This application claims priority to German Application No. 10 2022 213 368.4, filed Dec. 9, 2022, the contents of which are hereby incorporated herein in its entirety by reference.
The invention relates to a device for steam generation, which is also known as a steam generator, and to a water-bearing domestic appliance with such a device for steam generation, which is also known as a steam cooker, steamer or steam oven. The device for steam generation has a device housing with heating chamber and heating element therein, wherein a water inlet leads into the heating chamber and a steam outlet leads out.
Such devices are known, for example from DE 102018217645 A1 or EP 1975517 A1. Each of them are designed to heat up and evaporate a certain quantity of water in a tank. The steam generated is then passed into a treatment chamber or into a muffle of the said domestic appliance, for example to prepare food using steam, and hence more healthily.
The object underlying the invention is to create a device for steam generation as mentioned at the outset and a water-bearing domestic appliance provided therewith, using which problems of the prior art can be solved and with which it is in particular possible to design the device for steam generation simply and dependably, and to readily integrate it into a domestic appliance.
This object is solved by a device for steam generation having the features of claim 1, and by a water-bearing domestic appliance provided with such a device and having the features of claim 23. Advantageous and preferred embodiments of the invention are the subject matter of further claims and are explained in greater detail in the following. Some of the features are described only for the device for steam generation or only for the domestic appliance provided therewith. They are however intended to apply, by themselves and independently of one another, both for such a device and for a domestic appliance provided therewith. The wording of the claims is incorporated by express reference into the content of the description.
The device for steam generation has a device housing and therein a heating chamber for water that has a water inlet for connection to a water supply, for example to a water tank or water pipe. The heating chamber also has a steam outlet, which passes steam by means of a hose or pipe into a treatment chamber of a water-bearing domestic appliance or steam oven. A heating element is arranged/provided at the heating chamber for heating up and evaporating water in the heating chamber. The heating element has a heating element carrier and heating conductors arranged thereon. Advantageously, the heating element may be designed as a thick-film heating element with thick-film heating conductors. The heating chamber and the heating element are arranged in the device housing, wherein the heating element preferably forms only one part of the heating chamber. In accordance with the invention, the heating element forms a wall of the heating chamber or only a single wall, wherein it is connected in sealing manner to other walls of the heating chamber, preferably by pressing plus sealing. The heating element thus jointly forms, with these other walls, the heating chamber, closed per se, which thus has the water inlet and the steam outlet as its only openings. The heating element carrier consists of metal, wherein the other walls of the heating chamber and the device housing preferably consist of plastic, permitting easy manufacture.
The heating chamber is longer than it is wide in one extension direction, said extension direction being the vertical direction after installation into the domestic appliance. The heating chamber has even less depth in the extension direction vertical to the length and width. Advantageously, that applies not only for the heating chamber, but also for the entire device and its device housing. An electrical connection device for the device, and in particular for the heating element, is provided laterally on the device housing on an elongated side of the heating chamber, in particular projecting laterally from the device housing. It is achieved with this lateral arrangement of the connection device that it increases at least the previously mentioned depth. It is thus possible, during installation into a domestic appliance in accordance with the invention, that the depth increases slightly due to the depth of the device housing, without the connection device contributing to that.
In an embodiment of the invention, the connection device may be designed as a plug connection device, wherein it may have plug connection lugs and/or plug connection sockets. These may be connected to the heating element electrically and/or structurally or mechanically, thereby achieving contacting, advantageously by laying or pressing them into contact. This may either be permanent or be achieved only by laying or pressing them into contact. Alternatively, screw connections may also be provided.
In an advantageous embodiment of the invention, electrical contacting of the connection device to the heating element or to the heating conductor may be provided on the side of the heating element facing away from the heating chamber, which is advantageously a dry side of the heating element. The side of the heating element facing the heating chamber forms a wall of the heating chamber and is thus at least partially covered with water or steam. An electrical contacting may have contact fields that are connected to the heating conductors. Flexibly designed contact arms of the connection device may be pressed onto the contact fields, thereby achieving the contacting. These contact arms extend preferably parallel to one another and next to one another, and their distance apart may be a few millimeters. The contact arms may be identical. Alternatively, they may have various thicknesses or widths, depending on the current or electric power to be transmitted.
In a preferred embodiment of the invention, the heating chamber is flat, as is the device housing, wherein the electrical connection device protrudes from a narrow side of the flat device housing. This has already been touched upon previously.
