The present invention relates to machines for processing web materials, such as paper and tissue paper, and in particular machines intended for production lines of logs of web material wound on tubular winding cores.
In particular, the invention relates to improvements to machines for recovering material from trimmings obtained from cutting the head and tail portions of logs.
In the production of logs of wound web material, in particular logs of tissue paper, such as toilet paper, kitchen towels and the like, a web material of considerable width coming from a parent reel is wound in pre-established quantities around tubular winding cores, generally made of cardboard, plastic or other materials. The logs obtained by means of rewinding machines are trimmed, cutting and discarding the end portions of each log, said portions having edge irregularities due to the irregularities of the longitudinal edges of the web material delivered from the parent reels and to any slight side skidding of the material during winding. This operation to cut the trimmings is generally performed in cutting machines which also cut each log into individual rolls of a length corresponding to the length of the finished rolls intended for use.
Examples of cutting machines are described in EP-A-1268140; EP-A-1268142; EP-A-1230067; U.S. Pat. No. 5,522,292; U.S. Pat. No. 6,786,121; WO-A-2004/004989 and WO-A-2004/039544.
Positioned downstream of the cutting machines are devices which separate the trimmings from the rolls to be packaged. Examples of devices to eliminate trimmings are described in U.S. Pat. No. 5,475,917; U.S. Pat. No. 6,868,958; U.S. Pat. No. 6,915,550; WO-A-03/106122; WO-A-2005/056255.
In some cases the trimmings of the logs are eliminated before the logs are cut into individual rolls. A device to perform trimming before the log is cut into rolls is described in WO-A-2004/014618.
The logs and trimmings are formed of turns of “noble” web material (typically tissue paper) wound around tubes of a poorer material, the sole purpose of which is to support the log formed.
For economic and ecological reasons, it is desirable to recover and recycle the material forming the trimmings. When the winding core is composed of cardboard, the entire trimming can be recovered as paper material. Nonetheless, as the cardboard of the core, formed of poor material, cannot be recycled together with the fiber of the tissue paper to form a new ply of tissue paper, the entire trimming is recovered as low quality paper scrap. This implies an economic loss, as the wound web material, of high quality, could be recycled into a nobler and consequently more costly product.
It therefore becomes necessary to produce a device capable of effectively separating the web material wound externally from the inner tubular core to allow recovery and re-use of the turns of more noble web material separated from the inner winding core.
For this purpose a device has been proposed (see EP-A-1,231,320), wherein pairs of trimmings are engaged axially by mandrels provided with a movement to lift the trimmings from a conveyor surface and transfer the trimmings between two disk blades rotating about two parallel axes of rotation. The cutting edges of the blades are opposed to each other and the blades lie on a common plane orthogonal to the direction of feed of the trimmings. Each trimming is then positioned between the two disk blades, which cut the wound web material without severing the tubular core. The web material is then recovered, while the tubular cores, which remain engaged with the mandrels, are recovered in a different position of the machine.
This device has a complicated structure and a relatively low production rate, incompatible with the high production rates of the rewinding and cutting machines currently on the market.
U.S. Pat. No. 3,245,302 describes a device that recovers the turns of residual web material wound around a tubular winding core coming from unwinding machines, which feed the web material to the rewinding machines. Also in this case the residual turns require to be separated from the tubular winding core. For this purpose the device described in U.S. Pat. No. 3,245,302 has a mandrel onto which the tubular core is inserted with the residual turns of web material wound therearound; a blade provided with a movement parallel to the axis of the mandrel cuts the turns parallel to a generatrix of the tubular core, without cutting the latter. The tubular core remains engaged with the mandrel, while the turns of web material fall and are recovered to be recycled.
This device is not suitable to handle trimmings obtained from cutting the head and tail of logs of web material, which have a much smaller axial length than those characterizing the residual parts of reels which are handled by the device described in U.S. Pat. No. 3,245,302.
An object of the invention is to produce a device of the aforesaid type, which is of simpler construction and More reliable operation.
In substance, according to a first aspect, the device of the invention comprises: a moving member, positioned around which are engaging elements to axially engage said trimmings, said moving member continuously feeding said engaging elements along a closed path; and along the path of said engaging elements, a device to detach the turns of web material from the tubular core.
The moving member can, for example, be a flexible member, such as a chain, which carries the engaging elements. However, according to a preferred embodiment, the moving member is a rigid or substantially rigid rotor, which carries the engaging elements. This substantially simplifies the structure of the device.
Movement of the engaging elements along a continuous path, and therefore without inversion of motion, makes the device faster and consequently suitable to reach a production rate compatible with the high production speeds of the other machines in the line.
According to an advantageous embodiment, the detaching device has two rotating disk members, positioned on opposite sides of the path of the engaging elements, acting on the trimmings to cause the turns of web material to detach from the tubular core. Advantageously and preferably, the rotating disk members are positioned on two more or less parallel planes, which are spaced apart from each other, between which the path of said engaging elements passes. In practice, the disk members lie on parallel planes, between which the trimmings pass.
