips and curved segments lying therebetween. The delivery station and the receiving station are each arranged at a tip of the cycloidal path. A rotor is provided for moving the suction arms. A sun and planet gear arrangement is provided on the rotor, which sun and planet gear delineate the cycloidal path. The suction arms are aligned parallel to one another and preferably to the transport direction of the transport device in order to achieve in this manner a technically simple and reliable device.
Description




FIELD OF THE INVENTION




The invention relates to a device for removing flat articles, in particular blanks of collapsed boxes from a delivery station and for transferring these to a receiving station which has a transport device thereat to further transport the articles and to the provision of plural suction arms on a rotor which move through a closed cycloidal path, each having at least one suction device. The cycloidal path has plural tips and curved segments lying therebetween. The delivery station and the receiving station are each arranged at one tip of the cycloidal path.




BACKGROUND OF THE INVENTION




A device of this type is known from the DE 40 29 520. It is used to remove packaging blanks one by one from a magazine and to insert the blanks into compartments on a conveyor belt. The blanks are, during this insertion, pressed by means of a cam controlled mechanism and through a radial movement of the suction arms away from the rotor into the compartments and are thereat reshaped.




The known device has the disadvantage that the control mechanism is technically relatively expensive.




SUMMARY OF THE INVENTION




The basic purpose of the invention is therefore to provide a device of the above-described type, however, without a control mechanism. More specifically, a device is provided for removing flat articles, in particular blanks of collapsed boxes from a delivery station and for transferring them to a receiving station which has a transport device thereat. Plural suction arms each with suction devices thereon are provided, which suction arms move through a self-contained cycloidal path. The cycloidal path has several tips and curved segments lying therebetween. The delivery station and the receiving station are each arranged at a tip of the cycloidal path. A rotor is provided for moving the suction arms.




A sun and planet gear is provided on the rotor, which sun and planet gear delineates the cycloidal path, and the suction devices are aligned parallel to one another and preferably to the transport direction of the transport device.




The device of the invention has the advantage that it functions technically in a simple manner and without a control mechanism. The sun and planet gear is a common gear arrangement and actually produces the cycloidal path. The suction devices are aligned parallel to one another and remain always in this direction during their rotation. Thus, their connection to the sun and planet gear arrangement is also realizable in a simple manner. The suction devices are guided by the cycloidal path to an article, are then moved with the article to the delivery station, and are finally again placed on a following article.




An optimum time use of the device is achieved when three or four suction arms and pairs of suction fingers are provided on each suction arm. When an article is gripped by a pair of suction arms, then its removal and its forward movement are safer than if it were supposed to be moved merely by one single suction arm. The same purpose is also served by several suction devices on one suction arm.




When the rotor is continuously driven, then a particularly high article transfer rate is achieved since a standstill of the rotor is avoided. The movement of the rotor can thereby be slowed down by means of a servo technique at the tips of the cycloidal path, which tips are relevant for handling of the articles, in order to in this manner make the handling yet more reliable.




Flat collapsed-box blanks can be taken out of a magazine in order to erect these then along the cycloidal path on a guideway. The blanks are for this purpose moved with a prefolded edge along the guideway. The guideway is adapted to the cycloidal path in such a manner that when the blanks are moved along the cycloidal path, and the spacing between the guideway and the blank is reduced, the blank will be compressed in this manner to thereby erect the collapsed box. The erected box is subsequently delivered to the transport device.











BRIEF DESCRIPTION OF THE DRAWINGS




The invention will be described in greater detail hereinafter in connection with one exemplary embodiment and the drawings, in which:





FIG. 1

is a side view of a planetary gearing on a rotor, whereby three suction arms are each connected to one planet in order to move along a cycloidal path so that a blank for a collapsed box is taken out of a magazine, is erected at a guideway, and is presented at a delivery station to a transport device;





FIG. 2

is a cross-sectional illustration of the subject matter of

FIG. 1

; and





FIG. 3

is a cross section taken along the line B—B of FIG.


2


.











