This application is the U.S. national phase of International Application No. PCT/EP2013/000512 filed 21 Feb. 2013 which designated the U.S. and claims priority to DE 10 2012 003 524.1 filed 24 Feb. 2012, the entire contents of each of which are hereby incorporated by reference.
The present invention relates to a device for rolling up and unrolling a material web onto and from a shaft in accordance with the preamble of claim 1. Devices of this type may be used as a shading device, screen device and/or demarcation device.
In the devices known in the art for rolling up and unrolling a material web onto and from a shaft, a first fastening end of the material web is conventionally fastened to a holding structure, for example to a window beam or to a wall. At a second fastening end, opposite the first fastening end, the material web is fastened to a circumference of the shaft in such a way that by rotation about an axis of rotation and symmetry the material web is rolled up and unrolled on a central portion of the shaft, depending on the direction of rotation of the shaft. For guiding or tensioning the shaft, it has a rim portion in each of the two axial end regions, a tensioning rope in each case being fastened to the respective circumferences of the rim portions. The tensioning ropes can be rolled up and unrolled on the respective rim portions by rotating the shaft, depending on the direction of rotation. The material web is fastened to the circumference of the central portion of the shaft and the tensioning rope is fastened to the circumferences of the rim portions of the shaft in such a way that the shaft moves away from the holding structure as a result of the shaft being rotated in an unrolling direction and the material web unrolls from the central portion of the shaft, the tensioning ropes being rolled up on the respective rim portions of the shaft during this unrolling rotation of the shaft. By contrast, if the shaft is rotated in a rolling-up direction counter to the unrolling direction, the shaft moves towards the holding structure and the material web is rolled up onto the central portion of the shaft, the tensioning ropes being unrolled from the respective rim portions of the shaft during this rolling-up rotation of the shaft.
In an arrangement in which the material web is to be unrolled from the shaft in the vertical direction, the shaft is driven by the gravity acting thereon and set in rotation, causing the material web to unroll from the shaft. By contrast, once the device has been mounted in such a way that the material web is to roll out obliquely or evenly horizontally, the shaft is still only driven insufficiently by the gravity acting thereon, and so the shaft has to be rotated by hand or by a motor.
During the unrolling movement of the shaft, in which the planar material unrolls from the shaft, the radial distance of the planar material from the axis of rotation decreases with increasing roll-out length. If the radial distance of the tensioning ropes from the axis of rotation remained constant during the unrolling movement of the shaft, the tension of the planar material would depend on the roll-out length. To make the material web remain uniformly tensioned irrespective of the roll-out length thereof from the shaft, the rim regions of the shaft are of a conical shape such that irrespective of the roll-out length of the planar material the radial distance of the tensioning ropes from the axis of rotation is always identical to the radial distance of the planar material from the axis of rotation.
In a device of this type known in the art, the shaft has to be driven either by hand or by a motor, for example via a separate Bowden cable, which is for example connected to an end face of the shaft in the region of the axis of rotation thereof so as to be rotatable.
The devices known in the art thus have a large number of components so as to have satisfactory functionality. As a result, devices of this type are expensive to manufacture and complicated to install. Further, these devices are highly fault-prone because of the large number of components.
Thus for example DE 681428 discloses a drive mechanism for the rolling and winding-up means on roller blinds for banks of window in blackout devices, the roller blind being fastened in a clamping strip above the window and being wound up on a roller bar which also serves as a bottom bar. The roller bar can be rolled up and unrolled by way of a running cable, which winds up thereon in a guide roller and is held on the upper side of the window, and a winding cable, which is fastened to the roller bar and rotates it by means of a winding roller.
The object of the present invention is to provide an improved device for rolling up and unrolling a material web onto and from a shaft, which device comprises fewer components, is simpler to install, and ensures sufficient tension of the material web irrespective of the roll-out length thereof, and in which the shaft is further reliably driven, in particular in an arrangement in which the material web is unrolled from the shaft obliquely or horizontally.
This object is achieved by a device having the features of claim 1 for rolling up and unrolling a material web onto and from a shaft. Advantageous embodiments are disclosed in the dependent claims.
