This application claims priority to German patent application number 10 2017 110 516.6, filed May 15, 2017, the contents of which are incorporated herein by reference.
The invention relates to a device for separating paper sections from a paper web wound onto a paper roll in accordance with the pre-characterizing clause of claim 1 as well as to a knife for separating the paper sections in accordance with the pre-characterizing clause of claim 7.
A device for separating paper sections as well as a knife for a device of that type is known from DE 20 03 354 A. This prior-art device comprises a perforating device for dividing the paper band into individual sheets that contains a rotatable knife with a perforating cutting edge and—rotating synchronously with the latter—with a slotted roller that is equipped with a slit that serves to accept the radially outer part of the knife. The cutting edge of the knife is embodied with a sawtooth shape. Additionally, the knife comprises a plurality of grooves, into which engage the ridges of a counterpart when the knife is moving into the immediate vicinity of the slotted roller and is moving past it in a rotating manner. The knife passes the slotted roller in a rotating manner, so that the radially outer part of the knife engages into the slit and the knife's cutting edge perforates the entire width of the paper web, with the exception of those parts of the paper web that are situated opposite the grooves. The unperforated portions of the web possess sufficient tensile force to allow the user to pull the paper web from the dispenser using a gentle steady pulling force.
US 2005/0224860 A1 relates to a paper dispenser, which comprises a housing with a cover, a cylinder drum, a cutter device integrated in the cylinder drum, as well as an energy storage mechanism. The cutter device comprises two knifes that are arranged spaced some distance apart. The distance between the knifes can be adjusted via an eccentric element situated in a region between the knifes so that it becomes possible to deliver sections of different sizes during the dispensing of a paper web. Consequently, it is possible to use paper webs with different tensile strengths in the same dispenser.
DE 28 14 792 A1 relates to a device for issuing paper sections of a predetermined length and comprises a device for separating the paper section from the paper web wound onto a paper roll and for allowing easy access to the paper web following the dispensing of the separated paper section, whereby the device is operated by pulling on a paper end. The device consists of at least one cutting roller, which has a width that corresponds to at least the width of the paper web, and which features a cutting line that at least partially encloses an angle α—different from zero—with the generatrix of the cutting roller. The cutting roller comprises a fixed knife, which substantially extends over the entire width of the roller and protrudes from the roller shell. Associated with the cutting roller is a pressure roller, which has a slit-shaped opening that matches the knife arrangement. The two rollers are coupled to each other by means of geared wheels, which possess a partial circle diameter that corresponds to the roller diameters, and which effect a synchronous movement of the roller in such a way that the paper web—stretched tightly across the slit-shaped opening—is perforated by a knife, whereby during the course of this cutting process the knife penetrates into the slit-shaped opening.
The knife comprises a cutting edge that is embodied sawblade-like. According to this prior art, a cutting line of the knife forms an angle α with the generatrix of the cutting roller, whereby the angle corresponds to the constant angle of inclination of the helical line. Pulling the end of the paper web results in a rotation of the cutting roller by way of frictional contact. The knife engaging the paper web, which has been stretched tight with the help of the deflection roll, marks the start of the separation process of the paper section from the subsequent paper web. This separating process is not completed before the end of the knife engages with the paper web and a sufficiently large piece of the following paper web protrudes from the dispenser and is easily accessible by hand for the subsequent paper dispensing process.
EP 1 153 565 A1 relates to a mechanism for cutting and providing sections of a tape material, in particular paper towels, comprising at least one cylinder, which in a support structure is free to rotate about one axis and drags along an end section of at least one web, whereby arranged in the cylinder is/are one or several movable knife/s, which may protrude from the cylinder for cutting the end section of the paper web, whereby the knifes are connected to a shaft that is free to rotate about one axis, e.g. oriented parallel to the longitudinal axis of the cylinder. The shaft comprises at least one first means, which protrudes from one side of the cylinder and is free to rotate about an angular portion of a circumference. The rotational movement is effected by at least one second means, which shifts along a direction parallel to the longitudinal axis of the movable knife and rotates about the axis, whereby the rotation-translation movement of this second means is synchronized to the rotational movement of the cylinder. The rotational movement of the cylinder is initially started by pulling on the paper web for a distance equivalent to half a rotation, whereby subsequently the second half rotation is caused by a tension spring, which is connected between a side wall and a geared wheel that is connected to the axle of the cylinder. A knife with a sawtooth geometry is used for cutting the paper.
DE 36 90 545 T1 relates to a dispenser for rolls of flexible tape material, comprising a feed roll and a cutter blade. The cutter blade consists of a series of teeth, which are arranged some distance from each other along the length of the blade. In this prior art, four pairs of teeth are present along the length of the blade, whereby these pairs of teeth are separated by cut-outs. Employing this shape of cutting edge allows the cutting action that is performed on the web of the flexible band material when it is supplied via the feed roll to result in a straight cut that extends in parallel to the axis of the feed roll, but this leaves three small sections of the web uncut, which correspond to the width of the sections and to the length of the sections still on the circumferential surface of the feeder roll.
