1. Technical Field of the Invention
This disclosure relates generally to lighting systems, components, and methods and more particularly to a device for securing a shade to a light fixture.
2. Description of the Related Art
The lamp washer 10 is typically crimped to the shaft of the harp 8 at two positions. Prior to crimping, a threaded end of the finial support 12 is inserted through a central hole in the middle of the lamp washer 10. The other end of the finial support 12 is flattened and keyed to engage the shaft of the harp 8. Consequently, when the lamp washer is crimped to the shaft of the harp 8, the threaded end of the finial support 12 is positioned perpendicularly to the shaft of the harp 8. The lamp washer 10 and the finial support 12 are rigidly connected. That is, a force applied to the finial support 12 causes the lamp washer 10 to move and vice versa. Additionally, the keyed end of the finial support 12 allows one to screw and unscrew a finial 14 (see
A rotational force is typically applied when there is a shade 16 attached to the lamp fixture by a finial 14, as shown in
Neither situation outlined above is desirable. In the first case, the shade 16 may stop in a position that is too close, or even touching, a hot light bulb 6. This is frequently the cause of many fires. In the second case, the shade 16, the harp 8, or the entire lamp may be damaged if the force applied to the shade is sufficient to overturn the lamp.
Furthermore, the more the shade 16 is jostled over time, the looser the connection between the lamp washer 10 and the harp 8 becomes. This is due to the fact that metal at the crimped portion of the lamp washer 10 is in direct contact with the harp 8. Thus, the metal will start to wear down with each rotation of the lamp washer 10, making the overall connection less stable.
Embodiments of the invention address these and other disadvantages of the conventional art.
In the following detailed description, numerous exemplary embodiments of the invention are described. These embodiments are not limiting, but rather illustrate concepts of the invention that may be applied in many different embodiments. Thus, the scope of the invention should only be limited by the language of the appended claims. Throughout this detailed description, like reference numerals in the FIGURES refer to like elements.
The post 100 and the shade leveling ring 110 may be manufactured from any number of conventionally known materials such as metals, plastics, ceramics, or wood.
The difference between
As seen in
Furthermore, as mentioned above, only a tiny portion of the shade bracket 16A is in contact with the shade leveling ring 110. Thus, regardless of how tight the finial 14 is screwed onto the post 100, it is relatively easy to move the shade bracket 16A over the dome-shaped profile of the shade leveling ring 110.
In fact, when the finial 14 is merely tightened to the point where it prevents the shade bracket 16A from falling off the post 100, an additional advantage is achieved. The equally distributed weight of the shade 16 will cause the shade bracket 16A to seek a naturally balanced point on the shade leveling ring 110. Thus, if the shade 16 is bumped, the dome-shaped profile of the shade leveling ring 110 imparts a self-leveling action.
Of course, at some point further movement of the shade bracket 16A, the finial 14, and the post 100 in relation to the harp 8 and the shade leveling ring 110 will not be possible due to the shade bracket 16A or the post 100 impinging against the shade leveling ring 110. Consequently, unlike the conventional shade attachment device, the shade 16 will never come to rest in a position where it is too close to the light bulb 6, as shown in
Although the embodiments of the invention described above possess a shade leveling ring 110 with a dome-shaped profile, many other profiles and shapes are possible depending on the range of motion that the designer wishes to impart to the shade bracket 16A.
For example, raising the dome-shaped portion further from the flattened portion would result in the shade leveling ring 110 shown in
Other embodiments of the invention may alter the range of motion of the shade bracket 16A by having a shade leveling ring 110 that has a larger diameter hole than the diameter of the post 100. Still other embodiments of the invention may have a shade leveling ring that has a central hole that is not circular, but some other shape that allows more movement in certain directions and less movement in others. For example, the central hole may be substantially star-shaped or cross-shaped.
However, since the conventional S-cluster does not use a harp, the shade leveler 120 also includes a base 105 that has a ridge on top of it. The base 105 is affixed to the top of the riser 22. Like the embodiments explained above, the grooved bottom portion of the post 100 and the ridge on the base 105 interface with each other and allow the finial 14 to be tightened and loosened without turning the post 100. As usual, a conventional shade bracket 16A is held on the post 100 by a conventional finial 14.
While both of the shade leveling rings 110 in
The base 105, the post 100, and the shade leveling ring 110 may be manufactured from any number of conventionally known materials such as metals, plastics, ceramics, or wood.
While the embodiments of the invention described in
Like the other embodiments described above, a finial 14 is threaded on the post 100 to hold a shade bracket 16A against the dome-shaped portion of the shade leveling ring 110. However, in this case the finial ring 115 is inserted between the shade bracket 16A and the finial 14. The finial ring 115 also has a dome-shaped profile. The dome-shaped profile of the finial ring may or may not be the same as the dome-shaped profile of the shade leveling ring 110.
