The present application claims priority of Luxembourg Patent Application No. LU 93005 filed on Mar. 21, 2016. The aforementioned application is hereby incorporated by reference in its entirety.
Field of the Invention
The field of the invention relates to a device for sealing a reagent container storing and providing liquids, in particular in an analyzer system. The invention also relates to a reagent container using such device for sealing, a cartridge for holding such reagent container, and a method for removing a liquid from such reagent container.
Brief Description of the Related Art
Automatic analyzer systems in clinical diagnostics and life science have to be supplied with different reagents to run biochemical processes. The reagents are usually stored in consumable bottles, containers, or vials. The reagent containers can be of different sizes and are transported into the analyzer system on a rack. In general, the cover of each of the reagent containers has to be removed prior to loading into the analyzer system. Thus, the reagent containers are in an open state in the analyzer system. As a result, due to open state of the reagent containers, the reagent evaporates and the concentration of the reagents changes, which may adversely affect the analysis.
Typical reagent containers are sealed with a foil or film. The foil is punctured by a pipettor when approaching the reagent container for the first time. Thus, the opening size can be as small as the diameter of a needle of the pipettor. Alternatively, the foil can be removed by a user prior inserting the particular reagent container into the analyzer system. Consequently, with foil sealed reagent containers, an open state is always present while being in the analyzer system. Since the entire surface of the contained liquid is in contact with the environment, the reagent may evaporate on the entire surface. Thus, with foil sealed reagent containers, a minimization of evaporation is not optimal. When pipetting the foil, only disposable needle tips are used, since a contact between the foil and the whole needle of the pipettor can not be avoided. When using pipettors with fixed needles, a cleaning of the whole needle is inevitable after every use. Such cleaning process is time-consuming, costly, and wastes a lot of cleaning fluid.
Further, an elastic septum can also be used for sealing the reagent container, which is attached to a lid of the container. This septum has either an opening gap or a predetermined point (i.e., breaking point), which opens when pipetting the reagent container for the first time. The opening gap or breaking point is usually formed as a line, a cross, or a star. The opening gap of the septum is not completely closed after pipetting the reagent container for the first time. However, due to the elasticity of the material used, the septum closes almost completely, when the needle of the pipettor is removed from the reagent container. The reagents are thus largely protected from evaporation. Again, with an elastic septum used for sealing the reagent container, a contact between the whole needle of the pipettor and the septum can not be avoided. Also, when using reusable needles (i.e., pipettors with fixed needles), a cleaning of the whole needle is inevitable after every use. Such cleaning process is time-consuming, costly, and wastes a lot of cleaning fluid.
A combination of an elastic septum and an opening mechanism is also known for sealing reagent containers, wherein the opening mechanism is attached to the lid of the reagent containers. The lid has an annular wedge-shaped part, by which the septum can be spread. The lid including the wedge-shaped part is biased by a coil spring in an upper position, in which the septum is closed. By pressing the lid against the biasing force of the coil spring towards a lower position, the septum is spread. Thus, the opening of the septum is not accomplished by the needle of the pipettor, but by the lid itself. The needle itself is thus not in contact with the septum. If the resistance holding the lid in the lower position is removed, the lid returns to the upper position by the biasing force of the coil spring. The septum is closed again. However, the opening mechanism for actuating the lid of the reagent container in a pipettor having three axes has a complex structure. Since the reagent containers are located in a single position in the analyzer system, a separate drive unit for opening and closing the elastic septum is necessary.
It is also common to use a folding or sliding mechanism for opening the lid of a reagent container in the analyzer system. These configurations are normally used with analyzer systems having the reagent containers arranged in a carousel. In such an arrangement, the pipettor is usually located at a fixed position and the reagent containers are rotated into the respective position below the pipettor by a rotational drive of the carousel. Within the rotational movement of the reagent container towards or away from the pipettor, the lid can be pushed against a fixed stop for actuating the folding or sliding mechanism of the lid into an opening or closing state. Thus, in a rotational loading system, the fixed stop can be arranged before the fixed pipettor, which causes an opening of the lid, and/or after the fixed pipettor, which causes a closing of the lid. Such folding or sliding mechanism for opening and closing the lid of a reagent container in the analyzer system is described, for example, in the European patent application EP 0 909 584 A2. However, with the one-time opening of the reagent container, for example during the loading and removal of the reagent containers from the analyzer system, evaporation of the reagents can not be prevented. Further, for an analyzer system having a pipettor system with three axes, the above can not be applied. For such a pipettor, since the reagent containers are located at one position, the lid can not be pushed against the fixed stop. Thus, an additional drive concept is necessary. As a result, the analyzer system becomes even more complex.