By leaving these small uncut sections of the web, which across the width of the web contain a section between each other, serves to maintain the continuity of the web, when the web has essentially already been cut but still remains within the confines of the dispenser chassis before reaching the dispensing outlet. When the web is pulled further out of the dispenser housing by the future user of the now determined sheet length, the future user applies a low level of pulling force, which very easily separates the spaced-apart uncut sections, which are formed by the configuration of the cutting blade and the spacing between the slits arranged in the circumferential surface of the feed roll.
Starting from this basis, the objective of the present invention is to further develop a device of the type mentioned above in a way so that paper webs of high strength and elasticity can be cut and dispensed in a reliable and trouble-free manner.
Another objective of the invention is to further develop a cutting knife of the above-mentioned type in a way so that paper webs of varying strength and elasticity, in particular paper webs of high strength and elasticity, can be cut in a reliable and trouble-free manner.
This objective is met by the invention for example with the features of claim 1.
Each of the cut-outs comprises two cutting edges, which extend in parallel to each other and extend transversely to the longitudinal extent of the knife, whereby at least one of the cutting edges is a cutting edge of a group of teeth bordering the cut-out. A maximum length of the cutting edges is achieved by embodying the cutting edges of the group of teeth bordering the cut-outs in parallel or substantially in parallel.
Along its circumferential surface, the cutting roller comprises circumferential grooves, each of which corresponds to one of the cut-outs. The width and the depth of the groove preferably correspond to the width and the depth of the cut-out.
In an especially preferred embodiment, it is intended that the slit-shaped opening of the pressure roller comprises bridges extending along the circumferential direction, whereby a width and a spacing of the bridges corresponds to the width and a spacing of the cut-outs in the knife, so that during a relative movement between the cutting roller and the pressure roller, the bridges engage into the cut-outs of the knife and work together with the adjoining cutting edges in a scissor-like manner. This achieves a clean cut in the area of the bridges, which in turn leads to a smooth and trouble-free continued transport of the paper section and simplifies tearing-off the paper section.
Further it is intended in a preferred embodiment that the knife comprises a knife edge that protrudes from the cutting roller and forms an angled section. This ensures that during a relative movement between the cutting roller and the pressure roller, at the moment when the knife edge penetrates into the paper web stretched along the circumferential surface of the pressure roller, the entry angle will be set to an optimum value.
The angled section preferably comprises the groups of teeth and is angled relative to the blade along a deflection line with an angle α with 15°≤α≤50°, preferably α=35°.
It is further intended that the cutting roller comprises two sections with a preferably semi-circular cross-section, and that the blade of the knife is fixed in position, e.g. clamped, between the semi-circular sections. This embodiment facilitates both a simple assembly and an uncomplicated exchange of the knife.
To achieve an optimum scissor action between the transversely extending cutting edges of the knife and the radial bridges of the pressure roller, it is intended that the spacing between the bridges of the pressure roller corresponds to the width of a group of teeth of the knife edge.
The invention further relates to a knife for a device for separating paper sections from a paper web wound onto a paper roll, whereby the knife comprises a knife blade with teeth and/or groups of teeth, which are arranged spaced apart along the length of the knife blade, whereby the teeth and/or groups of teeth are separated from each other by cut-outs. The cut-outs have two cutting edges that extend in parallel to each other and transversely to the longitudinal extent of the knife, whereby at least one of the cutting edges is a cutting edge of a tooth or group of teeth bordering the cut-out.
The invention intends that the cutting edges of the groups of teeth possess flanks that rise in the direction toward the cut-outs, which facilitates a maximum length of the cutting edges. Flanks that rise in the direction of the cut-out serve to achieve an acute angle, which improves the knife's cut into the paper web.
The teeth or groups of teeth are angled with respect to the blade along a deflection line by an angle α with a 15°≤α≤55°, preferably α=35°.
The teeth or groups of teeth include outer teeth that adjoin the lateral edge of the blade as well as at least two inner groups of teeth, whereby a cutting edge of the inner group of teeth is embodied with a W-shaped geometry and whereby a cutting edge of the outer group of teeth is embodied with a triangular geometry.
It is further intended that the cutting edges of the inner groups of teeth, which border the cut-outs, extend in parallel to each other.
Further details, advantages, and features of the invention are not only found in the claims, the characteristic features listed therein—individually and/or in combination—but also in the following description of the figures.
The figures show:
Deflecting rollers 60, 62 are provided for guiding the paper web, each of which is supported on an axle 64, 66, which extend between the side walls 28, 30.