The finial ring 115 allows the shade bracket 16A to pivot on top of the shade leveling ring 110 even when the post 100 is rigidly affixed to the shade leveling ring 110. The rectangular slot 116 in the finial ring 115 allows the finial ring to move in relationship to the fixed post 100. Without the finial ring 115, the flat bottom surface of the finial 14 would otherwise contact the flat upper surface of the shade bracket 16A, preventing it from sliding on the dome-shaped upper surface of the shade leveling ring 110.
It should be apparent that in the embodiments described in
Referring to
Preferably, the portion of the harp rod 210 that is in contact with the ball of the ball head bolt 202 has a concave indentation to better support the convex surface of the ball head bolt 202, but this feature is not required. The concave indentation may be formed by stamping the harp rod 210 or by some other conventional technique.
The seat ring 204 is structured to be threaded on the threaded portion of the ball head bolt 202, and provides the surface upon which the conventional lampshade rests. The threaded portion of the ball head bolt 202 is also structured to accept a conventional finial, so that the conventional lampshade may be held firmly against the seat ring 204. The tension spring 206 is arranged such that it is in contact with an upper surface of the spherical portion of the ball head bolt 202, and in contact with a lower surface of the bracket 208.
As is shown in
The bracket 208 holds the ball head bolt 202 against an upper surface of the harp rod 210, but does not maintain the ball head bolt in a rigid relationship with the harp rod. That is, the opening of the bracket 208 where the ball head bolt 202 passes through the bracket is preferably larger than the diameter of the shaft of the ball head bolt. This allows the entire ball head bolt 202 to be tilted relative to the vertical axis, and the ball head portion of the ball head bolt to rotate where it is cupped by the concave portion of the harp rod 210. Of course, if the seat ring 204 were not threaded on the ball head bolt 202, the shaft of the ball head bolt 202 would, at some point, contact the opening in the bracket 208 and prevent the ball head bolt 202 from tilting any further away from the vertical axis. This maximum tilt limit arising only from the contact between the ball head bolt 202 and the bracket 208 will be referred to as φmax1.
The seat ring 204 is structured to be threaded on the end of the ball head bolt 202, and it should be apparent that the position of the seat ring on the ball head bolt may be adjusted by turning the seat ring counterclockwise or clockwise. Preferably, the seat ring 204 is positioned such that the bottom surface of the seat ring is parallel to an upper surface of the bracket 208, but not in direct contact with the upper surface. Otherwise, the lamp shade leveler 200 could not achieve any tilt. Thus, the seat ring 204 is positioned on the ball head bolt 202 such that there is a non-zero separation between the seat ring and the bracket 208 when the bottom surface of the seat ring and the upper surface of the bracket are aligned parallel to each other. However, at one particular position of the seat ring 204, the seat ring will begin to contact the bracket 208 when the ball head bolt 202 is at the maximum tilt position φmax1. At this position of the seat ring 204, the maximum tilt becomes limited by the contact between the seat ring and the bracket 208, not by the contact between the ball head bolt 202 and the bracket. The maximum tilt limit arising only from the contact between the seat ring 204 and the bracket 208 will be referred to as φmax2. In most cases,
As the distance between the parallel surfaces of the seat ring 204 and the bracket 208 becomes smaller, the amount of tilt φ that may be achieved by the shade leveler 200 becomes smaller as well.
In the illustrated embodiments, the threaded portion of the ball head bolt 202 is designed to limit the minimum separation between the parallel surfaces of the seat ring 204 and the bracket 208. This minimum separation corresponds to a design tilt limit that will be referred to as φdes. Thus, in the illustrated embodiments, when the seat ring 204 is in its lowest position on the ball head bolt 202, the amount of tilt φ that the shade leveler 200 can achieve is between 0° and φdes (0°≦φ≦φdes). In preferred embodiments of the invention, the design tilt limit φdes is about 8°. In alternative embodiments, the design tilt limit φdes may be smaller than 8°. Of course, a tilt that is greater than the design tilt limit φdes may be achieved if the seat ring 204 is not placed in a position corresponding to the minimum separation between the parallel surfaces of the seat ring 204 and the bracket 208.
As was indicated above, the tension spring 206 is arranged in contact with an upper surface of the spherical portion of the ball head bolt 202 and in contact with a lower surface of the bracket 208. The tension spring 206 is structured such that it pushes against the lower surface of the bracket 208, firmly seating the convex surface of the spherical portion of the ball head bolt 202 into the concave indentation on the harp rod 210. However, the tension spring 206 is also structured such that the convex surface of the spherical portion of the ball head bolt 202 may slide against the concave indentation on the harp rod 210. Preferably, the tension spring 206 does not provide a sufficient force to prevent a conventional lampshade attached to the shade leveler 200 from being placed in a desired position by applying an outside force to the shade leveler. This is what would occur, for example, if a person wished to change the position of the shade. On the other hand, the tension spring 206 does provide a sufficient force to prevent the conventional lampshade from moving due to the force of gravity.
