The invention relates to an apparatus for severing profile pieces of an extruded profile strand moved in its longitudinal extension, comprising a carriage which is movable along the profile strand and comprises a severing device with a saw blade and at least two clamping jaws for holding in a non-displaceable manner the carriage on the profile strand, and comprising a control device connected with the clamping jaws and the severing device which triggers the clamping jaws and the severing device depending on a predetermined length of the profile piece.
In order to enable severing a profile strand produced by an extrusion machine into profile pieces it is known to provide the extrusion machine downstream with an apparatus for severing profile pieces, which apparatus comprises a severing device with a rotating saw blade. To ensure that the longitudinal movement of the profile strand can be neglected during the sawing, such apparatuses comprise a carriage which is co-moved with the profile strand during the sawing. When a profile piece is to be severed, a control device triggers at least two clamping jaws on the carriage in order to thus connect the carriage in a non-displaceable way with the profile strand on the one hand and to hold down the severing region of the profile strand on the carriage during the sawing, whereupon the severing device is then triggered in the known manner for sawing through the profile strand. Although such apparatuses have proven their worth, chips are obtained during sawing. Such chips cause dust pollution and soiling of the apparatus, the ambient environment and the profile pieces per se in addition to higher material consumption. In addition to protective devices against ejection of the chips, these apparatuses also comprise devices for collecting the sawdust, leading to a considerably high constructional effort. Other chip-free severing devices have proven their worth only within limitations because it is demanded from such devices that they provide a comparatively high indifference to extrusion-induced changes in the quality of a profile strand. Such a high amount of indifference cannot be provided by the known use of a clamping jaws which are adjusted to the set profile for holding down a profile strand. Agglutinations or deviations of the profile strand from its required shape lead to the consequence that when a knife is used for cutting the profile strand the blade of the knife is overstressed and a fracture of the knife may occur.
The invention is thus based on the object of providing an apparatus for severing profile pieces of the kind mentioned above with a comparatively low constructional effort in such a way that despite extrusion-induced changes in the dimensions of the profile strand the loss of material during the severing of the profile piece is kept as low as possible. Moreover, this apparatus shall be characterized by its reliability and long service life.
This object is achieved in such a way that the severing device is associated with a knife which can be moved transversally to the longitudinal extension of the profile strand and that the control device comprises a selector circuit for optionally severing the profile piece with the saw blade or the knife.
When the severing device with the saw blade is also associated with a knife which can be moved transversally to the longitudinal extension of the profile strand, then this provides not only simple constructional conditions since the carriage already present can also be used for carrying the knife, but it is also possible that the clamping jaws provided for the saw blade can be used for the knife. When these clamping jaws do not hold down the profile strand precisely, this does not pose any problem to the rotating saw blade. The knife will only be used in accordance with the invention when the profile strand has a high precision in its shaping and the clamping jaws ensure a precise holding down of the profile strand. For this purpose the control device comprises a selector circuit with which it is possible to choose between a severing of the profile piece with a saw blade or the knife. A comparatively simple apparatus is thus created as compared with known apparatuses, which is not only indifferent to the extrusion conditions and can thus exclude a breakage of the knife, but also keeps the loss of material during the severing of a profile piece as low as possible. Moreover, the apparatus in accordance with the invention can be produced in a comparatively cost-effective way because carriage, control device and clamping jaws can be used jointly by the saw blade and the knife.
Especially advantageous constructional conditions are obtained when the knife is laterally offset relative to the sawing plane of the saw blade and at least the saw blade and the knife are encompassed by a common housing on the carriage.
When the control device considers a corrective value depending on the evaluation circuit when activating the clamping jaws and the severing device, the constructional lateral distance between knife and saw blade can be included during the severing of a profile piece. The control device can thus correct the position of the carriage relative to the profile piece with the knowledge of the lateral distance. Simple constructional conditions are obtained when the control device reads out the corrective value from a memory depending on the evaluation circuit, which corrective value can be read into the memory of the apparatus through an input device and can thus be changed.
When the knife consists of a knife disk which is rotatably held about an axis parallel to the longitudinal extension of the profile strand, the indifference of the knife against extrusion-induced deviations of the profile strand from its required shape can be increased during the cutting of the profile strand by allowing the knife to roll off on the carriage.
The subject matter of the invention is shown by way of example in the drawings, wherein:
According to the illustrated embodiment (
To ensure that the control device 13 can calculate the profile strand length moved past the carriage 3, a roller sensor 22 is provided which rests on the profile strand 1 and which is connected with the control device 13. The position of the carriage 3 is known to the control device 13 by way of the displacing drive 4. The control device 13 can trigger the severing device depending on a selector circuit 16, such that either the severing shall occur by the saw blade 7 or by the knife 8. The selector circuit 16 can record the precision of the profile strand 1 by way of sensors for example, so that a decision on the respective severing with the saw blade 7 or the knife 8 can be performed by the apparatus, which is not shown in closer detail. It is also possible that this decision is made by the operators or is entered via a pushbutton into the selector circuit 16.
A joint housing 17 for the saw blade 7 and the knife 8 is provided on the carriage 3.
Depending on the selector circuit 16, the control device 13 includes a corrective value 18 in triggering the displacing drive 4 or the clamping jaws 14 and 15 in order to thus take into account the lateral distance between the saw blade 7 and the knife 8. This corrective value 18 is stored in a memory 19 which can be changed via an input device 20.
Instead of the knife configuration in the manner of a guillotine, the knife 8 can consist of a knife disk 21 which is rotatably held about an axis 22 parallel to the longitudinal extension of the profile strand 1 (
Number | Date | Country | Kind |
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A 468/2004 | Mar 2004 | AT | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/AT05/00092 | 3/15/2005 | WO | 12/2/2005 |