This invention relates to container processing, and in particular, to controlling the width of a container stream.
Run-out tables of container treatment machines shape single-lane container streams at an outlet of a container treatment machine, for example at an outlet of a labeling machine, into a wide container stream. The transport width of the container stream corresponds to a multiple of the diameter of the containers.
To guide containers, such a device typically has at least one oblique ramp or container guide ending on the conveyor by means of which the container stream is shaped into the large transport width. This transport width corresponds to that of the conveyor.
In some cases, transport bands that form a transport plane for the containers are driven by reduction gear arrangements with, in each case, different transport or conveying speeds. Alternatively, or in addition, wedlers are used to achieve improved distribution of the container stream into the width. Preferably, the transport bands that form the containers' transport plane are slat band chains.
Devices along the lines of the foregoing require a substantial structural or transport length and a relatively long transport segment in order to reliably shape a narrow container stream into a wide container stream. In many cases, the desired transport width can only be attained after two sequential stations, or shaping regions. To make matters worse, at high capacity outputs, it is difficult to ensure container stability of the containers, particularly for containers made of plastic or PET (polyethylene terephthalate).
An object of the invention is to provide a device for shaping a narrow container stream, and in particular, a single-lane container stream, into a wide container stream, to do so in a way that avoids the disadvantages referred to heretofore, and to do so with a high operational stability.
An advantage of the device described herein is that the shaping of the narrow container stream, into a wide container stream can be achieved on a transport segment that is shorter than those commonly found. The length of the transport segment that is required to shape a narrow container stream into a wide container stream, and which includes the deceleration segment as well as the shaping segment, is in some cases as little as half that of known devices. In some embodiments, this length is on the order of only 1.5 meters.
To achieve this advantage, projections of two container guides of a shaping region onto the transport plane of the containers lie in a region between two limit curves. In addition, one container guide of the shaping region, which is located on the interior relative to the change that the transport direction of the containers undergoes on a deceleration segment, has a convex curve at least along a length that follows the container inlet of the shaping region on its inner side, which is the side guiding the containers, about at least one axis perpendicular to the transport plane. In addition, an opposing container guide of the shaping region has a convex curve along a length thereof following the container inlet of the shaping region, on its inner side guiding the containers, about at least one axis perpendicular to the transport plane.
The container outlet of the shaping region is offset relative to the container inlet of the shaping region in an axial direction that is parallel to the transport plane as well as perpendicular to the shaping or conveying direction of the transport bands that form the transport plane. In addition, the transport hands that form the shaping segment are driven by reduction gear arrangements with different conveying speeds. These speeds are selected such that, with increasing interval spacing of the transport hands in the axial direction from the container inlet, the conveying speed also decreases.
The transport hands that form the transport plane, their bearing mounts and drive units, and the container guides, which are typically guide rails, are provided on a substructure of a machine frame. In some embodiments, the machine frame is about 711 mm wide. This width is derived from three transport bands connecting laterally to one another that form the container inlet, as well as, in particular, the deceleration segment, from an additional transport hand laterally from the container inlet, as well as from a further four laterally connecting transport bands, that are preferably driven by reduction gear arrangements and that form the shaping segment. Each transport band has a width of about 85 mm. The remaining width of the machine frame, namely that portion of the width that is not occupied by the transport hands, accommodates a carrier frame, in particular also for the container guides and a side wall. It is understood, however, that the number of transport bands, and therefore also the width of the device and its machine frame, can deviate from this.
In some embodiments the transport hands are transport chains. Among these are embodiments in which they are slat band chains.
As used herein, “conveying width” is the width of the container stream along an axial direction parallel to the transport plane on which the containers stand with their bases, and perpendicular to the respective conveying direction, or the width that it can occupy due to the course of the lateral container guides.
As used herein, a “container” refers to a can or bottle, whether made of metal, glass, and/or plastic, as well as other packaging means that are suitable, for example, for filling liquid or viscous products.