Thus, using the shade leveler 200, a person could tilt a conventional shade 212 attached to the shade leveler up to φdes away from the horizontal plane, and the tilt may be in any direction (360°) around a vertical axis that is perpendicular to the horizontal plane.
Furthermore, because the shade leveler 200 allows a tilt of up to ides in all directions around the vertical axis, the shade leveler may prevent the lampshade 212 from being damaged or the lamp from being knocked over when a displacing force is applied. According to preferred embodiments of the invention, the tension spring 206 may include spring steel, although other flexible or semi-flexible materials may be used.
The use of the tension spring 206 is also advantageous in embodiments of the invention because it may prevent metal-to-metal contact between the spherical portion of the ball head bolt 202 and the bracket 208. Without the tension spring 206, the connection between the ball head bolt 202 and the bracket 208 would become increasingly loose, requiring constant re-adjustment of the lampshade 212 position or replacement of the lamp shade leveler.
In operation, the shade leveler 300 is very similar to the shade leveler 200 illustrated in
Referring to
Functionally, the threaded cap 308 serves a similar purpose as the bracket 208 of
As illustrated in
As illustrated in
The threaded cap 308 holds the ball head bolt 302 against an upper surface of the harp rod 210, but does not maintain the ball head bolt in a rigid relationship with the harp rod. That is, the opening of the threaded cap 308 where the ball head bolt 302 passes through the threaded cap 308 is preferably larger than the diameter of the shaft of the ball head bolt. This allows the entire ball head bolt 302 to be tilted relative to the vertical axis, and the ball head portion of the ball head bolt to rotate where it is cupped by the concave portion of the pipe coupling 310. Of course, if the seat ring 304 were not threaded on the ball head bolt 302, the shaft of the ball head bolt would, at some point, contact the opening in the threaded cap 308 and prevent the ball head bolt 302 from tilting any further away from the vertical axis. This maximum tilt limit arising only from the contact between the ball head bolt 302 and the threaded cap 308 will be referred to as φmax1.
The seat ring 304 is structured to be threaded on the end of the ball head bolt 302, and it should be apparent that the position of the seat ring on the ball head bolt may be adjusted by turning the seat ring counterclockwise or clockwise. Preferably, the seat ring 304 is not positioned such that the bottom surface of the seat ring is parallel to and in direct contact with an upper surface of the threaded cap 308. Otherwise, the lamp shade leveler 300 could not achieve any tilt. Thus, the seat ring 304 is preferably positioned on the ball head bolt 302 such that there is a non-zero separation between the seat ring and the threaded cap 308 when the bottom surface of the seat ring and the upper surface of the threaded cap are aligned parallel to each other. However, at one particular position of the seat ring 304, the seat ring will begin to contact the threaded cap 308 when the ball head bolt 302 is at the maximum tilt position φmax1. At this position of the seat ring 304, the maximum tilt becomes limited by the contact between the seat ring and the threaded cap 308, not by the contact between the ball head bolt 302 and the threaded cap. The maximum tilt limit arising only from the contact between the seat ring 304 and the threaded cap 308 will be referred to as φmax2.
As the distance between the parallel surfaces of the seat ring 304 and the threaded cap 308 becomes smaller, the amount of tilt φ that may be achieved by the shade leveler 300 becomes smaller as well. In the illustrated embodiments, the threaded portion of the ball head bolt 302 is designed to limit the minimum separation between the parallel surfaces of the seat ring 304 and the threaded cap 308. This minimum separation corresponds to a design tilt limit that will be referred to as φdes. Thus, in the illustrated embodiments, when the seat ring 304 is in its lowest position on the ball head bolt 302, the amount of tilt φ that the shade leveler 300 can achieve is between 0° and φdes (0°≦φ≦φdes). In preferred embodiments of the invention, the design tilt limit φdes is about 8°, but in other embodiments the design tilt limit may be less than that.
Similar to the embodiments illustrated in
Thus, using the shade leveler 300, a person could tilt a conventional shade 312 attached to the shade leveler up to φdes away from the horizontal plane, and the tilt may be in any direction (360°) around a vertical axis that is perpendicular to the horizontal plane.
Furthermore, because the shade leveler 300 allows a tilt of up to φdes in all directions around the vertical axis, the shade leveler may prevent the lampshade 312 from being damaged or the lamp from being knocked over when a displacing force is applied (e.g., the lampshade is accidentally struck by another object). According to preferred embodiments of the invention, the tension spring 306 may include spring steel, although other flexible or semi-flexible materials may be used.