At least one of the rotating disk members can be a blade, preferably a toothed blade. The other disk member can, for example and preferably, be a counter disk with a smooth circular edge. These disk members can rotate at different speeds and/or in opposite directions about parallel and optionally coinciding axes, preferably parallel to the axis of rotation of the moving member in the form of a rotor, which supports the trimming engaging elements.
In a practical embodiment, the rotating disk members rotate about axes substantially orthogonal to the axis of the trimmings which pass between said rotating disk members. Advantageously, they can be positioned substantially parallel to each other at a distance less than the outer diameter of the tubular cores of the trimmings.
In an advantageous embodiment the detaching device also includes a counter arm, to oblige the trimmings to pass between the disk members and become deformed. The counter arm can opportunely be positioned between the two rotating disk members to hold each of said trimmings engaged with the respective engaging element when said rotating disk members act thereon. The arm can be elastically stressed towards the moving member, for example by a compression spring, and can be supported oscillating about an axis substantially parallel to the axes of rotation of said rotating disk members.
According to an advantageous embodiment, along the closed path on which the engaging elements move, downstream of the detaching device, brushes are positioned to eliminate any fragments of turns of web material from the tubular cores of the trimmings.
Moreover, a station can be positioned along said closed path for unloading the tubular cores from the engaging elements, wherein said cores are unloaded by gravity.
Advantageously, to recover the material forming the turns of the trimmings, suction members are positioned along said closed path to suck up the web material forming said turns, detached from the tubular cores.
In an advantageous embodiment, the engaging elements are equipped with a movement with respect to the roving member to become engaged with said tubular cores of the trimmings and alternately retract inside the moving member. For example, the engaging elements can be housed slidingly in sliding seats and elastically stressed towards a protracted position, and a shaped profile can be positioned along said closed path to retract the respective engaging elements inside the moving member, releasing them in a position in which the trimmings are fed, elastic protraction of the engaging elements causing their insertion into the cores of the trimmings which are fed sequentially to said position.
According to a different aspect, the invention relates to a method to separate the turns of web material from a winding core in trimmings obtained from cutting the head and tail areas of logs of wound material, in particular, although not exclusively, logs of tissue paper, such as toilet paper, kitchen towels and the like.
In substance, the method according to the invention involves feeding each of the trimmings between two opposed rotating disk members, arranging said two rotating disk members opposite and facing each other and making said two rotating disk members rotate about axes substantially orthogonal to the axes of the trimmings that pass between said two rotating disk members.
According to a practical embodiment of the invention, each of the trimmings is forced between the two rotating disk members and the turns of web material wound around said trimming are cut or torn by at least one of said disk members along a plane substantially tangential to the tubular core.
According to another aspect, the invention relates to a device for handling trimmings of logs of web material wound on tubular cores, to separate turns of said web material from said tubular core, comprising a path along which said trimmings are fed and, along said path, two opposed rotating disk members, i.e. facing each other and positioned on two approximately parallel and spaced apart planes, between; which said trimmings are fed with the respective axes approximately orthogonal to the axes of rotation of the rotating disk members. The distance between the approximately parallel planes on which the two disk members lie is less than the diameter of the tubular cores. Advantageously, trimming engaging elements, which move along a closed path, are made to pass between the two disk members.
Further advantageous characteristics of the device and of the method according to the invention are indicated in the accompanying dependent claims.
The invention will now be better understood by following the description and accompanying drawing, which shows a non-limiting practical embodiment of the invention. More specifically, in the drawing:
In the example shown in
The head 4 has a moving member 5 composed, in this embodiment, of a rotor revolving about a horizontal axis A-A. Rotation of the rotor is imparted by a motor 6 (
The individual engaging elements 9 are guided inside the seats 8 and stressed radially towards the outside by respective compression springs 7.
As can be seen in the drawing, the engaging elements 9 can be in a totally protracted position or can be made to retract gradually inside the respective seats 8 through cooperation between the distal end of each engaging element 9 and a fixed curved surface 11, with an approximately spiral profile, so that each engaging element 9 comes gradually into contact with the surface 11 and, with rotation according to the arrow f5 of the rotor 5, gradual approach of the spiral surface 11 pushes each engaging element 9 inside its respective seat 8, compressing the spring 7.
Two rotating disk members, indicated with 15 and 17, are positioned along the circular trajectory of the engaging elements 9. More specifically, the disk member 15 is a toothed cutting blade, while the disk member 17 is a counter or supporting disk with a smooth edge. Both the disk blade 15 and the disk member 17 are supported rotatingly about a common rotation axis B-B. The toothed disk blade 15 is supported by a first side 19 of the device and is controlled in rotation by a first motor 21 (
The two separate motors for the disk members 15 and 17 allow these two members to rotate at different angular speeds and, if necessary, in different directions. In particular, in the example shown, f15 indicates the direction of rotation of the toothed disk blade 15 and f17 indicates the direction of rotation of the counter or supporting disk 17. The path or trajectory, indicated with T, of the engaging elements 9 passes in an intermediate position between the two disk members 15 and 17 and therefore extends on a plane approximately parallel to the planes on which the toothed disk blade 15 and the counter or supporting disk 17 lie.