More precisely, in the device according to the invention, a first radial distance assigned to any given roll-out length of the material web, between the material web and an axis of rotation of the shaft, differs from a second radial distance assigned to this roll-out length, between a tensioning rope and the axis of rotation of the shaft. This ensures that even for horizontal application of the device, in which the material web is to have a largely horizontal orientation when unrolled, the material web is reliably wound onto or from the central portion of the shaft when a force is exerted on the shaft via the tensioning ropes.
A force transmitted to the shaft via the tensioning ropes acts on the points of the rim portions at which the tensioning ropes separate tangentially from the corresponding rim portions of the shaft. Since the tensioning ropes are connected to the material web via the shaft, this force is exerted on the holding structure, which applies a counter force in accordance with Newton's third law (force=counter force). This counter force acts on the contact point between the material web and the central portion of the shaft, and acts in the opposite direction from the force transmitted by the tensioning rope, in accordance with Newton's concept of reaction. Because of the different radial distance of the material web from the axis of rotation and of the tensioning ropes from the axis of rotation, a first torque exerted on the shaft via the material web differs from a second torque exerted via the tensioning ropes. The first torque and the second torque are opposite in direction, but have different absolute values, since the first distance is different from the second distance. This results in a difference torque which drives the shaft.
The torque difference corresponds to the product of the exerted force with the difference between the first radial distance and the second radial distance. In other words, this acts on the contact point between the material web and the circumference of the central portion of the shaft and causes the shaft to rotate.
In the device according to the invention, the tensioning ropes serve both to tension the material web and to guide the shaft, and further serve to drive the shaft, and thus to roll up or unroll the material web onto or from the central portion of the shaft. The device according to the invention merely comprises three essential components, specifically the material web, the shaft onto or from which the material web is wound or unwound, and two tensioning ropes, which can be rolled and unrolled on the rim regions of the shaft. The device according to the invention therefore only has a few components, and so it is particularly simple to manufacture and to install. Further the small number of components means that the device according to the invention is less fault-prone.
Preferably, the tensioning ropes are made resilient, and when tensioned exert a force directed away from the holding structure onto the shaft, in such a way that the shaft is driven by means of the force exerted by the tensioning ropes. An embodiment of this type has the advantage that no separate force exertion means, such as an electric motor or the like, has to be used for the shaft to be driven.
Preferably, the device comprises a force storage device, which is operatively connected to the tensioning ropes and exerts a force directed away from the holding structure on the tensioning ropes. As a result, the shaft can be driven by means of the force exerted by the force storage device. The force storage device may for example consist of a tension spring or else of two tension springs or a plurality of tension springs.
Preferably, the first distance assigned to any given roll-out length of the material web, between the material web and the axis of rotation, is greater than the second distance assigned to this roll-out length, between the tensioning rope and the axis of rotation. An embodiment of this type ensures that the first torque exerted on the shaft via the material web is greater than the second torque exerted on the shaft via the tensioning ropes. As a result of the torque difference between the first torque and the second torque, the shaft is driven away from the holding structure by the force transmission via the tensioning ropes. In other words, the torque difference between the first torque and the second torque acts on the contact point of the material web on the circumference of the central portion of the shaft, and so the shaft is driven as a result of this torque difference in such a way that it moves away from the holding structure.
As a result, in an embodiment of this type of the device, the material web is always unrolled from the central portion of the shaft when the shaft is not fixed in position; this fixing may be provided for example by a fixing means.
On the other hand, the first distance assigned to any given roll-out length of the material web, between the material web and the axis of rotation, may preferably be smaller than the second distance assigned to this roll-out length, between the tensioning rope and the axis of rotation. As a result, the first torque exerted on the shaft via the material web is smaller than the second torque exerted on the shaft via the tensioning ropes, and so the shaft is driven towards the holding structure by the force transmitted via the tensioning ropes as a result of the torque difference between the first torque and the second torque. In other words, the torque difference between the first torque and the second torque acts on the contact point of the tensioning ropes on the circumferences of the rim portions, and brings about rotation of the shaft towards the holding structure. This ensures that the material web is always rolled up completely on the shaft by the action of a force, more precisely a tensile force on the tensioning ropes, if the shaft is not fixed in position; this fixing may be provided for example by a fixing means.