DETAILED DESCRIPTION




The device houses a sun and planet gear arrangement


1


, which describes a four-arc cycloidal path Z, and further, superposed gear steps


2


,


3


, which cause a total translation of 1:1 from the frame


4


to the suction arms


5


so that these delineate on the one hand a cycloidal path Z, however, at the same time remain always parallel to a straight line in the frame


4


.




The sun and planet gear arrangement


1


consists of a rotor


6


which is fixedly connected to a drive shaft


7


supported on the frame


4


. Three planets


8


are provided on the rotor


6


, which planets consist of a hollow shaft


9


, a spur gear


10


and a crank


11


. The spur gear


10


and the crank


11


are fixedly connected to the hollow shaft


9


. Shafts


12


are supported in the planets


8


. Suction arms


13


with suction devices


14


are provided on the shafts


12


.




A translation from the spur gear


9


to the frame-fixed spur gear


15


with i=4 is used for the creation of the four-arc cycloids, an intermediate gear


16


being supported on the rotor


6


. The radius F of the planet has a relationship of approximately 1:3 with respect to the radius E of the rotor.




The gear steps


2


and


3


are superposed over the sun and planet gear


1


in order to achieve the parallelism of the suction device


14


and to the frame


4


. The gear step


3


consists of a rotor


17


, which is supported eccentrically with respect to the drive shaft


7


in the frame


4


, a shaft


19


, which is supported coaxially in the hollow shaft


9


, and a crank


18


, which is fixedly connected to the shaft


19


. In order to achieve a translation of 1:1 from the frame


4


to the shaft


19


, the eccentricity G must correspond with the crank radius H. The function thus corresponds to “half” of a Schmidt coupling. The gear step


2


consists of a spur gear


20


, which is fixedly connected to the shaft


19


, a further spur gear


22


, which is fixedly connected to the shaft


12


, and an intermediate gear


21


, which is supported on the crank


11


. The number of teeth of the spur gears


20


and


22


must hereby be identical.




When the suction arm


13


, which includes a pair of suction fingers


27


on which is provided the suction devices


14


, moves into the area of the tip A of the cycloidal path Z, a blank


34


is sucked from the magazine


23


, and when the suction arm


13


leaves the tip A, this blank


34


is held by the suction devices


14


and is pulled out of the magazine


23


past the holding noses


24


. When moving through the arc from tip A to tip B, the edge


35


of the blanks


34


remote from the sun and planet gear


1


, is guided along a guideway


25


so that the flat blank


34


is erected into a sleeve. Prior to the suction arm


5


reaching tip B, the blank


34


is transferred to a moving transport device


26


. The vacuum of the individual suction arms


5


are controlled mechanically by a circular-arc segment inserted into the spur gear


15


. The air is sucked off through suction passageways


28


,


29


,


30


and a line


31


from the suction devices


14


so that the blank


34


will be adhered to the suction devices


14


by the suction force.




This system is particularly advantageous during the suction and erection since the blank


34


can at any time be held both parallel to the magazine


23


and also to the transport device


26


so that wider blanks


34


can also be easily processed. In addition it is advantageous that during the removal from the magazine


23


a movement in direction of the magazine


23


takes place almost exclusively, whereas the blank


34


has during the transfer to the transport device


26


already an inertial movement component in transport direction.




A further advantage is that any desired number of planets


8


with suction arms


13


can be fastened on the rotor


6


. Thus it is, for example, possible when the number of pairs of suction arms


27


is increased from three to four to achieve a 33 percent increase in performance, whereas the driving speed and thus the suction, erection and transfer time remains the same as in the case of three pairs of suction arms


27


.