Above the axis B-B of rotation of the motors 21 and 25 and of the respective disk members 15 and 17 is a third axis C-C, parallel to the other axes A-A and B-B, about which a counter arm 31 is oscillatingly mounted, oscillating according to the double arrow f31 and stressed elastically towards a position of maximum closeness to the rotor 5, said position being determinable by fixed stops 33 (
As can be seen in the drawing, the oscillating counter arm 31 is positioned between the disk members 15 and 17 in an asymmetrical position, closer to the disk member 17 to leave sufficient space between the counter arm 31 and the toothed disk blade 15 for passage of the engaging elements 9 made to rotate by the rotor 5.
The disk members 15 and 17 and the counter arm 31 are part of a detaching device, indicated as a whole with 20, which separates the turns of web material S wound about the tubular core A of each trimming R fed to the head 3 of the device, with the method to be described hereunder. A guide plate 22 is provided to facilitate insertion of the individual trimmings R between the two disk members 15, 17.
Under the detaching device 20 an arcuate surface 37 extends in the form of a portion of cylindrical surface with axis coinciding with the axis A-A of rotation of the rotor 5 and with a radius equivalent to the radius of the rotor 5 increased by the length by which the engaging elements 9 project from the perimeter surface of the rotor 5 in their position of maximum protraction. The surface 37 extends from the position in which the free end of the oscillating counter arm 31 is located, downwards to a vertical wall 39. Brushes 41 are positioned above this wall 39 to detach any fragments of turns S of web material from the tubular cores A which are fed by the engaging elements 9 to an area in which they are dropped, located under the rotor 5.
The space surrounding the area, in which the detaching device formed by the elements 15, 17 and 31 is positioned, is kept at negative pressure through a suction duct placed in a suitable position, indicated schematically with 47 in the drawing. The turns of web material detached by the detaching device 20 and optionally by the brushes 41 are sucked up through the duct indicated schematically with 47 to separate them from the tubular cores which, instead, are dropped into the space 43, where a collection container, a conveyor belt or the like can be positioned.
The device described hereinbefore operates as follows. The individual trimmings R are carried by the conveyor 3 towards the head 4 of the machine to an inclined surface 3A, which in this example (although not necessarily) is integral with the mechanical member defining the spiral surface 11.
Feed of successive trimmings by the conveyor belt 3 causes the trimmings on the surface 3A to be pushed towards the end corner of said surface. The spiral surface 11, which holds the individual engaging elements 9 inside the respective seats 7 of the rotor 5, also terminates approximately at this end corner or upstream thereof. The surface 3A can have a groove at the level of the engaging elements 9. In this way each engaging element 9 which, through rotation (f5) of the rotor 5, is positioned immediately downstream of the front corner of the surface 3A or at the level of the groove produced therein, is pushed radially out by the rotor 5 and is inserted with wide clearance inside the tubular core 9 of the trimming R which is at that time in the position farthest forward along the feed path of the trimmings from the conveyor 3 to the surface 3A. Movement of the conveyor belt 3 can be controlled with a photocell positioned approximately level with the front corner of the surface 3A, so that it stops each time a trimming R is in this position, to prevent a feed of trimmings R at a rate greater than the rate with which the engaging elements 9 pass from causing the trimmings to accidentally drop into the compartment housing the rotor 5.
The individual trimming R engaged axially by the engaging element 9 is fed along the path of the engaging elements 9 to the area in which the disk members 15 and 17 of the detaching device 20 are positioned.
As can be seen in the drawing (
Continuing rotation of the trimming along the trajectory T downwards, between the rotor 5 and the curved surface 37, the web material becomes completely detached due to the suction through the duct 47, while the tubular core A remains engaged with the respective engaging element 9 until it passes between the brushes 41 which remove any fragments of turns of web material and subsequently falls into the space 43 under the rotor 5 when no longer supported by the surface 37.
The device is thus designate 101 as a whole. 103 indicates a trimming conveyor for conveying trimmings towards head 104 of the machine. Conveyor 103 is divided into two parts 103A and 103B (see
Along the periphery of the rotating drum 116 tabs 130 are arranged, which are provided with a stepped profile with portions 130A and 130B having differing radial dimensions. Portion 130A has a lower radial dimension than portion 130B. The distance between belt 103A and the rotation axis X-X of drum 116 and the radial dimension of portions 130A, 130B of the tabs are such that trimmings R can pass underneath portion 130A but not underneath portion 130B of each tab 130 (see
Conveyor belt 124 is aligned to moving member 105 formed by a rotor which rotates around a substantially horizontal axis A-A, similar to what has been disclosed in connection with the embodiment of
The two disk members 115 and 117 are not coaxial, as in the example shown in
It is understood that the drawing only shows an example provided purely as a practical embodiment of the invention, which may vary in forms and arrangements without however departing from the scope of the concept on which said invention is based.
Number | Date | Country | Kind |
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FI2005A000197 | Sep 2005 | IT | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IT2006/000668 | 9/20/2006 | WO | 00 | 3/10/2008 |