A further example for sealing a reagent container is disclosed in U.S. Patent Application Publication No. 2011/0293478 A1. Therein, a tube is inserted into a reagent container. The tube includes in its top portion an annular rim for bearing on the top end of the neck of the reagent container and means for centering in the neck of the reagent container. The tube has on its upper and lower end a slot, respectively. A suction needle is brought over the reagent container, so as to lie on the axis of the reagent container, and it is lowered into the container through the inserted tube close to the bottom thereof. The slot at the upper end of the tube enables an air flow between the neck of the reagent container and the annular rim, thereby enabling air to enter into the container while the reagent is being sucked up from the reagent-taking needle. In order to facilitate taking reagent from the container, the bottom end of the tube includes the lower slot through which reagent passes. With the lower slot of the tube, the liquid can be drawn in, and with the upper slot of the tube, the necessary pressure exchange can take place. By providing a tube inserted in the reagent container, the surface of the liquid, which is in contact with the environment, can be minimized. However, the reagents are not completely protected from evaporation, since the surface of the liquid contacting the environment is merely minimized. Indeed, the reagent located in the tube can evaporate and may cause a difference in the concentration of the reagent.
It is an object of the invention to reduce the evaporation of a liquid in a reagent container during the whole lifetime.
The instant invention provides a device for sealing a reagent container comprising an annular member configured to be inserted into the reagent container, wherein the annular member is configured to being movably coupled to the reagent container relative to its longitudinal center axis; an opening passing from a top end of the annular member to a bottom end of the annular member; and a sealing element arranged between the top end and the bottom end of the annular member for sealing the opening.
It is intended that the opening may have a conical shape, its smaller diameter end being at the bottom end of the annular member. The opening may be configured for abutting a bevel portion of a suction needle.
It is further envisaged the sealing element is configured to be penetrable by a needle tip of the suction needle. The sealing element can be formed as a flexible septum.
The annular member may have at least one recess, wherein the at least one recess can be formed at the outer circumferential surface of the annular member. The annular member may have an outer diameter slightly smaller than an inner diameter of the reagent container.
Another object of the present invention is a reagent container for storing and providing liquids, in particular in an analyzer system, comprising the device as described above that can be movably coupled to the reagent container relative to its longitudinal center axis; a main body; and a collar having an outlet, wherein the outlet including a guiding portion for guiding a suction needle into the inner of the reagent container.
The reagent container may further have a bottom end of the main body of the reagent container that is conically shaped.
A cartridge for holding of at least one reagent container as described above is a further object of the instant invention.
The invention relates further to a method for removing a liquid from a reagent container as described above, in particular in an analyzer system, comprising the steps of moving a suction needle downwards; guiding the suction needle by a guiding portion into an opening of an annular member of a device for sealing the reagent container; penetrating a sealing element with a needle tip of the suction needle; abutting a bevel portion of a suction needle with the opening of the annular member; pushing the annular member downwards, which is movably coupled to the reagent container relative to its longitudinal center axis, until the needle tip reaches the liquid stored in the reagent container; and taking liquid from the reagent container by the suction needle.
The invention will now be described on the basis of figures. It will be understood that the embodiments and aspects of the invention described in the figures are only examples and do not limit the protective scope of the claims in any way. The invention is defined by the claims and their equivalents. It will be understood that features of one aspect or embodiment of the invention can be combined with a feature of a different aspect or aspects of other embodiments of the invention. It shows:
The invention provides a device for sealing a reagent container, which is used in automatic analyzer systems. The device is configured such that the evaporation of the reagent is reduced during the whole lifetime. The lifetime includes the transport of the reagent in the container or vial from a producer to a user and the storage by the user. The invention provides a reduction of the evaporation of the reagent in the container after the first use. In some cases, the containers with the reagents remain over months in the automatic analyzer systems. In other cases, the containers are stored in fridges outside of the automatic analyzer systems.
The device for sealing the reagent container or vial may include an annular member or lid, which is configured to be inserted into the reagent container. The annular member is movably coupled to the container relative to its longitudinal center axis. The device may also include a sealing element arranged at a bottom end of the annular member. The sealing element can be formed as a flexible septum. The annular member may have an opening formed as a conical shape, wherein its smaller diameter end abuts with a bevel portion of a pipettor needle. The diameter of the tip of the pipettor needle is configured to be smaller than the smaller diameter end of the conical-shaped opening of the annular member. This configuration allows only the needle tip passing through the opening of the annular member. Since only the tip of the pipettor needle is exposed to the reagent during the following withdrawal thereof, the washing process of a non-detachable tip (e.g., a steel tip) is simplified. However, with this invention also disposable tips can be used.