The expressions “essentially” or “approximately” signify deviations from an exact value by ±10%, preferably by ±5%, and/or deviations in the form of changes that are not of significance to function.
Further embodiments, advantages, and possible applications of the invention are also derived from the following description of exemplary embodiments and from the figures. In this situation, all the features described and/or pictorially represented are in principle the object of the invention, individually or in any desired combination, regardless of their inclusion in the claims or reference made to them. The contents of the claims are also a constituent part of the description.
These and other features of the invention will be apparent from the detailed description and the accompanying figures, in which:
For ease of exposition,
Referring to
The shaping region 2 extends to a discharge conveyor 3 through which a wide conveyor stream is transported away in a second transport direction B. The discharge conveyor is offset relative to the feed conveyor 1 in the direction of the Y-axis. In a typical embodiment, the wide conveyor stream has a width equal to a multiple of the diameter of the containers 4.
The first and second transport directions A, B are oriented parallel to the X-axis. The X and Y axis together define a horizontal, or essentially horizontal, transport plane, or surface, on which the containers 4 are moved, standing upright on their bases, from the feed conveyor 1, via the shaping region 2, to the discharge conveyor 3.
Between the feed conveyor 1 and the discharge conveyor 3, the shaping region 2 includes a container inlet 2.1, a deceleration segment 2.2, and a shaping segment 2.3 in that order.
The container inlet 2.1 connects directly to the feed conveyor 1. The deceleration segment 2.2 along which, during normal operation, the containers 4 decelerate and change then transport direction in such a way as to reliably form a single-lane container stream in which containers follow one another or directly touch one another, follows the container inlet 2.1. The shaping segment 2.3, along which the wide container stream is formed, follows the deceleration segment 2.2 and ends in a container outlet 2.4. The discharge conveyor 3 follows the container outlet 2.4.
At least within the shaping region 2, first through seventh transport bands 4.1-4.7 form the transport plane. Examples of transport bands 4.1-4.7 include slat band chains. The transport bands 4.1-4.7 extend along the X-axis and are displaced laterally relative to each other along the Y-axis, with a seventh transport band 4.7 being closest to the X-axis, a first transport band 4.1 being furthest from the X-axis, and with transport band 4.n being adjacent to transport band 4.(n+1.) n-1 to 6. The seventh transport band 4.7 is thus furthest from the container inlet 2.1.
The transport bands 4.1-4.7 form a closed loop and can be driven to endlessly circulate by drive units. Upper horizontal lengths of these transport hands 4.1-4.7 thus form the surface of the transport plane that transports along a transport direction parallel to the X-axis.
The first and second transport hands 4.1, 4.2, together with part of the third transport hand 4.3, form the transport plane of the deceleration segment 2.2, which runs increasingly obliquely to the transport direction A. The fourth through seventh transport hands 4.4-4.7, together with part of the third transport band 4.3, form the transport plane of the shaping segment 2.3. The fourth through seventh transport bands 4.4- 4.7 are also the transport bands or at least part of the length of the discharge conveyor 3. As such, they extend in the transport direction B outwards over the container outlet 2.4.
Each transport band 4.n has a conveying speed vn. For the shaping of the narrow container stream into the multi-lane or wide container stream, the first, second, and third transport bands 4.1, 4.2, 4.3 are all driven at a first conveying speed v1=v2=v3. The conveying speeds v4-v7 of the fourth through seventh transport bands 4.4, 4.5, 4.6, 4.7 are, by contrast, different from the first conveying speed v1. They are also different from one another.
In particular, the conveying speed v4 of the fourth transport band 4.4 is lower by a reduction unit or by a factor 14 than the conveying speed v1. Conveying speeds v5-v7 decrease by a factor in each case, with the rising value of their indices, i.e. the conveying speed v5 of the fifth transport hand 4.5 is lower by a factor i5 than the conveying speed v4 the conveying speed v6 of the sixth transport band 4.6 is lower by a factor i7 than the conveying speed v5, and the conveying speed v7 of the seventh transport band 4.7 is lower by a factor i7 than the conveying speed v7. The following table summarizes the speeds in a particular embodiment:
The different conveying speeds v1 and v4-v7 are attained, for example, by making use of a common drive with corresponding reduction arrangements.