Preferably, the rim portions of the shaft are made cylindrical. A configuration of this type is particularly simple and cost-effective.
Preferably, the two rim portions of the shaft are formed conically along the respective axial extensions thereof, at least in part, and therefore taper from a first diameter to a second diameter along the respective axial extensions thereof. The first, larger diameter may be adjacent to the central portion of the shaft; however, conversely, the second, smaller diameter may also be adjacent to the central portion of the shaft.
A configuration of this type of the rim regions of the shaft means that a tension of the material web can be maintained during the rolling and unrolling movement of the shaft and a corresponding rolling and unrolling of the material web onto and from the shaft, since the diameter of the material web, which varies with the roll-out length off the material web, is compensated by the varying diameter of the tensioning ropes on the rim portions of the shaft.
Preferably, when the shaft is rotated in the unrolling direction, for which the material web unrolls from the central portion of the shaft, the respective tensioning ropes on the respective rim portions of the shaft are rolled in the direction of the tapering of the rim portions. This ensures that the tension of the material web is sufficiently maintained, since when the material web is unrolled from the central portion of the shaft the first radial distance between the material web and the axis of rotation decreases as the roll-out length of the material web increases, and so this decreasing radial first distance is compensated in that the respective tensioning ropes are rolled up in the direction of the tapering of the rim portion during the roll-up movement of said ropes.
As the roll-out length of the material web increases, the tensioning ropes, which exert a tensile force, and/or the force storage device, for example in the form of a tension spring, become shorter. As a result of this shortening, the tensioning ropes and/or the force storage device exert a smaller force, in accordance with Hook's law. To compensate this force decreasing during the unrolling process of the material web, the difference between the first distance, between the material web and the axis of rotation, and the second distance, between the tensioning rope and the axis of rotation, preferably increases as the roll-out length of the material web increases. This ensures that the torque difference between the first torque and the second torque remains substantially constant over the entire roll-out length of the material web, in such a way that the shaft is driven with a constant torque, and the material web is therefore unrolled from the shaft at a constant unrolling speed.
On the other hand, when the shaft is rotated in the roll-up direction, for which the material web is rolled up on the central portion of the shaft, the respective tensioning ropes are preferably unrolled from the respective rim portions of the shaft in the direction of the widening of the rim portions.
Preferably, the difference between the second distance, between the tensioning rope and the axis of rotation, and the first distance, between the material web and the axis of rotation, becomes smaller in the process, in such a way that the torque difference remains substantially constant over the entire roll-out length of the material web.
Specifically, as the roll-out length of the material web decreases, the tensioning ropes and/or the force storage device become shorter, in such a way that they exert a smaller force. This force reduction is compensated by the increasing difference between the second distance and the first distance, in such a way that the shaft is driven in the direction of the holding structure at an approximately constant speed by the exerted force.
Preferably, the device comprises a tensioning means, which is operatively connected to the tensioning ropes and/or the force storage device, for tensioning the tensioning ropes and/or the force storage device. This has the advantage that, depending on the angular orientation of the unrolled material web and depending on the forces therefore required for unrolling or rolling up the material web, a correspondingly adapted bias can be applied. A tensioning means of this type may for example be provided in the form of a tension lock.
Preferably, the device further comprises an operating element, which is connected to an end face of the shaft in the region of the axis of rotation so as to be rotatable and which may for example be configured as an operating rope, operating lever or operating chain. By means of the operating element, a force can be applied to the shaft by hand and/or by a motor. If the force storage device and/or the tensioning ropes are mostly slack, the shaft can be displaced back into an initial position, counter to the force exerted by the tensioning ropes and/or by the force storage device, by means of the operating element, in such a way that the tensioning ropes and/or the force storage device are tensioned again.