Referring to
Other shapes for the tension spring 306 are anticipated. For example, the edge of the tension spring 306 that contacts the surface of the threaded cap 308 may be continuous, circular, and completely surround the opening. In other embodiments of the invention, the edge that contacts the threaded cap 408 may be continuous but have an irregular polygonal shape or a regular polygonal shape such as square, pentagonal, hexagonal, octagonal, etc. In other embodiments, the curved edges of the tension spring 306 may not be continuous but may have multiple curved edge portions that are separated by edges that are substantially flat.
According to preferred embodiments of the invention, the tension spring 306 consists of spring steel, but it is anticipated that other flexible materials may alternatively be used, either alone or in combination.
According to the illustrated embodiments of the invention the tension spring is also advantageous in that it prevents metal-to-metal contact between the spherical portion of the ball head bolt 302 and the threaded cap 308. Without the tension spring 306, the connection between the ball head bolt 302 and the threaded cap 308 would become increasingly loose, requiring constant re-adjustment of the position of the lampshade 312 or replacement of the lamp shade leveler 300.
Referring to
The shade leveler 400 also includes a tension spring 406 and a bolt coupling 410. The bolt coupling 410 includes a hole with radially inward-facing threads that are configured to engage radially outward-facing threads (not shown) of a bolt or a screw. The diameter of the hole containing the radially inward-facing threads of the bolt coupling 410 may be varied to accommodate any size bolt or screw. Like the pipe coupling 310 of
Referring to
That is, the tension spring 406 is arranged in contact with an upper surface of the spherical portion of the ball head bolt 302 and in contact with a surface of the threaded cap 308. The tension spring 406 is structured such that it pushes against the surface of the threaded cap 308, firmly seating the convex surface of the spherical portion of the ball head bolt 302 into the concave indentation on the bolt coupling 410. However, the tension spring 406 is also structured such that the convex surface of the spherical portion of the ball head bolt 302 may slide against the concave indentation on the bolt coupling 410. Preferably, the tension spring 406 does not provide a sufficient force to prevent a conventional lampshade attached to the shade leveler 400 from being placed in a desired position by applying an outside force to the shade leveler. This is what would occur, for example, if a person wished to alter the position of the shade. On the other hand, the tension spring 406 preferably provides a sufficient force to prevent an attached conventional lampshade from moving due to the force of gravity.
Over time, metal-to-metal wear between the tension spring 406 and the head of the ball head bolt 302 may require additional force to be applied to the tension spring 406. This is easily accomplished by adjusting the position of the threaded end cap 308 on the bolt coupling 410.
Thus, using the shade leveler 400, a person could tilt a conventional shade attached to the shade leveler up to φdes away from the horizontal plane, and the tilt may be in any direction (360°) around a vertical axis that is perpendicular to the horizontal plane.
Furthermore, because the shade leveler 400 allows a tilt of up to φdes in all directions around the vertical axis, the shade leveler may prevent a conventional lampshade from being damaged or the lamp from being knocked over when a displacing force is applied (e.g., the lampshade is accidentally struck by another object). According to preferred embodiments of the invention, the tension spring 406 may include spring steel, although other flexible or semi-flexible materials may be used.
Having described and illustrated the principles of the invention in several exemplary embodiments, it should be apparent that the invention can be modified in arrangement and detail without departing from such principles. The inventor regards the subject matter of the invention to include all combinations and sub-combinations of the various elements, features, functions and/or properties disclosed herein. The inventor claims all modifications and variations falling within the spirit and scope of the attached claims.
This application is a continuation-in-part of U.S. patent application Ser. No. 10/722,748, which was filed on 26 Nov. 2003, now U.S. Pat. No. 7,008,083 B2, issued Mar. 7, 2006, which is incorporated by reference in its entirety.
Number | Name | Date | Kind |
---|---|---|---|
1974947 | Berger | Sep 1934 | A |
2495209 | Chilo | Jan 1950 | A |
2532821 | Rosenfeld | Dec 1950 | A |
2706771 | Berger | Apr 1955 | A |
2745002 | Hoffman | May 1956 | A |
2805329 | Golden | Sep 1957 | A |
3016455 | Goldfine | Jan 1962 | A |
4414618 | Jacobson | Nov 1983 | A |
4493011 | Spector | Jan 1985 | A |
4633378 | Reisman | Dec 1986 | A |
4827382 | Feliks | May 1989 | A |
5392204 | Schumaker | Feb 1995 | A |
6227680 | Arndt | May 2001 | B1 |
Number | Date | Country | |
---|---|---|---|
Parent | 10722748 | Nov 2003 | US |
Child | 11344038 | US |