The annular member is held by sticking friction between the annular member and the reagent container. When the pipettor needle is moved into the annular member, in particular into the opening, at slow speed, the tip of the needle opens the flexible septum and reaches downwards until the bevel portion of the needle abuts with the end of the opening. If the pushing force amount of the needle is greater that the sticking friction between the annular member and the reagent container, the annular member is moved downwards by the bevel portion of the needle. If the needle tip reaches the liquid surface, the pipettor needle will stop the movement. After a desired amount of reagent has been removed (i.e., after the sucking process of the pipettor needle) the needle is again moved upwards and the flexible septum closes. The annular member remains in its position due to the sticking friction between the annular member and the reagent container. The annular member may be moved in that way that it stays always above the reagent level with an air gap between the annular member and the liquid level of the reagent. During the transport or storage of the reagents containing magnetic beads, these beads may stick on the annular member or on the inner circumferential surface of the container. Due to the air gap provided between the movable annular member and the liquid surface, little shaking of the reagent container or vial will bring the beads back into the liquid.
The reagent container may comprise a collar or top portion having an outlet with a guiding portion, wherein the guiding portion is configured to guide the pipettor needle into the inner of the reagent container. The reagent container or annular member may comprise further a cap or foil-coating for sealing the reagent container before first use or for storing. As a result, the reagent in the container is covered by the movable device during the whole lifetime. A further advantage of the completely sealed reagent container is that the container can be rotated without any loss of liquid. Since all components of the above reagent container are formed with a low complexity, there is a high potential of saving costs if produced in high volume. The bottom of the reagent container may be formed as a cone for reducing dead volume. Further, the reagent container may comprise at least one foot element at its end portion for placing the reagent container in an upright position.
The invention relates also to a device for sealing a reagent container or vial having an annular member, which may be configured to float at the liquid surface of the reagent in the container or lid. In this alternative approach of the invention, the annular member is also movably formed, wherein the reagent container may comprise at least three ribs to stabilize the annular member and to keep the annular member in position. The annular member may have the form of a floating ring or floating cover having at least three recesses for accommodating the at least three ribs of the reagent container. The annular member also includes an opening where the pipettor needle is to be inserted. A flexible septum may be fixed on top of the annular member covering the opening. The reagent container or annular member may comprise further a cap or foil-coating for sealing the reagent container before first use or for storing. As a result, the reagent in the container is covered by the movable device during the whole lifetime. A further advantage of the completely sealed reagent container is that the container can be rotated without any loss of liquid. Since all components of the above reagent container are formed with a low complexity, there is a high potential of saving costs if produced in high volume.
The invention relates also to a cartridge for holding at least one reagent container. The cartridge is configured such that the at least one container with its collar or top portion can be placed in an upright position for enabling a support for upright handling.
The invention further relates to a device or cap for sealing a reagent container or bottle, where the reagent is filled in a bag with no air inside. On the upper side of the bag there is a cap. The cap has at least two parts, a movable part fixed at the bag and a second part, which is movably coupled with the fixed part. The moveable part may comprise an opening for inserting the pipettor needle. Small drill holes or notches may be connect the opening and the outside of the movable part of the cap. The movable part may be held in closed position by a spring. In this position, the drill holes are covered by the fixed part of the cap. If the needle tip drives downwards the moveable part will be pushed downwards. In the lower position there is a liquid connection between pipettor needle and bag content via the drill holes inside the movable cap. In this position, the liquid can flow through the hole into the aspirating pipettor needle. When the needle moves upwards, the cap will be closed by the spring. As a result, the reagent in the container is covered by the cap during the whole lifetime. Further advantages of the completely sealed reagent container are that the container or bottle does not need a separate sealing member, for example a septum, and that the container or bottle can be rotated.
In a further approach, the invention relates to a lid, which is clamped inside the reagent container or vial. The lid may be placed above the liquid level of the reagent. The lid may comprise a basin, which is filled with liquid through at least one hole formed in the basin. The pipettor moves the needle tip inside the basin to aspirate the liquid. The tip pushes the lid downwards. This may be done before, after or during the aspiration process. During the movement, the reagent can flow through the at least one hole into the basin. As a result, the reagent in the container is covered by the lid during the whole lifetime. Further advantages of the completely sealed reagent container are that the container or bottle does not need a separate sealing member, for example a septum.
The invention further relates to a device having a cap with a flexible material, which is fixed on the top of a reagent container or vial, or bottle. The cap may have a hole with a bevel section. The Diameter of the hole is smaller than the diameter of the pipettor needle. The needle stretches the hole. The pipettor aspirates the reagent through a tube. The cap may comprise a small gap for pressure equalization. The tube may comprise a valve to reduce evaporation of the liquid. In another approach, the above mentioned cap can also be formed with a piston pump.
The advantages of the invention of the present disclosure can be summarized as follows:
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In accordance with an even further aspect of the present invention, the cap 425 can be replaced by a device, which is formed as a known piston pump.
Number | Date | Country | Kind |
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93005 | Mar 2016 | LU | national |