In another embodiment, the speeds are as follows:
First and second container guides 5, 6 laterally delimit the feed conveyor 1 and determine its lane width. The first container guide 5 leads into a third container guide 7 and the second container guide 6 leads into a fourth container guide 8, both of which are part of the shaping region 2. The inner sides of the third and fourth container guides 7, 8 guide the containers 4 and laterally delimit the transport segment of the shaping region 2.
A fifth container guide 9, which is part of the discharge conveyor 3, connects to the third container guide 7. As shown in
In the illustrated embodiment, the first and second container guides 5, 6 and the fifth and sixth container guides 9, 10 extend parallel to or essentially parallel to the X-axis.
In a particular embodiment, all of the foregoing container guides 5, 6, 7, 8, 9, 10 are implemented as guide rails.
As
The third and fourth container guides 7, 8 are not straight lines. They are curved and/or slewed. As shown in
The first and second imaginary connection lines L1, L2 are useful in visualizing what “concave” and “convex” mean. The “convex” curve is one that tends to first narrow the path up to a point, after which it widens the path. Thus, a convex curve along the third container guide 7 will move away from the first imaginary connection line L1 in a direction towards the second imaginary connection line L2 before it turns around and begins to return toward the first imaginary connection line L1. Conversely, a convex curve along the fourth container guide 8 will move away from the second imaginary connection line L2 toward the first imaginary connection line L1 before finally turning around and returning toward the second imaginary connection line L2. The “concave” curves behave in the converse way.
As shown in
Meanwhile, as one traverses the fourth container guide 8 away from the Y-axis, the fourth container guide 8 grows further from both the first imaginary connection line L1 and the second imaginary connection line L2. Eventually, the fourth container guide 8 reaches a maximum distance from the second imaginary connection line L2. As one continues to traverse the fourth container guide 8, it starts to approach the second imaginary connection line L2 until it crosses it. This crossing point marks the end of a first section and the beginning of a section of the fourth container guide 8.
As one continues, the fourth container guide 8 moves closer to the first imaginary connect line L1 and further from the second imaginary connection line L2. Eventually, it again reaches a maximum distance from the second imaginary connection line L2. As one continues to traverse the fourth container guide 8 past this point, it starts to approach the second imaginary connection line L2 once again, finally meeting it at the container outlet 2.4.
Over the course of the third and fourth container guides 7, 8, the width of the conveying segment increases from the width corresponding to the single-lane container stream to the width of the wide container stream. For example, in the case of a container diameter of 80 mm, the conveying width starts at about 90 mm and continuously increases to about 330-400 mm, which is enough to fit four such containers abreast. By the time one has reached the deceleration segment 2.2 at the transition to the shaping segment, the conveying width will already have reached 135 mm.
Over the course of the third and fourth container guides 7, 8, in the interaction with the different conveying speeds of the transport hands the initially narrow single-lane container stream can be shaped without any interruptions into wide container stream, the conveying width of which corresponds to a multiple of the diameter of the containers 4.
y=1E-07·x3−0.008·x2+0.1975·x+k1.
For the course of the fourth container guide 8, i.e. for the course of the projection of the fourth container guide 8 onto the transport plane, the following applies:
y=3E-10·x4+1E-08·x3−0.009·x2+0.2633·x+k2.