In a further preferred embodiment, the device further comprises an additional shaft, on the circumference of which the first fastening end of the material web is directly fastened, in such a way that the material web can be rolled up and unrolled on a central portion of the additional shaft by rotating the additional shaft about an axis of rotation. In each of the two axial end regions thereof, the additional shaft comprises a rim portion, on the respective circumference of which a respective additional tensioning rope is fastened, it being possible to roll up and unroll the additional tensioning ropes on the respective rim portions by rotating the additional shaft and to fasten them to the holding structure. Rotating the additional shaft in an unrolling direction, making the additional shaft move towards the holding structure, causes the material web to unroll from central portion of the additional shaft and the additional tensioning ropes to be rolled up on the respective rim portions of the additional shaft. Rotating the additional shaft in a roll-up direction, making the additional shaft move away from the holding structure, causes the material web to roll up on the central portion of the additional shaft and the tensioning ropes to be unrolled from the respective rim portions of the shaft. A first radial distance assigned to any given roll-out length of the material web, between the material web and the axis of rotation, differs from a second radial distance assigned to this roll-out length, between the additional tensioning rope and the axis of rotation of the central shaft, in such a way that a first torque, exerted on the additional shaft via the material web, differs in direction and magnitude from a second torque, exerted on the additional shaft via the additional tensioning ropes, in such a way that the additional shaft is driven by the force transmitted via the additional tensioning ropes as a result of the difference between the first torque and the second torque.
By way of a device of this type, a shading or screening surface may for example be displaced variably back and forth in space, without the material web having to be fastened to the holding structure and therefore ending there. Thus, for example, a shading or screening surface can be created which appears not to be in contact with a fastening structure and thus appears to be mounted freely in space.
Further advantages, details and features of the invention may be taken from the embodiments described in the following. In the drawings, in detail:
In the following description, like reference numerals denote like components or like features, and so a description given for a component in reference to one drawing also applies to the other drawings, avoiding repeating the description.
As can be seen from
In each of the two axial end regions thereof, the shaft 1 comprises a rim portion 10, which is adjacent to the central portion and on the respective circumference of which a tensioning rope 3 is fastened in each case. The tensioning ropes 3 can be rolled up and unrolled on the rim portions 10 by rotating the shaft 1. The other ends of the tensioning ropes 3 are in turn fastened to a holding structure 8 or to a tensioning rope fastening means 9. The tensioning ropes 3 have a particular tension, in such a way that the shaft 1 is guided in the movement thereof when the material web 2 is rolled up or unrolled onto or from the shaft 1. Rotating the shaft 1 in an unrolling direction causes the shaft 1 to move away from the holding structure 8. In the process, the material web 2 is unrolled from the central portion of the shaft 1, and at the same time the tensioning ropes 3 are rolled up on the respective rim portions 10 of the shaft 1.
The device further comprises an operating element 11, which is connected to an end face 13 of the shaft 1 in the region of the axis of rotation so as to be rotatable and which may for example be configured as an operating rope 11, operating lever 11 or operating chain 11. By means of the operating element 11, the shaft can be moved upwards and/or downwards, in such a way that during a downwards movement the material web 2 unrolls from the central portion of the shaft 1 and during an upwards movement of the shaft 1 the material web 2 is rolled up on the central portion of the shaft 1.
It can be seen from
So that the tensioning rope 3 is always present at the correct radius during rolling up on the rim portion 10 of the shaft 1, the rim piece 10 may comprise guide channels 14, in such a way that the tensioning rope 3 is positioned on a roll-up line 12 when wound up.
In the situation shown in
The force storage device 21 exerts a tensile force F on the tensioning ropes 3. As a result of Newton's third law and the connection between the tensioning rope 3 and the material web 2 via the shaft 1, the holding structure 8, to which the second fastening end 4 of the material web 2 is connected, exerts an opposing counter force on the material web 2. The counter force exerted by the holding structure 8 is identical in magnitude to the tensile force F exerted on the tensioning rope 3 by the force storage device 21, but orientated in the opposite direction.