In a further embodiment of the invention, the heating element may be curved in a channel shape away from the heating chamber such that a crest line of the curvature extends along the extension direction over the length of the device. Due to this curvature, the heating element can be designed sturdy, and curves or expands in a predetermined direction when heated. Furthermore, it is possible with a predetermined width of the device housing to slightly enlarge the heated surface due to the curvature. It may be provided here that the curvature of the heating element corresponds to or makes up between 5% and 20% of the width of the heating element. The heating element may preferably have a rectangular shape in the plan view, which is a shape easy to manufacture. This also makes it possible to form a plurality of individual heating elements easily and efficiently from a predetermined blank. The curvature may have uniform rounding, so that the heating element can be part of a tube as the blank. The heating element may be a casing section of 5% to 20% of an entire tube or, depending on the required or accepted curvature, 5 to 20 heating elements can be cut from one round tube.
In an embodiment of the invention, the device housing may have an elongated trough for the heating chamber, into which the water inlet and the steam outlet discharge. This trough may have a consistent cross-section or consistent curvature. Advantageously, the trough has lateral trough walls and an all-round trough rim thereon. The heating element may be in sealing contact with this all-round trough rim such that the trough and the heating element form the heating chamber and completely enclose it. Since the heating chamber should advantageously be flat, as set forth above, the water inlet and/or the steam outlet discharge into the heating chamber at the short flat sides. One of the advantages of this is that they thus do not cover or take up any surface on which the heating element is advantageously arranged. This element can thus have the largest possible area.
In an advantageous development of the invention, a groove with a seal therein may extend around the trough rim, wherein the heating element is in all-round contact with said seal, advantageously with sufficient pressure, thus effecting the sealing function. This seal should, due to the expected temperatures of the heating element, be temperature-resistant, so that it may advantageously consist of silicone or EPDM. It may be placed into the said groove as a separately manufactured seal, wherein it may be designed as a round-cord seal or be adapted to the specific shape of the groove. Alternatively, the seal may be injected onto the trough rim, which simplifies fitting of the device. For the plastic of the trough itself, PPS is a suitable plastic material, as it can durably sustain temperatures of around 160° C., and at peaks even temperatures of over 200° C.
Advantageously, the device housing has a housing upper part which is fastened to the trough, which preferably forms a housing lower part, such that the housing upper part presses the heating element against the trough or against the aforementioned seal. The housing upper part may have an all-round pressure rib or projection that is opposite the trough rim or seal or that extends outside the trough rim over the aforementioned seal. Such a pressure rib or projection may extend preferably all the way around, such that it presses the heating element all the way around against the trough rim extending all the way around or against the seal. This assures not only the mechanical cohesion of the device housing or device, but also and above all tightness of the heating chamber, so that neither water nor steam can leak out.
In a further embodiment of the invention, the trough or a said housing upper part may have at the side, outside the all-round trough rim, supporting projections or stops with which the heating element is in contact with a lateral rim, in particular with the lateral rims at the end of the curvature. This allows the position of the heating element in the device and on the trough to be secured, which is important for a precise and easy to manufacture connection.
In a development of the invention, a housing upper part is advantageously detachably fastened to the trough, wherein in particular a snap connection or a clip connection are provided to do so. A fastening running all round the heating chamber may be advantageously provided here. This is also particularly advantageously provided at or close to the end areas of the heating chamber near to the water inlet/steam outlet.
In an embodiment of the invention, the electrical connection device is designed with a connection housing on a housing upper part, wherein in particular the connection housing is shaped or injected onto it in one piece. The connection housing should if possible not project above the device housing in the thickness direction, so that the device does not become thicker due to the electrical connection device or the connection housing.
In an embodiment of the invention, the connection housing may be open on or towards at least one side, wherein plug units can be inserted into the connection housing from this side and are then detachably fastenable therein. They can be fastenable therein in particular by means of an engaging device, i.e. snapped in. The plug units are in electrical contact with the heating element, advantageously by means of the previously described contact arms. The plug units may be in particular plastic housings, in which plug connection lugs or plug connection sockets can be arranged. Alternatively, the plug units may be held as plug connection lugs or plug connection sockets in a holding part consisting of plastic. The plug connection lugs or plug connection sockets may be provided with contact arms, for example cast on, fastened or welded, that protrude in the insertion direction. The holding part may be designed insertable into the connection housing, wherein it can then be detachably fastened therein. It may be fastenable by means of an engagement device.
In a further embodiment of the invention, the housing upper part may extend at a short distance over the heating element, wherein the distance may be between 1 mm and 20 mm. The housing upper part may have ventilation openings for ventilating or cooling the heating element, as is known per se. The housing upper part may, in the area above the heating element, be designed largely in honeycomb form with webs and honeycomb-like interstices between them. This permits good ventilation, and sufficient stability is also achieved.
In an embodiment of the invention, a knitted fabric made of thin material may be arranged in the heating chamber, in particular made from or including wire or plastic threads. This may be arranged at least in an area close to the steam outlet and/or water inlet. It allows limescale in the heating chamber to be reduced. Furthermore, excessive bubbling in the heating chamber can be avoided when the water is boiling inside it.