In the above equations, x is the distance from the Y-axis, y is the distance from the X-axis, “E” indicates base- 10 exponentiation, and k1 and k2 are constants that take into account the diameter D of the containers 4. These constants are related to each other as follows:
k
2
=k
1
+α
1
·D,
where a1 is a factor between 1.03 and 1.0. Examples of values of k1 and k2 are:
k1=587.68 and k2=675.42
In the illustrated embodiment, the intersection of the third container guide 7 with the container inlet 2.1 is at (90, 600), the intersection of the third container guide 7 with the container outlet is at (1140, 0), the intersection of the fourth container guide 8 with the container inlet 2.1 is at (90, 700), and the intersection of the container guide 8 with the container outlet 2.4 is at (1140, 380) where (x, y) represent coordinates in the illustrated x-y plane in length units, with a length unit being in the range from 0.8 mm to 1.0 mm.
In an alternative embodiment, the third container guide 7 passes into the fifth container guide 9 via a curved section 7′. The curved section 7′ is a short section having a concave inner side.
For interruption-free operation of the device, however, it is in preferable for the path followed by the third and fourth container guides 7, 8 to lie within a permissible range 12 that is defined by first and second limit curves 7.1, 8.1, as shown in
The path followed by the first limit curve 7.1, i.e. projection of the limit curve 7.1 onto the transport plane, is given by:
y=−0.0007·x2−0.1582·x+k3
The path followed by the second limit curve 8.1, i.e. the projection of the limit curve 8.1 onto the transport' plane, is given by:
y=1E-0.6·x3−0.001.5·x2−0.3439·x+k4
Once again, x is the distance from the Y-axis, y is the distance from the X-axis, “E” corresponds to an exponent, and k5 and k4 are constants, with k3 being related to k1 by:
k
3=α2·k1
where a2, is a factor between 1.02 and 1.04, which preferably amounts to 1.033, and with k4 being related to k1 by:
k
4=α3·k1,
where a3 is a factor between 1.18 and 1.2, which preferably amounts to 1.177.
In one example, k3=607 and k4=692 so that k3/k4=0.88.
The permissible range 12 lying between the first and second limit curves 7.1, 8.1 is a region in which the third and fourth container guides 7, 8 must extend between the container inlet 2.1 and the container outlet 2.4 to attain the interference-free shaping of the container stream.
It has been shown that only if the first and second limit curves 7.1, 8.1 are maintained is it possible to cause interference-free shaping of the single-lane container stream into the multi-lane container stream, in particular into a multi-lane container stream of which the conveying width corresponds to at least four times the conveying width or lane width of the single-lane container stream,
If the foregoing requirements are met, it is not necessary that the third container guide 7 of the shaping region 2, which lies inside relative to the change that the transport direction of the conveyors 4 undergoes on the deceleration segment 2.2, have, along a length following the container inlet 2.1, a convex curve on its inner side, which guides the containers 4, about at least one axis perpendicular to the transport plane.
In addition, if the foregoing requirements are met, it is also not necessary that the opposing fourth container guide 8 of the shaping region 2 have a concave curve following the container inlet 2.1 on its inner side, which guides the containers 4, about at least one axis perpendicular to the transport plane.
In some embodiments, the third and fourth container guides 7, 8 are implemented by providing securing points 11 along the desired path. Among these embodiments are those in which a continuous guide element is secured. This guide element extends all the way from the container inlet 2.1 as far as the container outlet 2.4. Alternatively, individual guide elements are secured to these securing points 11. Each individual guide element in this case extends along the gap between adjacent securing points 11. This results in a piecewise continuous third and fourth container guides.
In some embodiments, the third and fourth container guides 7, 8 are in each case realized by a guide profile 13, such as a plastic guide profile, as shown in
In the embodiment described thus far and shown in
The invention has been described heretofore by way of exemplary embodiments. It is understood that modifications and derivations are possible, without thereby departing from the inventive concept underlying the invention.
Number | Date | Country | Kind |
---|---|---|---|
10 2014 111 428.0 | Aug 2014 | DE | national |
This is the national stage under 35 USC 371 of international application PCT/EP2015/064824, tiled on Jun. 30, 2015, which claims the benefit of the Aug. 11, 2014 priority date of DE 102014111428.0, the contents of which are herein incorporated by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2015/064824 | 6/30/2015 | WO | 00 |