It can be seen from
In other words, the difference torque acts on the point of the shaft 1 at which the material web 2 leaves the shaft 1.
In
If the material web 2 is orientated obliquely rather than horizontally when unwound, not only the force F generated by the force storage device 21 acts on the shaft 1, but also a downhill component of gravity, which additionally contributes to unrolling the material web 2 from the shaft 1.
In the device according to the invention, it is therefore ensured that the unrolled material web 2 is tensioned by the tensioning rope 3 and moreover the tensioning rope 3 drives the shaft 1.
During the unrolling movement of the shaft 1, the force storage device 21 contracts, in such a way that during the unrolling movement the force exerted by the force storage device 21 decreases as the roll-out length L of the material web 2 increases. As a result, for a constant difference between the first radial distance R1 and the second radial distance R2, the shaft 1 is pulled towards the end position of the shaft 1 by the force storage device 21 more slowly as the roll-out length L increases.
However, so that the torque difference remains substantially constant over the entire roll-out length L of the material web 2, the shape of the rim portions 10 may be adapted in such a way that the difference between the first distance R1, between the material web 2 and the axis of rotation of the shaft 1, and the second distance R2, between the tensioning rope 3 and the axis of rotation of the shaft 1, increases as the roll-out length L of the material web 2 increases. A relationship of this type is shown in
Whereas
As a result, the first torque exerted via the shaft 1 via the material web 2 is smaller than the second torque exerted on the shaft 1 via the tensioning rope 3. The scalar magnitudes of the first and the second torque are represented symbolically by different-size arrows in
In the embodiment shown in
The operating rope 11 or operating element 11 need not necessarily be actuated by hand, but may also alternatively be driven by a motor.
It can be seen from
In an alternative embodiment (not shown in the drawings), the device according to the invention may comprise two deflection means 22, by means of which the tensioning ropes 3 and additional tensioning ropes 16 are respectively deflected. The tensioning ropes 3 may be interconnected and/or the additional tensioning ropes 16 may be interconnected. If the tensioning ropes 3 and/or the additional tensioning ropes 16 are resilient, the force required for the movement of the shaft 1 or additional shaft 15 is applied by the tensioning ropes 3 or additional tensioning ropes 16 themselves. Alternatively, a force storage device 21 in the form of a tension spring, to which the tensioning ropes 3 or additional tensioning ropes 16 are connected in each case, may be provided in each case between the tensioning ropes 3 and between the additional tensioning ropes 16. As a result of an embodiment of this type, merely a single tension spring is necessary on each side.
In a further embodiment (not shown), the device for rolling up and unrolling a material web 2 onto and from a shaft 1, 15 comprises a plurality of material webs 2, which can be rolled onto and from the shaft 1, 15 side by side. In this case, the operating rope 11 may be fastened on the shaft 1, 15 between the material webs 2.
Number | Date | Country | Kind |
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10 2012 003 524 | Feb 2012 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2013/000512 | 2/21/2013 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2013/124067 | 8/29/2013 | WO | A |
Number | Name | Date | Kind |
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238925 | Landon | Mar 1881 | A |
262398 | Gerard | Aug 1882 | A |
862644 | Kepler | Aug 1907 | A |
1486678 | Peters | Mar 1924 | A |
6874559 | Hicks | Apr 2005 | B1 |
Number | Date | Country |
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2743518 | Nov 2005 | CN |
101778990 | Jul 2010 | CN |
681 428 | Sep 1939 | DE |
40 38 419 | Jun 1991 | DE |
2 371 592 | Oct 2011 | EP |
2 787 826 | Jun 2000 | FR |
9-328979 | Dec 1997 | JP |
WO 9206268 | Apr 1992 | WO |
Entry |
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Chinese Search Resort issued in Application No. 201380010488.X dated Jul. 3, 2015 (translation). |
International Search Report for PCT/EP2013/000512 mailed May 24, 2013. |
Written Opinion of the International Searching Authority for PCT/EP2013/000512 mailed May 24, 2013. |
Number | Date | Country | |
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20150034261 A1 | Feb 2015 | US |