A water-bearing domestic appliance in accordance with the invention, which in particular is designed as a steam baking oven or as a steam cooker, has an appliance housing and a treatment chamber for preparing cooked food by means of steam, preferably by means of hot steam. A previously described device for steam generation is arranged outside the treatment chamber and in particular behind it, inside the appliance housing. This device for steam generation is arranged upright in its longitudinal extension direction. A steam outlet can thus be on the top of the device, allowing steam to flow out easily. Preferably, the device for steam generation is flat and arranged with a flat side facing the treatment chamber, so that the installation depth is as low as possible.
These and further features are found in the description and in the drawings as well as in the claims, where the individual features can each be realized singly or severally in the form of sub-combinations in one embodiment of the invention, and in other fields, and can represent designs advantageous and protectable per se, for which protection is claimed here. The subdivision of the application into individual sections and sub-headings does not limit the statements made thereunder in their general validity.
Examples of the invention are shown schematically in the drawings and are explained in more detail in the following. The drawings show in:
In the enlarged view in
The device housing 22 of the steam generator 21 has at the bottom a water inlet 24 as a socket, to which the water tube 15 is connected in sealing manner. A water supply can be provided in the usual way, in particular controlled. A steam outlet 26 in socket form exits at the top of the steam generator 21. It is connected to the steam pipe 17, through which steam is released from the heating chamber 28 and passed into the treatment chamber of the steam oven 11.
The flat configuration of the steam generator 21 and above all of the heating chamber 28 can be seen from the sectional representation in
An elongated and curved heating element 40 is placed from above onto the trough-like lower part of the device housing 22, wherein it is in any event in sealing contact with the seal 38, and in particular sealing all round. It is possibly also in contact with one of the trough rims 33a or 33b or outer rims 35a or 35b. However, dependable sealing is always assured by means of the seal 38.
The heating element 40 is visibly curved, away from the bottom 30 of the heating chamber 28 and hence also away from the heating chamber 28 itself. On the one hand, this slightly increases its volume. On the other hand, the heating element 40 may be designed with more inherent stability. A sealing effect in the case of strong heating of the heating element 40, in its heating mode or during operation to generate steam, is better defined and hence better to control, since there is an even stronger curvature in the same direction during heating up due to the predetermined curvature. This heating element 40 is shown in a dot-dashed line in
The heating element 40 has a heating element carrier 41, advantageously made of metal. This heating element carrier 41 may be cut out of a pipe used as a kind of multiple blank, making manufacture simpler and more efficient. A water side 42 of the metallic heating element carrier may be bright metal, alternatively it may be coated for better heat input and/or improved corrosion resistance and/or improved anti-limescale properties. A heating side 43 facing upwards in
Furthermore, a discrete temperature sensor 47 is provided on the heating side 43, for example designed as an SMD component. The temperature sensor 47 is connected to two contact fields 48. Further and similar temperature sensors 47 may be provided, for example spread over an area in which there is always water, such that a water temperature in the interior of the heating chamber 28 can be measured as a result. A temperature sensor 47 arranged in the upper area can measure a steam temperature.
Furthermore, surface temperature monitoring, not shown in detail but known from the prior art, is advantageously provided, and can operate by means of a temperature-dependent leakage current or a temperature-dependent stray current. Reference is made in this connection to the known prior art, for example in the form of DE 10 2015 218 120 A1 or EP 3 840 528 A1. Such a temperature measuring system may also have its own contact fields.
As can be seen from
A plug 18 can be inserted into the connection housing 51 from the right in accordance with
The lateral arrangement of the electrical connection or electrical connection device 50 plus plug 18 results in a very flat design on the rear of the steam oven 11. Furthermore, the plug-in process for the electrical connection can be performed safely and easily in this way. Repair and maintenance work are also possible in a convenient manner. The electrical connection does not increase the structural depth for the steam generator 21.
On the one hand it is possible to fit the plug connection lugs 53 plus contact arms 54 individually and firmly in the connection housing 51, for example by pressing or snapping them into place. Alternatively, they can be directly injected. The electrical contact to the contact fields 46 and 48 is made when the housing cover 59 is fastened. This fastening is achieved by means of the protruding engagement hooks 61 that snap into place over engaging projections 37 that are formed underneath the outer rims 35a and 35b. These engagement connections are advantageously provided all round, particularly advantageously even at the narrow ends of the steam generator 21 next to the water inlet 24 and to the steam outlet 26. As can be seen from
It can be readily seen from
As an alternative, it may also be provided that the individual plug connection lugs 53 are not arranged permanently in the connection housing 51 before the housing cover 59 is snapped on. Groups of plug connection lugs, for example two groups, alternatively all the plug connection lugs, may be arranged in their own holding parts, which are then inserted from the outside into the connection housing 51 according to the insertion direction shown in
It can also be seen from
Number | Date | Country | Kind |
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10 2022 213 368.4 | Dec 2022 | DE | national |