The paper web 24 is deflected by the deflecting rolls 60, 62 and is guided along a circumferential section 72 around the pressure roller 44 by circumferential guide elements 68, 70. One end 74 of the paper web 24 is guided through a withdrawal opening 76 in the covering hood 16 and may be grasped by a user. To ensure that the end of the paper web 74 is guided into the withdrawal opening 76, a guide element is provided in the area of the withdrawal opening 76 and extends along the pressure roller 44 between the side walls 28, 30.
The guide elements 68, 70 are connected in the area of the cutting roller 40 by guide lands 71 that extend in the circumferential direction and are arranged spaced apart. The guide lands 71 serve to guide the paper web 30 in the region of the guide elements 68, 70, where the knife 42 engages into the opening 46 of the pressure roller 44.
The geared wheel 52 is coupled to the lateral wall 30 via a tension spring 80 in a way so that a pulling movement acting on the paper end 74 in the direction of the arrow 82 in accordance with
Pulling the paper end 74 results in the tension spring 80 being further tensioned, whereby pursuant to
Pulling the paper end 74 serves to further tension the tension spring 80, until the rollers 40, 44 have completed half a rotation. After the effective line 88 of the tension spring 80 has crossed the centre of the geared wheel, the contraction of the tension spring 80 results in an automatic further conveyance of the paper web 24, together with the separated paper section. Subsequently, the paper section 74 can be separated from the paper web 24 along the perforated cutting line.
The geared wheel 58 of the pressure roller 44 interacts with a locking lever 94, which is pivotably mounted on a rod 96. The locking lever locks the geared wheel 58 along the direction of the arrow 94.
The knife edge 112 comprises four sections 120, 122, 124, 126, which are separated from each other by cut-outs 128, 130, 132. The individual sections 120, 122, 124, 126 of the knife edge 112 engage into the sections 98, 100, 102, 104 of the slit-shaped opening 46, whereby the bridges 106, 108, 110 engage into the cut-outs 128, 130, 132. The outer surface 134 of the cutting roller 40 is provided with circumferential grooves 136, 138, 140, which corresponding to the cut-outs 128, 130, 134. The outer surface 134 of the cutting roller 40 is provided with circumferential grooves 136, 138, 140, which correspond to the cut-outs 128, 130, 134. The circumferential grooves 136, 138, 140 engage into the guide lands 71 of the circumferential guide elements 68, 70, whereby the guide lands extend circumferentially and transversely to the longitudinal axis of the cutting roller 42, so that a section of the circumferential surface 134 of the cutting roller 42 together with the inner surface of the guide lands 71 forms a guide surface, which simplifies the guiding of the paper web, in particular during the threading process.
In accordance with an aspect of the invention with independent inventive merit, the outer sections 120, 126 possess a triangular cutting edge, whereby sections 142, 144 or 146, 148 of the cutting edge are embodied with an obliquely downward shape in the direction towards the lateral edges 150, 152 or the cut-outs 128, 132.
The invention's embodiment is characterized in that the cutting edges of the central sections 122, 124 have flanks 154, 156; 158, 160 that rise in the direction of the cut-outs 128, 130, 132, which serves to ensure that cutting edge sections 162, 164, 166, 168 of the longest possible length are formed adjacent to the cut-outs 128, 130, 132, whereby the cutting edge sections interact with the bridges 106, 108, 110 of the pressure roller to cut the paper web in a precise manner, which in turn facilitates a simple tear-off action.
With respect to the invention's embodiment of the knife edge 112, it should also be noted that because of the cut-outs 128, 130, 132 the paper web 24 is only subjected to a type of perforation, instead of being subjected to a complete continuous cut, so that even after the cutting process, the automatic advance due to the tension spring 80 is sufficient to transport the paper section 74 to be torn off out of the paper dispenser, without any risk of a paper jam. After the perforated paper section 74 has been dispensed through the opening 76, it may simply be torn off by a user, which separates the remaining strands in the paper web 24.
This requires only minimal pulling forces, whereby a further conveyance of the paper web 24 is prevented by the restoring force of the tension spring 80.
As a result of the invention's embodiment of firstly the knife edge 112 in interaction with the slit-shaped opening 46 with the sections 98, 100, 102, 104 as well as the bridges 106, 108, 110, and secondly by fine-tuning the spring tension of the tension spring 80, the invention's embodiment allows the cutting or rather perforating of paper webs of different density and strength. In particular, the invention's paper dispenser 10 is to convey paper webs with a density of 2×25 g per mm2, i.e. paper webs that usually can only be used in electrically operated paper dispensers. In the prior art, mechanically operated paper dispensers are usually operated using thin paper webs with a density of 2×17 g per mm2, i.e. single-layer paper.
Number | Date | Country | Kind |
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10 2017 110 516.6 | May 2017 | DE | national |