List of Reference Numerals




A,B,C,D Tips




E,F radius




G eccentricity




H crank radius




Z cycloidal path






1


sun and planet gear






2


,


3


gear step






4


frame






5


suction arm






6


rotor






7


drive shaft






8


planet






9


hollow shaft






10


spur gear






11


crank






12


shaft






13


suction arm






14


suction device






15


spur gear






16


intermediate gear






17


rotor






18


crank






19


shaft






20


spur gear






21


intermediate gear






22


spur gear






23


magazine






24


holding noses






25


guideway






26


transport device






27


pair of suction fingers






28


,


29


,


30


suction passageway






31


line






34


blank






35


edge






36


delivery station






37


receiving station






38


transport device



Claims
  • 1. A device for removing flat blanks of collapsed boxes from a delivery station, and for transferring the boxes to a receiving station which includes a transport device, comprising plural suction arms with suction devices supported thereon, the suction arms being rotatably supported for movement on a closed cycloidal path, wherein the cycloidal path is defined by plural tips separated by curved segments lying therebetween, wherein the delivery station and the receiving station are each arranged at a respective tip of the cycloidal path, and comprising a rotor for effecting movement of the suction arms, wherein a sun and a planet gear are provided on the rotor, the sun and planet gear delineating the cycloidal path, and wherein the suction arms are aligned parallel to one another and to a transport direction of the transport device.
  • 2. The device according to claim 1, wherein at least three of the suction arms are provided on the device.
  • 3. The device according to claim 1, wherein at least three pairs of the suction arms are provided on the device.
  • 4. The device according to claim 1, wherein the rotor is continuously driven.
  • 5. The device according to claim 1, wherein a magazine for storing the flat blanks is provided at the delivery station.
  • 6. The device according to claim 1, wherein a guideway is provided along the cycloidal path between the delivery station and the receiving station, the guideway being configured to engage one edge of each blank in order to deform and erect the blank of a collapsed box.
  • 7. A transfer device for removing flat blanks of collapsed boxes from a delivery station and transferring the blanks to a receiving station that includes a transport device, comprising:a sun and planet gear arrangement; and suction arms supported by the planet gear arrangement at spaced locations about a circumference of the gear arrangement and aligned parallel to each other, said suction arms including suction devices; wherein said sun and planet gear arrangement move the suction arms about a closed cycloidal path, the cycloidal path being defined by plural tips separated by curved segments lying therebetween, and wherein the delivery station and the receiving station are each arranged at a different one of the tips of the cycloidal path.
  • 8. The transfer device of claim 7, wherein the suction arms are aligned parallel to each other during the movement about the closed cycloidal path.
  • 9. The transfer device of claim 7, wherein the suction arms comprise a pair of suction arms at the spaced locations about a circumference of the gear arrangement.
  • 10. The transfer device of claim 7, the sun and planet gear arrangement comprising a frame, a drive shaft supported on the frame, a rotor fixedly connected to the drive shaft and planets supported on the rotor.
  • 11. The transfer device of claim 10, the sun and planet gear arrangement including a support shaft supporting the suction arms, one end of each of the support shafts being secured to a corresponding one of said planets.
  • 12. The transfer device of claim 11, including gear steps superposed over the sun and planet gear arrangement to maintain the suction arms parallel to each other.
  • 13. The transfer device of claim 7, wherein the lengths of the support arms define planes parallel to a plane defined by the transport direction of the transport device.
Priority Claims (1)
Number Date Country Kind
101 00 968 Jan 2001 DE
US Referenced Citations (17)
Number Name Date Kind
4050574 Chenevard et al. Sep 1977 A
4197790 Dietrich et al. Apr 1980 A
4530686 Everson et al. Jul 1985 A
4537587 Langen Aug 1985 A
4871348 Konaka Oct 1989 A
4881934 Harston et al. Nov 1989 A
5054761 Dietrich et al. Oct 1991 A
5061231 Dietrich et al. Oct 1991 A
5078669 Dietrich et al. Jan 1992 A
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Foreign Referenced Citations (2)
Number Date Country
40 29 520 Mar 1992 DE
1 152 321 May 1969 GB
Non-Patent Literature Citations (1)
Entry
U.S. Ser. No. 10/081 140, Applicant: Thomas Wyss, et al., filed Feb. 22, 2002, including specification, claims and 1 sheet of drawings.